System comprising a simulated cigarette device and a refill unit

Abstract

A simulated smoking device (1) comprising a simulated cigarette having a substantially cylindrical cigarette-like shape and a refill device (2, 50) having a substantially cuboid housing with a cigarette pack-like shape containing refill gas (32, 59) for the simulated cigarette and having means for selectively retaining the simulated cigarette. The simulated cigarette may be retained wholly within the housing. It may be retained at a location different from the refill location. A dose counter may be provided to give a visual indication of the doses in the refill device.

Claims

1. A simulated smoking device comprising a simulated cigarette having a substantially cylindrical cigarette-like shape and a refill device having a substantially cuboid housing with a cigarette pack-like shape containing refill gas for the simulated cigarette and having a recess configured to selectively retain the simulated cigarette; wherein the simulated cigarette comprises an elongate housing having an inhaling outlet at one end and a refill inlet, a reservoir extending along a substantial portion of the housing and having a refill valve adjacent to the refill inlet and an outlet valve adjacent to the inhaling outlet, which is operable to allow gas from the refill device to pass from the refill device and out of the inhaling outlet; wherein the refill device comprises a gas reservoir having an outlet and an associated reservoir outlet valve, wherein the refill valve of the simulated cigarette is arranged to co-operate with the reservoir outlet valve to open a flow path from the reservoir of the refill to the reservoir of the simulated cigarette; and wherein the recess is arranged to retain the simulated cigarette in a position which is different from the position in which the simulated cigarette is refilled.

2. A device according to claim 1, wherein the refill device is provided with a dose counter to register the number of times that the simulated cigarette is refilled and display this to a user.

3. A device according to claim 1, wherein the recess is arranged to accommodate the simulated cigarette entirely within the housing.

4. A device according to claim 1, wherein the outlet valve is a breath activated valve.

5. A simulated smoking device comprising a simulated cigarette having a substantially cylindrical cigarette-like shape and a refill device having a substantially cuboid housing with a cigarette pack-like shape containing refill gas for the simulated cigarette and having a recess configured to selectively retain the simulated cigarette; wherein the simulated cigarette comprises an elongate housing having an inhaling outlet at one end and a refill inlet, a reservoir extending along a substantial portion of the housing and having a refill valve adjacent to the refill inlet and an outlet valve adjacent to the inhaling outlet, which is operable to allow gas from the refill device to pass from the refill device and out of the inhaling outlet; wherein the refill device comprises a gas reservoir having an outlet and an associated reservoir outlet valve, wherein the refill valve of the simulated cigarette is arranged to co-operate with the reservoir outlet valve to open a flow path from the reservoir of the refill to the reservoir of the simulated cigarette; and wherein the recess is arranged to accommodate the simulated cigarette entirely within the housing.

6. A device according to claim 5, wherein the refill device is provided with a dose counter to register the number of times that the simulated cigarette is refilled and display this to a user.

7. A device according to claim 5, wherein the outlet valve is a breath activated valve.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a schematic cross-section through the device also showing the refill nozzle.

(2) FIG. 2A is a schematic cross-section through a distal end of the device with a refill valve in the closed position.

(3) FIG. 2B is a view similar to FIG. 2a with the valve in the open position.

(4) FIG. 3 is a schematic cross-section showing the breath activated valve at the proximal end.

(5) FIG. 4 is a view similar to FIG. 3 showing an alternative design of the breath activated valve.

(6) FIG. 5 is a cross-section through line V-V in FIG. 4.

(7) FIG. 6 is a schematic cross-section of a first refill unit.

(8) FIG. 7 is a schematic view similar to FIG. 6 of a second refill unit.

(9) FIG. 8 is a schematic cross-section showing a third refill unit.

(10) FIG. 9A is a schematic cross-section showing a fourth refill unit with a simulated cigarette device in the stored position.

(11) FIG. 9B is a view similar to FIG. 9A, the refill with the simulated cigarette in the refill position.

(12) FIG. 10 is an exploded perspective view of a dose counter.

(13) FIGS. 11A-11C are schematic cross-sections through the dose counter in various stages of operation.

