Lighting device, lighting unit, and support
09726334 · 2017-08-08
Assignee
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E05D11/082
FIXED CONSTRUCTIONS
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47F3/001
HUMAN NECESSITIES
F21W2131/405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S4/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V11/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M2200/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E05D11/08
FIXED CONSTRUCTIONS
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V11/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S4/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting unit includes a board on which a light emitting portion having a semiconductor light emitting device is arrayed on an upper side along the longitudinal direction. The lighting unit also includes a reflector which is disposed on the upper side of the board, and has a reflection portion inside the reflector for reflecting a light from the light emitting portion, as well as covering the light emitting portion. The lighting unit further includes a case disposed so as to support the board and the reflector from the top and the bottom.
Claims
1. A lighting unit, comprising: a board on which a light emitting portion having a semiconductor light emitting device is arrayed on an upper side along the longitudinal direction; a reflector which is disposed on the upper side of the board and has a reflection portion inside the reflector for reflecting a light from the light emitting portion, as well as covering the light emitting portion; a case disposed so as to support the board and the reflector from the top and the bottom; a board holding end protrudingly disposed outward from both ends of the board in the longitudinal direction of the board; a case holding end protrudingly disposed outward from both ends of the case in the longitudinal direction of the case and to be overlapped with the board holding end; and a holder holding the board holding end and the case holding end which are overlapped to each other and being held rotatably.
2. A lighting unit, comprising: a board on which a light emitting portion having a semiconductor light emitting device is arrayed on an upper side along the longitudinal direction; a reflector which is disposed on the upper side of the board and has a reflection portion inside the reflector for reflecting a light from the light emitting portion, as well as covering the light emitting portion; and a case disposed so as to support the board and the reflector from the top and the bottom, wherein the case includes a bottom plate facing the other main surface of the board at a predetermined distance; and a board support rib erected on the bottom plate at predetermined intervals so as to be substantially in parallel with a lateral direction of the board and supporting the board, wherein a space formed between the board and the bottom plate opens to a side of one long side and to a side of the other long side of the bottom plate along respective sides.
3. The lighting unit according to claim 2, wherein the reflector has a structure to reflect a light from the semiconductor light emitting device to substantially lateral direction of the board, and on a side opposite to the reflection direction of the light by the reflector, an edge of the bottom plate along the long side is located on a side of the reflection direction of the light by the reflector in comparison with an edge of the board along the long side thereof.
4. The lighting unit according to claim 2, wherein the board support rib extends in a direction intersecting with the lateral direction of the bottom plate at a predetermined angle.
5. The lighting unit according to claim 2, wherein the board support rib has substantially a V-shape intersecting with the lateral direction of the bottom plate at a predetermined angle.
6. The lighting unit according to claim 1, wherein the reflector has an engagement click engaging with a front edge of the board.
7. The lighting unit according to claim 1, wherein the case consists of an upper end edge supporting a backside of the reflector and a bottom surface which is disposed continuously to the upper end edge and supports a lower surface of the board.
8. The lighting unit according to claim 1, wherein the upper end edge of the case has an engagement line groove formed along the longitudinal direction of the board, and the backside of the reflector has an engagement projected line portion to be engaged with the engagement line groove.
9. The lighting unit according to claim 1, wherein the bottom surface of the case has a board support rib along a lateral direction of the board.
10. The lighting unit according to claim 2, wherein the reflector has an engagement click engaging with a front edge of the board.
11. The lighting unit according to claim 2, wherein the case consists of an upper end edge supporting a backside of the reflector and a bottom surface which is disposed continuously to the upper end edge and supports a lower surface of the board.
12. The lighting unit according to claim 2, wherein the upper end edge of the case has an engagement line groove formed along the longitudinal direction of the board, and the backside of the reflector has an engagement projected line portion to be engaged with the engagement line groove.