(14) The system comprises two main components namely a simulated cigarette device 1 shown in FIGS. 1 to 5 and a refill unit 2 shown in FIGS. 6 to 8.

DETAILED DESCRIPTION

(15) The simulated cigarette device 1 will be described first. This comprises an elongate hollow cylindrical housing 3. One end of this housing is a refill end 4 and the opposite end is an inhaling end 5. At the refill end a check valve 6 is described in more detail below. This leads to a reservoir 7 which extends along a substantial portion of the length of the device. As shown in FIG. 1, the reservoir is defined by a cylindrical sleeve 8 tightly fitted within the cylindrical housing 3. It could, however, be defined by the cylindrical housing 3 itself. At the opposite end of the reservoir 7 to the refill end 4 some three quarters of the way along the device is a breath activated outlet valve 9 that is described in more detail below. This leads to an outlet at the inhaling end 5. The reservoir 7 is periodically filled with gas through the check valve 6. A user then sucks on the inhaling end 5 periodically opening the breath activated valve 9 to draw doses of the gas from the reservoir 7.

(16) The check valve 6 will now be described in more detail with reference to FIGS. 2A and 2B. The check valve comprises a valve element 11 which is biased onto a valve seat 12 by a spring 13. The spring 13 is supported at its opposite end by a spring support 14 which is open to allow gas to pass. The refill end 4 also has a refill seat 15 upstream of the valve element 11. In order to refill the reservoir, a refill nozzle 14 is inserted into the refill end 4 of the device 1. The refill nozzle 14 pushes on valve 11 to lift it from its seat, while the end of the nozzle seals against nozzle seat 15 to seal the end of the reservoir during the refill processes. As shown in FIG. 1, the refill nozzle 14 is spring-loaded such that it automatically dispenses gas when pressed against the valve element 11. Alternatively, an independent gas release mechanism may be provided for the refill.

(17) As the nozzle is withdrawn, the spring 13 pushes the valve element back onto its seat to seal the end of the reservoir.

(18) The breath activated valve 9 will now be described with reference to FIG. 3. This comprises a valve element 16 in the form of an elongate rod with a through hole 17. This through hole 17 is positioned in a tubular outlet 18 leading to the reservoir 7. In the position shown in FIG. 3, the through hole 17 is perpendicular to the tubular outlet 18 thereby blocking flow through the tubular outlet 18. When the valve element 16 is rotated through 90.degree. the through hole 17 comes into alignment with the tubular outlet 18 allowing flow from the reservoir 7.

(19) The valve element 16 is held in the closed position shown in FIG. 3 by a pair of biasing springs 19. At either end of the valve element 16 is a vane system 20. Upstream of the vane system 20 are a pair of oblique inlets 21. These are positioned and oriented such that air flowing through the inlet impinges on the vane system 20 in such a way as to cause the valve element to rotate to the open position against the action of the biasing springs 19, thereby opening the valve. Thus, the valve is activated by a user sucking on the inhaling end of the device. When the sucking stops, the biasing springs 19 cause the valve to close.

(20) As can be seen in FIG. 3, there are two streams flowing towards the inhaling end 5. These are the ambient air stream from the oblique inlets 21 designated by arrows 22 and the stream from the reservoir 7 which has passed through through hole 17 as designated by reference numeral 23, a pair of bleed flow orifices 24 bleed a proportion of the ambient air stream 22 into the stream 23 and are directed obliquely so as to promote flow towards the inhaling end 5. This is done as the gas from the reservoir may be particularly cold and it is therefore diluted by the ambient air from streams 20. At the inhaling end is a screen 25 which holds in place an annular filter element 26 for the external flow passageway and a central filter element 27 for the flow from the reservoir. These prevent external debris from entering the device.

(21) An alternative arrangement of breath activated valve will now be described with reference to FIGS. 4 and 5.