13. The lighting unit according to claim 2, wherein the bottom surface of the case has a board support rib along a lateral direction of the board.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(24) A schematic structure of a lighting device according to a best mode (hereinafter, referred to as “embodiment”) for carrying out the present invention is shown in
(25) <<Support>>
(26) A perspective view showing a schematic structure of a support according to a first embodiment of the present invention is shown in
(27) A cross sectional view of
(28) [Structure of Bracket 7]
(29) A structure of the bracket 7 will be explained in detail in reference to
(30) As shown in
(31) Assuming that a bottom diameter and an opening diameter of the receiving hole portion 112 are d1 and d2, respectively, as shown in
(32) The bracket 7 is provided with a fixing portion 11 for attaching and detaching the bracket 7 to and from a predetermined structure. The fixing portion 11 consists of a pair of fixing clicks 113 and the fixing clicks 113 have a spring property so that both end portions of the fixing clicks 113 can approach each other to a predetermined distance. A barb 115 is disposed on the outer side of the fixing click 113. When the bracket 7 is fixed to a structure, the front end of the fixing click 113 is pushed into a receiving portion (not shown) with a certain force. The receiving portion is, for example, configured in such a manner that when the fixing clicks 113 are inserted into the receiving portion at a predetermined depth by bending the fixing clicks 113 so that both ends of the fixing clicks 113 approach to each other, the bending of the fixing clicks 113 is released, and the barbs 115 disposed on the fixing click 113 are fixed in the receiving portions, respectively. In order to give such a spring property to the fixing clicks 113, the bracket 7 is preferably made of resin, for example, polycarbonate (PC), polypropylene (PP), polyethylene (PE), polyamide (PA), polystyrene (PS), polyacetal (POM), and ABS.
(33) In the bracket 7, makers 117 are disposed at regular intervals in the direction opposite to the fixing portion 11. The makers 117 are used as a maker for determining an installation angle of a rotary body which is held by the holder 6.
(34) [Structure of Holder 6]
(35) A structure of the holder 6 will be explained in detail by referring to
(36) As shown in
(37) As shown in
(38) As shown in
(39) the receiving hole portion 112 so that the first annular protruding portion 127 is located on the bottom side of the receiving hole portion 112. Therefore, a recess portion 129 having a width and a depth through which a protruding portion 116 can pass when the holder 6 is attached and detached to and from the receiving hole portion 112 of the bracket 7 is formed in the first annular protruding portion 127. Here, a depth of the recess portion 129 is the same with the depth of the annular groove portion 126.
(40) The protruding portion 116 is disposed in the receiving hole portion 112 at two positions which are point symmetry with respect to the center of the receiving hole portion 112 in the radial direction. Therefore, in accordance with the two positions, the recess portion 129 is disposed at two positions which are point symmetry with respect to the center of the holder 6 in the radial direction. Specifically, the recess portion 129 is formed in substantially a center of the half annular protruding portion provided in the holder members 6a, 6b, respectively. The annular groove 126, the first annular protruding portion 127 and the recess 129 are elements within the holder 6, of the key structure of the bracket 7 and the holder 6.
(41) In the vicinity of the recess 129 on the wall surface of the first annular protruding portion 127 on the side of the annular groove portion 126, a second rib 123 is erected so as to protrude toward the second annular protruding portion 128 over substantially a whole depth direction of the annular groove portion 126. As will be described later, the second rib 123 has a function for preventing the holder 6 from dropping off from the receiving hole portion 112 when the holder 6 is housed in the receiving hole portion 112 of the bracket 7.
(42) An elastic portion 124 divides a semicircular surface of each of the holder members 6a, 6b into two surfaces having substantially the same quarter shape, and is disposed at two positions in each of the holder members 6a, 6b so as to have a plane symmetry with respect to a plane perpendicular to the semicircular surface. The elastic portion 124 is configured by giving mobility to a protruding portion 137 which is surrounded by a first slit 134 to be formed when the holder 6 is assembled by the two holder members 6a, 6b, and a second slit 135 and a third slit 136 which are formed in each of the holder members 6a, 6b. The protruding portion 137 is a part of the second annular protruding portion 128.
(43) The first slit 134 is formed so that the first slit 134 is in parallel with the bonding surface of the holder members 6a, 6b and opened to a circular end face on the side of the second annular protruding portion 128 when the holder 6 is formed. The second slit 135 is opened to a bottom of the half annular groove portion that is a part of the outer circumferential surface of the holder 6, and formed in the holder members 6a, 6b so as to be perpendicular to a thickness direction of the holder 6. The third slit 136 is perpendicular to both the first silt 134 and the second slit 135, and formed in the holder members 6a, 6b to be opened to the circular end face on the side of the second annular protruding portion 128.
(44) In order to give the mobility to the protruding portion 137, the holder members 6a, 6b are preferably made of resins, such as polycarbonate (PC), polypropylene (PP), polyethylene (PE), polyamide (PA), polystyrene (PS), polyacetal (POM), and ABS, which have a suitable mechanical strength and bendability. As shown in
(45) A height of the first rib 122 is constant in the longitudinal direction. However, the first rib 122 on the side of the annular groove portion 126 is tapered to form a tapered surface 138 so that a ridge line of the first rib 122 becomes shorter than the bottom line thereof (see
(46) Under the state that the holder 6 is assembled by the holder members 6a, 6b, if the first rib 122 is pushed toward substantially the center of the holder 6 in the radial direction with a certain force, a whole protruding portion 137 can bend at a neck portion of the protruding portion 137 as a supporting point because the resin which forms the holder members 6a, 6b has a certain bendability. Therefore, the first rib 122 can move toward substantially the center of the holder 6 in the radial direction by a certain distance. In this case, since the second slit 135 and the third slit 136 are further formed, a twisting motion which generates a difference of moving amount toward the radial direction can be generated in the longitudinal direction of the first rib 122.
(47) [Housing Manner of Holder 6 in Bracket 7]
(48) Housing of the holder 6 in the receiving hole portion 112 is performed briefly as follows. After forming the holder 6 by mounting the two holder members 6a, 6b on a rotary body not shown, a side of the first protruding portion 127 is faced to the bottom side of the receiving hole portion 112 of the bracket 7, and the holder 6 is housed in the receiving hole portion 112 so that the protruding portion 116 passes through the recess portion 129. Next, the bracket 7 and the holder 6 are relatively rotated at a predetermined angle.
(49) A plane view showing both a bracket and a holder which overlap each other at a holder housing position is shown in
(50) A plan view showing a status that a holder is intruded into a receiving hole portion is shown in
(51) Namely, a distance between the bottom surface of the receiving hole portion 112 and a wall surface in the protruding portion 116 on the side of the bottom surface of the receiving hole surface portion 112 is wider than a sum of a width (a width in the thickness direction of the holder 6, this is the same with respect to the annular groove portion 126 and the second annular protruding portion 128) of the first annular protruding portion 127 and a height of the second rib 123. An outer diameter of the first annular protruding portion 127 may be identical to, for example, an inner diameter of the bottom surface of the receiving hole portion 112.
(52) A depth of the recess portion 129 formed in the first annular protruding portion 127 is the same with the depth of the annular groove portion 126, and deeper than the height (height in the radial direction of the receiving hole portion 112) of the protruding portion 116. A width (width in the depth direction of the receiving hole portion 112) of the protruding portion 116 is formed narrower than the width of the annular groove portion 126. A width of the second annular protruding portion 128 may be set to an arbitrary value as long as the second annular protruding portion 128 can be housed in the space between the opening face of the receiving hole portion 112 and a wall surface in the protruding portion 116 at the side of the opening face of the receiving hole portion 112. Since the receiving hole portion 112 of the bracket 7 has a conical shape which becomes wider toward the opening face, it is preferable that, for example, a diameter of the second annular protruding portion 128 is set to be larger than that of the first annular protruding portion 127 in order to increase the mechanical strength of the holder 6.
(53) Meanwhile, a depth that the holder 6 can be pushed in the receiving hole portion 112 may be limited by a contact of the end of the holder 6 on the side of the first annular protruding portion 127 with the bottom of the receiving hole portion 112, or may be limited by a contact of a wall surface of the second annular protruding portion 128 on the side of the annular groove portion 126 with the protruding portion 116.
(54) In order to move to a status shown in
(55) Under the condition that the holder 6 is fixed in the receiving hole portion 112, the first rib 122 receives an external force toward the center of the holder 6 in the radial direction from the inner circumferential surface of the receiving hole portion 112. As a reaction to the external force, the first rib 122 pushes the inner circumferential surface of the receiving hole portion 112 so as to restore the status of the first rib 122 before the holder 6 is fixed in the receiving hole portion 112 due to the effect of the elastic portion 124. Therefore, a frictional force is generated between the first rib 122 and the inner circumferential surface of the receiving hole portion 112.
(56) In this case, the inner circumferential surface of the receiving hole portion 112 is formed in a conical shape, and a twisting motion which generates a difference of moving amount toward the radial direction can be generated on the first rib 122 in the longitudinal direction. Therefore, even if a difference in height corresponding to the taper of the inner circumferential surface of the receiving hole portion 112 is not disposed in the first rib 122, the ridge line portion of the first rib 122 comes in contact with the inner circumferential surface of the receiving hole portion 112 along the taper under the condition that the holder 6 is fixed in the receiving hole portion 112, and pushes the inner circumferential surface. Meanwhile, in this case, since the holder members 6a, 6b are made of resin having bendability, the first rib 122 pushes the inner circumferential surface of the receiving hole portion 112 with a certain surface area including the ridge line.