(22) Most components of the inhaling end 5 are the same as those described previously and have been designated with the same reference numerals. Only the valve mechanism itself is different. This comprises a pair of plates 28 which are pivotally mounted and biased into the first position shown in FIG. 4 by a respective balancing spring 29. Extending generally perpendicular from each plate 28 are sealing elements 30. The sealing elements 30 are preferably made of a material with a degree of resilience such as an elastomer, or may be a rigid material with a resilient tip at the end to provide a seal. The seal element meets in the middle of the tubular outlet 18 to seal the flow path through the outlet. In the device, air from oblique inlets 21 impinges on plates 28 causing the plates to rotate downwardly from the position shown in FIG. 4 thereby parting the sealing elements 30 and allowing flow from the reservoir 7. When the suction stops, the plates 28 are urged back to the starting position shown in FIG. 4 and the tubular outlet 18 is sealed again.

(23) A first example of the refill unit will now be described with reference to FIG. 6.

(24) The refill unit is approximately the same size and shape as a cigarette packet. The unit has a substantially cuboid configuration. It will be understood that some departure from the strict cuboid shape can be accommodated, while still providing a substantially cuboid shape. For example, the edges may be rounded, or the unit may have a slightly curved configuration allowing it to fit more readily into a user's pocket. Such variations, among others, are considered to be within the requirements for a substantially cuboid cigarette pack-like shape. The refill unit is provided a recess 31 in which the cigarette device 1 can be stored when not in use. The refill unit comprises a pair of gas cylinders 32 positioned on either side of the recess 31.

(25) Each cylinder 32 has the same construction. Each cylinder has an inlet/outlet valve comprising a valve element 33 which is biased onto a valve seat 34 by biasing spring 35 which is supported on spring support 36.

(26) In order to fill the cigarette device 1 from the refill unit 2, and in order to refill the refill unit 2 itself, a ducting system is provided to provide a flow communication between an inlet/outlet 37 and the cylinders 32. This takes the form of a spring-loaded duct 38 which leads from the inlet/outlet 37 to the two cylinders 32. The duct is provided with a pair of nozzles 39 each of which is arranged to press against a respective valve element 33, and each of which is provided with a plurality of orifices 40 which allow flow communication between the internal space of the cylinder 32 and the spring loaded duct 38. Adjacent to the inlet/outlet 37 is a duct valve 41 normally biased into a closed position by spring 42. A duct nozzle 43 similar to the nozzle 39 is associated with valve 41.

(27) In an unused configuration, the spring-loaded duct 38 is biased into a position closely adjacent to the bottom of the refill unit by a spring 44. At this time, the valve elements 33 are seated as is duct valve 41, each being biased into its closed position by a respective spring. When the cigarette device 1 is inserted in the inlet/outlet 37, the check valve 6 on the cigarette device 1 is opened as described above. The duct valve 41 is pushed into an open position, and the entire spring-loaded duct 38 is lifted to the position shown in FIG. 6 assisted by springs 45. This causes nozzle 37 to lift valve elements 33 from their seats. There is now flow communication from the cylinders 32 into the reservoir 7 of the cigarette device. As the gas cylinders 32 are at the higher pressure than the cigarette device, the air flows into the reservoir 7. Each cylinder 32 has a pressure of sufficient gas to refill the cigarette device 14 times.

(28) When the cylinders 32 run low on gas, the refill unit may be disposed of, ideally for recycling, and replaced with a new unit. Alternatively, the cylinders may be refillable. This is done using the same mechanism as is used to refill the cigarette device from the cylinders. In order to do this, a high pressure gas source (not shown) is placed into the inlet/outlet 37 in the same way that the cigarette device is inserted and the same flow path is opened up. As the high pressure gas source is at a higher pressure than the cylinders 32, the cylinders are refilled. This is also the manner in which the cylinders 32 are filled for first use.

(29) It is envisaged, for example, that the high pressure gas source may be provided as a vending machine such that the user may refill their gas cylinder from this, or may be a gas canister that a user keeps in their house or car.

(30) FIG. 7 shows a second refill unit 2. This is similar to the first unit, but, in this case, is designed to refill the cigarette device when the cigarette device is in the recess 31. Thus, the duct valve 41 and duct nozzle 43 are inverted from their positions from FIG. 6 and corresponding adjustments are made to the rest of the mechanism. This allows the cigarette device 1 to be automatically refilled when placed in the refill unit.