(57) As shown in
(58) For example, the holder 6 is fixed by fixing a rotary body not shown, which is held by the holder 6, and the bracket 7 is rotated at 90°. After that, if a force pushing the holder 6 into the bottom of the receiving hole portion 112 is released, a force pushing out the holder 6 from the receiving hole portion 112 works between the first rib 122 and the inner circumferential surface of the receiving hole portion 112, since the inner circumferential surface of the receiving hole portion 112 is formed in the conical shape. Therefore, the first rib 122 slides against the inner circumferential surface of the receiving hole portion 112, and the whole holder 6 moves to the opening face side of the receiving hole portion 112, and a wall surface of the first annular protruding portion 127 on the side of the annular groove portion 126 comes in contact with the protruding portion 116. As a result, the holder 6 is locked inside the receiving hole portion 112. Accordingly, a status shown in
(59) When an angle θ (see
(60) As shown in
(61) In the support 10, the protruding portion 116 is disposed at two positions which are symmetrical with respect to the center in the radial direction (see
(62) Meanwhile, elements that determine the frictional force between the first rib 122 and the inner circumferential surface of the receiving hole portion 112 may be, for example, (1a) a force (that is, spring force of elastic portion 124) of the first rib 122 pushing the inner circumferential surface of the receiving hole portion 112, (1b) materials (friction coefficient) of the bracket 7 and holder 6, (1c) a surface roughness of the first rib 122 and the inner circumferential surface of the receiving hole portion 112, and (1d) a contact area between the first rib 122 and the inner circumferential surface of the receiving hole portion 112. In addition, elements that determine the frictional force between the protruding portion 116 and the wall surface of the first annular protruding portion 127 on the side of the annular groove portion 126 may be, for example, (2a) materials (friction coefficient) of the bracket 7 and the holder 6, (2b) an angle θ between the bottom surface and the inner circumferential surface of the receiving hole portion 112, (2c) a contact area between the protruding portion 116 and the wall surface of the first annular protruding portion 127 on the side of the annular groove portion 126, and (2d) a surface roughness of the first rib 122 and the inner circumferential surface of the receiving hole portion 112.
(63) A desired frictional force can be obtained by designing structures of the bracket 7 and the holder 6 in consideration of these (1a) to (1d) and (2a) to (2d). In addition, the support 10 which is excellent in durability can also be obtained by considering mechanical strength of the bracket 7 and the holder 6 as a structural part.
(64) When tried to return from the state shown in
(65) As described above, the support 10 is extremely simply structured for assembling. In addition, in the support 10, a frictional force between the bracket 7 and the holder 6 can be determined by a geometry design of the bracket 7 and the holder 6. Therefore, a holding angle of the rotary body can be easily adjusted without depending on an individual force level of the setting operator of the rotary body, and the adjusted angle can be held stably.
(66) Next, a lighting unit according to the embodiment will be explained by using drawings.
(67)
(68) As shown in
(69) The board 2 is formed by bonding a circuit board 21 and a heatsink board 22. The circuit board 21 is formed in a rectangular shape, and a plurality of light emitting portions 23 each of which includes a semiconductor light emitting device 23a are disposed on one main surface of the circuit board 21 at predetermined intervals in the longitudinal direction. A wiring pattern (not shown) for emitting a light by the semiconductor light emitting device 23a is disposed on the circuit board 21, in addition, a wiring for emitting a light by the semiconductor light emitting device 23a is disposed on the circuit board 21, and furthermore, various kinds of elements (not shown) such as a transistor, a resistor, and a zener diode which are used for emitting a light by the semiconductor light emitting device 23a are mounted on the circuit board 21. As a material of the circuit board 21, a material having a high thermal conductivity is preferably used in order to effectively dissipate a heat which is generated when the semiconductor light emitting device 23a emits light, and, for example, a glass epoxy board and an aluminum board are preferably used.
(70) The heatsink board 22 is made of metal materials having high thermal conductivity, such as aluminum, cupper, iron, and stainless steel. On both ends of the heatsink board 22 in the longitudinal direction, trapezoidal board holding ends 22a, 22b which become wider outward in the longitudinal direction of the heatsink board 22 are disposed in order to engage with a pair of holder members 6A.sub.1, 6A.sub.2 and a pair of holder members 6B.sub.1, 6B.sub.2. In addition, in the vicinity of a long side edge (hereinafter, referred to as “front edge”) 25 of the heatsink board 22 on the side of the cover 5A, engagement ports 25a, 25b, 25c, 25d for engaging with the cover members 5A, 5B are disposed.
(71) In the board 2, it is preferable that the circuit board 21 and the heatsink board 22 are bonded via a thermal conducting sheet (not shown). The thermal conducting sheet preferably has a thermal conductivity, for example, not less than 0.1 to 10 W/(m.Math.K) and an insulating property. This prevents the circuit board 21 and the heatsink board 22 from forming a short circuit therebetween, and can effectively dissipate a heat generated by the semiconductor light emitting devices 23a, while maintaining insulation among the light emitting portions 23. As the thermal conducting sheet, for example, a silicone rubber may be used. When the thermal conducting sheet is used, a thinner one (less than 0.1 mm) is preferable for increasing the heat dissipation. In addition, as for a shape and a size of the thermal conducting sheet, although they can be adjusted as appropriate in consideration of, for example, a shape and a size of the lighting unit 20, it is preferable that the shape and the size of the thermal conducting sheet are substantially identical to those of the circuit board 21.
(72) It is noted that the board 2 may be a structure in which the circuit board 21 and the heatsink board 22 are integrally formed. In this case, it is preferable to use a board on which an electrically conductive pattern is formed on a high thermally conductive material such as aluminum and cupper via an insulating layer. A bottom surface of the heatsink board 22 may be roughed, or, for example, concaves/convexes may be formed on the bottom surface, in view of increasing the heat dissipation.
(73) The light emitting portion 23 is preferably disposed on the upper surface of the board 2 at constant intervals. This enables to realize a homogeneous light distribution and to homogenize a distribution of a heat generated by the semiconductor light emitting device 23a.
(74) The light emitting portion 23 includes one or a plurality of semiconductor light emitting devices 23a. It is preferable that the semiconductor light emitting device 23a constituting the light emitting portion 23 has a light distribution following substantially the Lambert distribution when observed from upper side of the board 2. This enables to make the lighting unit 20 less glare with a high efficiency, as well as a small brightness variation. In addition, it is preferable that the light emitting portion 23 is disposed on the upper surface of the board 2 at constant intervals. This enables to realize a homogeneous light distribution and to homogenize a distribution of a heat generated by the semiconductor light emitting devices 23a. Especially, if the light emitting device 23a emitting lights corresponding to RBG is used, a color mixture can be improved in comparison with the case that a semiconductor light emitting device emitting a monochromatic light is used. The semiconductor light emitting device 23a is not specifically limited as long as a light suitable for the purpose of the lighting unit 20 is emitted from the device.
(75) It is noted that the light emitting portion 23 may be the semiconductor light emitting device 23a itself, and may be covered with, for example, a package or a cover member. As the package or the cover member, a member containing a wavelength conversion member (for example, fluorescent material) or a diffusion agent may be used.
(76) The reflector members 3A, 3B reflect a light of the semiconductor light emitting device 23a in a predetermined direction. In addition, each of the reflector members 3A, 3B has a length of about half of the length of the circuit board 21, and is disposed on the board 2 being aligned in the longitudinal direction of the board 2. Meanwhile, since both the reflector members 3A, 3B have the same structure, the structure of the reflector 3A which is one of the reflector members 3A, 3B will be explained.
(77) As shown in
(78) The reflector member 3A also includes engagement clicks 31a, 31b which are disposed at bottom portions of respective side plates 36a, 36b, to be engaged with the engagement ports 25a, 25b which are formed in the vicinity of the front edge 25 of the heatsink board 22, and a projected line portion 40a at an upper end of the opening of the reflector dome portion 32a, extending in the longitudinal direction and in parallel with the opening face in order to engage with the cover 5A.
(79) In addition, as shown in
(80) In addition, the reflector member 3A includes a reflection portion 34a which reflects a light emitted from the semiconductor light emitting device 23a disposed in the light emitting portion 23, at an inner surface of the reflector member 3A covering the light emitting portion 23 disposed on the board 2. The reflection portion 34a is formed on an upper inner surface 35a covering above the plurality of light emitting portions 23 and on inner surfaces 36as, 36bs of the side plates 36a, 36b of the reflector member 3A, from the upper surface to the rear edge of the board 2.
(81) It is preferable that the reflection portion 34a disposed on the upper inner surface 35a of the reflector member 3A is provided with a multi-reflector consisting of a plurality of reflection mirrors which are corresponded to respective light emitting portions 23 and disposed on each of upper surfaces and backsides of a plurality of light emitting portions 23 arrayed on the upper surface of the board 2. The reflection mirrors constituting the multi-reflector output lights emitted from the semiconductor light emitting devices 23a of the light emitting portions 23 from a front side of the lighting unit 20 as the reflection lights which have different optical axes, respectively, and, for example, a curvature, an optical axis direction and an arrangement of the light emitting portion 23 are suitably determined depending on a reflector arrangement in consideration of the directivity of the light emitting portion 23 and a distance to the light emitting portion 23, a distance to the area for the lighting and the extent of the lighting, and further a light incident angle, so that a large homogeneous light intensity can be obtained over a wide area. In addition, it is preferable that arrangement angles of the reflection mirrors constituting the multi-reflector are adjusted so that lights from the semiconductor light emitting devices 23a can be output as the reflection lights having different optical axes, respectively. This enables the lighting unit 20 to have a homogeneous light intensity over a wide area.