(31) A third refill unit is shown in FIG. 8. This unit comprises a casing 46 having a lid 47 which is hinged at hinge 48. When the lid is opened, the cigarette device 1 may be inserted into and removed from recess 31. The refill comprises a single cylinder 32 constructed in accordance with the cylinders described in relation to FIG. 6. As this example only has a single cylinder, the inlet/outlet 37 directly below the nozzle 39 such that the cigarette device 1 and high pressure gas source press directly on the valve element 33.

(32) A fourth refill unit 50 and cigarette device 51 are shown in FIGS. 9-11. As with the previous examples, the refill device 50 has a housing 52 which is shaped and dimensioned so as to closely resemble a cigarette pack. The housing 52 has a lid 53 which occupies a corner of the upper portion of the housing. The lid 53 is attached to the housing 52 with a hinge 54 and has an arcuate face 55 which corresponds to a complementary face 56 on the housing 52.

(33) The cigarette device 51 is retained in a recess 57 and is entirely enclosed when the lid 53 is shut as shown in FIG. 9A. The single cylinder 59 is provided within the housing and contains the inhalable composition. The housing 52 has an opening 60 which is the refill aperture. This may be protected by a peel-off membrane to prevent in the ingress of dirt during transportation and storage. A plate 61 is arranged adjacent to the wall of the housing and can be pushed down against the action of a spring 62 to expose a valve stem 63 of the cylinder 59. This allows the cigarette device 51 to be refilled as described above in relation to the earlier examples.

(34) The housing 52 has a window W shown schematically in FIGS. 9A and 9B for a dose counter which is described in more detail in relation to FIGS. 10 and 11 below.

(35) The plate 61 has a depending lip 64 with a plurality of grooves 65. The plate 61 is positioned within a hollow cylindrical housing 66 having a cut-out portion 67 in the bottom of which a gear wheel 68 is mounted to rotate about an axis 69.

(36) The cylindrical housing 66 is positioned within a rectangular opening 70 in slider 71. The slider 71 has a single tooth 72,73 at each end and is arranged such that an inner lip 74 bears against the gear wheel 68. A ring 75 surrounds the slider 70. The ring 75 is provided with a plurality of teeth 76 on its innermost surface and a set of numbers 77 on its outwardly facing surface. All of the components are mounted on a mounting ring 78 such that lugs 79 on the housing 66 mate with corresponding lugs 80 on the mounting ring 78 holding the components in place.

(37) In use as the cigarette device is pressed down on to the plate 61 as shown in FIG. 9B, the lip 64 moves down rotating the gear wheel 68 which moves the ring 75 from the position shown in FIG. 11A to the position shown in FIG. 11B. The tooth 72 on the slider 70 co-operates with a corresponding tooth on the ring 75 thereby rotating the ring 75 slightly in the anticlockwise direction to the position shown in FIG. 11B. Withdrawal of the cigarette device causes the plate 61 to be driven upwardly by the spring 62 such that the lip 64 rotates the wheel 68 in the opposite direction thereby causing the slider to move to the position shown in FIG. 11C in which the tooth 73 moves the ring 75 slightly further in an anticlockwise direction. The combined movement caused by the cigarette device being pushed on to and removed from the plate 61 is sufficient to advance the ring 75 such that the next number in the sequence 77 is displayed in the window 64. This arrangement can therefore provide a count down of the number of doses that remain in the cylinder 59.

(38) Alternative dose counters, for example, which have an electronic mechanism, may be used.

(39) A bag-on-valve system can also be added to the refill canister. A bag-on-valve system consists of the aerosol valve with a welded bag. With the bag-on-valve system the compressed air, oxygen, nitrogen or other in the aerosol can is on the outside of the bag and acts as a propellant on the product which is inside the bag. This allows the active ingredients such as nicotine to be separated from the propellant, preferably oxygen, to aid a longer shelf life. The bag-on-valve can be located within the canister and can be supplied by a manufacturer such are EP Spray Systems or Power Container, and can carry the same refilling capability as a standard pressurised canister.