(82) In addition, it is preferable that the reflection mirror constituting the multi-reflector has a larger area and a longer focal distance as the reflection mirror leaves from the semiconductor light emitting portion 23. Configuring the multi-reflector as described above, a long distance area can be illuminated by the reflection mirror disposed distant from the light emitting portion 23, and a short distance area can be illuminated by the reflection mirror disposed close to the light emitting portion 23. Accordingly, the lighting unit 20 which has a homogeneous light intensity over a wide area can be obtained. For example, if the lighting unit 20 described in the embodiment is arranged in the front uppermost of a multiple-stage open-showcase and illuminates inside the showcase, a lower stage as well as an upper stage can be illuminated homogeneously. Accordingly, it is unnecessary to dispose a lighting mean at a lower portion of each stage of the showcase, thereby resulting in large cost reduction. In addition, the running cost and the maintenance cost can also be reduced by using the semiconductor light emitting device 23a.
(83) In the reflection mirror constituting the multi-reflector, when the semiconductor light emitting device 23a whose brightness variation/color variation effect on the illumination variation is used, it is preferable that a light reflection surface of the multi-reflector (reflection portion) is treated to have a diffusion effect.
(84) In addition, it is preferable that the reflection mirror constituting the multi-reflector has a spherical surface or non-spherical surface (for example, paraboloidal surface and ellipsoidal surface) which collects a light from the light emitting portion 23, and a shape of the multi-reflector obtained by adjusting arrangement angles of these surfaces has a cylindrical mirror shape having a focal point at the light emitting portion 23. As a result, the lighting unit 20 which has a light output from the light emitting portion 23, having no illumination variation/color variation over a wide area in the longitudinal direction, and effectively collected in a desired extent with homogeneous light intensity in the lateral direction, can be obtained. In addition, the multi-reflector may be formed in a defocus mirror shape having a focal point at the light emitting portion 23. This has advantages capable of improving the brightness variation and the color variation of the semiconductor light emitting device 23a.
(85) In addition, it is preferable that the multi-reflector disposed on the upper inner surface 35a of the reflector member 3A has a side reflector 38 which is disposed protruding between the light emitting portions 23 and corresponding to each of the light emitting portions 23 to lay out the multi-reflector. By disposing the side reflector protruding between a plurality of light emitting portions 23, a non-utilized light going toward the longitudinal direction of the board 2 from each of the light emitting portions 23 can be effectively output toward the side of the light extraction direction (front side of lighting unit 20) in the lateral direction of the board 2.
(86) The reflector member 3B includes side plates 36c, 36d, a reflector dome 32b, aside reflector 38b, engagement clicks 31c, 31d, an engagement projected line portion 33b and a projected line portion 40b, as with the reflector member 3A. Since a function and etc. of each of these elements are the same with those of the reflector member 3A, the explanation will be omitted.
(87) As the reflector members 3A, 3B, a reflector member provided with, for example, a reflection mirror which is formed by evaporating or plating a metal film (for example, Al film) having a high light reflectivity on a resin molding product of, for example, ABS, polycarbonate and acrylic, a reflection mirror which is formed by evaporating or plating a metal film having a high light reflectivity on a metal press work product of, for example, Al, and a press work product of, for example, an Al plate on which a high reflectivity film as the reflection mirror is formed in advance, is preferably used.
(88) The case member 4 supports the board 2 and holds the reflector members 3A, 3B. As a material of the case member 4, resins, for example, ABS, polycarbonate and acrylic may be used.
(89) As shown in
(90) It is noted that the engagement projected line portions 33A, 33B of the reflector members 3A, 3B may be disposed over a whole width of the reflector dome portions 32a, 32b of the reflector members 3A, 3B in the longitudinal direction. In addition, shapes of the engagement projected line portions 33A, 33B are not limited to a shape protruding rearward as shown in
(91) In the case member 4, the shape of the engagement line groove portion 41 is not limited to a shape formed by the upper end tongue 42A and the lower end tongue 42B which are protruded at the upper end edge of the case member 4 as shown in
(92) In addition, in the case member 4, board support ribs 43a, 43b, 43c, 43d, 43e supporting a bottom side of the board 2 are vertically disposed on a bottom plate portion 47 which is disposed continuously from the upper end edge where the engagement line groove portion 41 is disposed. The support ribs 43a, 43e at both ends form side ends of the case member 4, respectively. In addition, an upper surface 44 of each of the board support ribs 43a, 43b, 43c, 43d, 43e is formed in a plane identical to a support surface 45 disposed in the inner backside and supports the bottom side of the board 2. Meanwhile, the engagement line groove portion 41 is connected to each of the board support ribs 43a, 43b, 43c, 43d, 43e.
(93) As shown in
(94) On both ends of the case member 4 in the longitudinal direction, case holding ends 46a, 46b which become wider outward (reverse taper) in the longitudinal direction of the case member 4 are disposed protruded outward. When the lighting device 1 is assembled, the case holding ends 46a, 46b are overlapped with the board holding ends 22a, 22b disposed at both ends of the heat dissipation member 22 of the board 2, respectively, next, the overlapped portions are sandwiched by a pair of holder members 6A.sub.1, 6A.sub.2 and a holder members 6B.sub.1, 6B.sub.2 which are the pair of top and bottom, and the case holding ends 46a, 46b are engaged with taper grooves 6a, 6b of each of the holder members 6A.sub.1, 6A.sub.2, 6B.sub.1, and 6B.sub.2 being overlapped to be held therein. The holder members 6A.sub.1, 6A.sub.2, 6B.sub.1, and 6B.sub.2 holding the overlapped case holding ends 46a, 46b and the board holding ends 22a, 22b are engaged with the receiving hole portions 112a, 112b of the brackets 7A, 7B. In this case, protruding portions 116a, 116b which are disposed on the inner surface of the receiving hole portions 112a, 112b of the brackets 7A, 7B, respectively, are slidably engaged with the annular grooves 126a, 126b which are formed in the outer circumference of each of the holder members 6A.sub.1, 6A.sub.2, 6B.sub.1, and 6B.sub.2. As a result, the board 2 and the case member 4 are rotatably held.
(95) A material of the cover members 5A, 5B is not specifically limited as long as the material is transmissive for a light from the semiconductor light emitting device 23a, and the cover members 5A, 5B may be made of well known materials in this field. The cover members 5A, 5B are made of, for example, plastic which is light and strong, especially, in consideration of the workability and heat resistance, resin materials such as polycarbonate and acrylic are preferable. Here, the light transmissivity of the material includes translucent and opaque (for example, light transmissivity not less than around 50% and milky white) in consideration of color mixture and color variation, although the light transmissivity of the light from the mounted semiconductor light emitting device 23a is preferably 100%.
(96) The cover members 5A, 5B are provided with lower engagement portions 51A, 51B to be engaged with the front edge 25 of the board 2 at the bottom side and upper engagement portions 52A, 52B to be engaged with the projected line portions 40a, 40b of the reflector members 3A, 3B at the upper side. On both ends of the lower engagement portions 51A, 51B, four engagement clicks (engagement clicks 53b, 53d are shown, other two are not shown) to be engaged with the engagement ports 25a, 25b, 25c, 25d, which are formed in the heatsink board 22, from the bottom side of the heatsink board 22 are disposed. In addition, on both ends of the upper engagement portion 52A, 52B, four engagement clicks (engagement clicks 55b, 55d are shown, other two are not shown) to be engaged with the projected line portion 40a, 40b of the reflector member 3A, 3B are disposed.
(97) In addition, the cover members 5A, 5B may have a light diffusion effect. Using the cover members 5A, 5B having the light diffusion effect, a lighting unit capable of suppressing the illumination variation can be obtained, even if the semiconductor light emitting device 23a whose brightness variation/color variation effects on the illumination variation is used. Here, the light diffusion effect indicates a member which is capable of diffusing a light from the semiconductor light emitting device 23a, and the cover member itself may be given the light diffusion effect by a treatment, or another member having the light diffusion effect may be combined with the cover members 5A, 5B. For example, a diffusing sheet (for example, a thin sheet made of resin which is translucent or milky white) may be attached on the front side and/or the back side (inner side) of the cover members 5A, 5B, or a roughing treatment such as a sandblast or polishing may be provided on the front side and/or the back side of the cover members 5A, 5B. In addition, a diffusing agent (for example, filler such as silicon oxide) may be mixed with the material for forming the cover members 5A, 5B. Accordingly, a light from each of the semiconductor light emitting devices 23a may be transformed into a homogeneous area light source.
(98) Next, a method for assembling the lighting device 1 will be explained by mainly referring to
(99) Next, as shown in
(100) Next, as shown in
(101) Next, as shown in
(102) As described above, the cover members 5A, 5B are mounted on the opening face (illumination surface) of the reflector members 3A, 3B. Therefore, the reflector members 3A, 3B and the board 2 are tightly fixed to each other, and the lighting device 1 shown in
(103) Then, as shown in
(104) In the lighting unit 20, the board 2 and the reflector members 3A, 3B can be connected by engaging the engagement clicks 31a, 31b, 31c, 31d of the reflector members 3A, 3B with the engagement ports 25a, 25b, 25c, 25d disposed in the vicinity of the front edge 25 at both ends of the board 2. In addition, the bottom side of the board 2 is supported by the board support ribs 43a, 43b, 43c, 43d, 43e of the case member 4 and the engagement projected line portions 33A, 33B of the reflector members 3A, 3B are engaged with the engagement line groove portion 41 of the case member 4, and accordingly, the board 2, the reflector member 3 and the case member 4 can be mutually connected.
(105) The board 2, the reflector members 3A, 3B and the case member 4 are mutually connected as described above, and the board holding ends 22a, 22b of the board 2 and the case holding ends 46a, 46b of the case members 4 are sandwiched by the holder members 6A.sub.1, 6A.sub.2 and the holder members 6B.sub.1, 6B.sub.2, which are the pair of top and bottom. In addition, the holder members 6A.sub.1, 6A.sub.2, 6B.sub.1, and 6B.sub.2 holding the board holding ends 22a, 22b and the case holding ends 46a, 46b are rotatably held by the brackets 7A, 7B, and as a result, the board 2, the reflector members 3A, 3B and the case member 4 are further tightly connected. In addition, the lower engagement portions 51A, 51B of the cover members 5A, 5B are engaged with the front edge 25 of the board 2, and the upper engagement portions 52A, 52B of the cover members 5A, 5B are engaged with the projected line portions 40a, 40b which are formed in the upper portion of the reflector members 3A, 3B, and accordingly, the board 2 and the front sides of the reflector members 3A, 3B are tightly connected via the cover members 5A, 5B.
(106) Therefore, the connecting work or the fixing work of the board 2, reflector members 3A, 3B, case member 4, cover members 5A, 5B, holder members 6A.sub.1, 6A.sub.2, 6B.sub.1, and 6B.sub.2 and brackets 7A, 7B can be performed simply and easily by engaging/locking the mutual members through, for example, the engagement portions, engagement grooves and engagement projected lines without using a fixing member such as a screw. In addition, by mutually connecting each of the constituent members through engagement/locking between the mutual members, fixing strengths among the constituent members can be maintained for a long time after the assembling.
(107) In addition, in the lighting unit of the present invention, the holder member and the bracket are not limited to the foregoing holder members 6A.sub.1, 6A.sub.2, 6B.sub.1, and 6B.sub.2 and the brackets 7A, 7B, and a member which has been commonly used as a fixing holder can be used as long as the member can hold and tightly connect the reflector members 3A, 3B and the case member 4. For example, a screw type fixing member mounted on the end of the board 2, the reflector members 3A, 3B and/or the case member 4 may be used.
(108) <<Usage Example of Lighting Device and Model of Heat Dessipation from Board>>
(109) A schematic perspective view of a showcase provided with a lighting device according to the present invention is shown in
(110) In the showcase 60, as shown in
(111) In this case, as shown in
(112) As shown in
(113) The lighting device 1 is not always disposed in such a manner that the longitudinal direction of the lighting device 1 is in the horizontal direction as shown in
(114) As shown in
(115) A lighting unit provided with the case members 4A, 4B is preferably used in the case that lighting unit is arranged in such a manner that the case holding portion 46a is located at an upper side in the vertical direction and the case holding portion 46b is located at lower side in the vertical direction, so that air warmed by the board 2 goes up along the board support ribs 74a, 74b, 74c, 75a, 75b, 75c, and is exhausted outside the lighting unit 20. As described above, a distance that the air warmed by the board 2 (not shown in
(116) The embodiment of the present invention has been explained. However, the present invention is not limited to the foregoing embodiment. For example, the board support ribs supporting the board 2 are not always disposed in the case member 4, and a structure having heat dissipation fins which are erected at the bottom of the heatsink board 22 and in contact with the bottom plate portion 47 of the case member 4 as the board support ribs, may also be adopted. A heat dissipation area is increased by the heat dissipation fins, and the heat dissipation is further improved. In addition, for dealing with the case that the arrangement of the lighting unit 20 is unknown, that is, when it is unknown whether the longitudinal direction of the lighting unit 20 is in the horizontal direction or in the vertical direction, for example, a louver structure that can arbitrarily adjust the longitudinal direction of the board support rib against the lateral direction of the bottom plate portion 47 may also be adopted.
(117) In addition, application of the lighting device 1 according to the present invention is not limited to a showcase, but may also be used for, for example, various kinds of direct and indirect lighting of interior and exterior use, and illumination for outdoor advertising display.