Ultrasonic actuator
09729086 · 2017-08-08
Assignee
Inventors
Cpc classification
H02N2/026
ELECTRICITY
International classification
H02N2/00
ELECTRICITY
H02N2/02
ELECTRICITY
Abstract
The invention relates to an ultrasonic actuator (2) with a polarization axis P, said actuator being made of a piezoelectric ceramic. The ultrasonic actuator (2) has a temperature expansion coefficient which is parallel to the polarization axis P and which differs from a temperature expansion coefficient that is perpendicular to the polarization axis P, and at least one friction element (8) is arranged on the ultrasonic actuator. The friction element (8) consists of an anisotropic monocrystal with temperature expansion coefficients which are different along the three crystal axes a, b, and c. The temperature expansion coefficient along a first of the three crystal axes is the lowest, and the temperature expansion coefficient along a second of the three crystal axes is the greatest. The friction element (8) is aligned relative to the ultrasonic actuator (2) such that the first crystal axis is parallel to the polarization axis P of the ultrasonic actuator (2), and the second crystal axis is perpendicular to the polarization axis P of the ultrasonic actuator (2). The invention additionally relates to an ultrasonic motor with an ultrasonic actuator of the aforementioned type.
Claims
1. An ultrasonic actuator made of piezoelectric ceramic with a polarization axis P, wherein the ultrasonic actuator has a temperature expansion coefficient αII parallel to polarization axis P, which differs from a temperature expansion coefficient α⊥normal to polarization axis P, and at least one friction element is disposed on the ultrasonic actuator, characterized in that the friction element is made of an anisotropic monocrystal with different temperature expansion coefficients along the three crystal axes a, b and c, wherein the temperature expansion coefficient is least along a first of the three crystal axes and the temperature expansion coefficient is greatest along a second of the three crystal axes, and the friction element is orientated with respect to the ultrasonic actuator in such a way that the first crystal axis is disposed parallel to polarization axis P of the ultrasonic actuator and the second crystal axis is disposed normal to polarization axis P of the ultrasonic actuator.
2. The ultrasonic actuator according to claim 1, characterized in that the monocrystal of the friction element has a rhombic crystalline structure and is preferably made of yttrium aluminate (YAlO.sub.3), chrysoberyl (BeAl.sub.2O.sub.4) or topaz Al.sub.2SiO.sub.4(F,OH).sub.2.
3. The ultrasonic actuator according to claim 1, characterized in that crystal axis b of the friction element is orientated parallel to polarization axis P of the ultrasonic actuator, and crystal axis c of the friction element is orientated normal to the surface of the ultrasonic actuator on which the friction element is disposed.
4. The ultrasonic actuator according to claim 1, characterized in that the friction element is made of lithium triborate (LiB.sub.3O.sub.5).
5. The ultrasonic actuator according to claim 4, characterized in that crystal axis b of the friction element is orientated parallel to polarization axis P of the ultrasonic actuator and crystal axis c of the friction element is orientated normal to polarization axis P of the ultrasonic actuator, whilst crystal axis a is orientated normal to the surface of the ultrasonic actuator on which the friction element is disposed.
6. The ultrasonic actuator according to claim 1, characterized in that the monocrystal of the friction element has a hexagonal crystalline structure and is preferably made of corundum, ruby, sapphire (Al.sub.2O.sub.3) or silicon carbide (SiC).
7. The ultrasonic actuator according to claim 6, characterized in that crystal axis c of the friction element is orientated normal to polarization axis P of the ultrasonic actuator and the plane formed by the two other crystal axes a and b is orientated normal to the surface of the ultrasonic actuator on which the friction element is disposed.
8. The ultrasonic actuator according to claim 1, characterized in that the friction element is provided with a thin hard abrasion-resistant external layer, preferably made of isotropic ceramic, sitall, glass or glass filled with hard metal particles.
9. The ultrasonic actuator according to claim 8, characterized in that the abrasion-resistant external layer of the friction element has a monolithic structure or a structure in the form of straight or concentric or helical strips or a network structure or a structure in the form of a field of dots with a square or other shape.
10. The ultrasonic actuator according to claim 1, characterized in that the friction element is connected to the ultrasonic actuator by means of an organic adhesive or a low-temperature glass.
11. An ultrasonic motor with an ultrasonic actuator according to claim 1 and an element to be driven by the ultrasonic actuator.
12. The ultrasonic motor according to claim 11, characterized in that the element to be driven comprises a friction rail, with which the friction element of the ultrasonic actuator is in an operative connection.
13. The ultrasonic motor according to claim 12, characterized in that the friction rail is made of a synthetic monocrystal of carbon of cubic crystalline structure, wherein crystal axis c of the monocrystal is disposed normal or parallel to the surface of the friction rail.
14. The ultrasonic motor according to claim 12, characterized in that the friction rail is made of a carbon monocrystal of cubic crystalline structure, preferably comprising zirconium oxide (ZrO.sub.2), spinell (MgAl.sub.2O.sub.4), yttrium aluminium granate (Y.sub.3Al.sub.5O.sub.12) or boron nitride (β-BN), wherein crystal axis a or crystal axis b or crystal axis c of the monocrystal is orientated normal to the surface of the friction rail.
15. The ultrasonic motor according to claim 12, characterized in that the friction rail is made of a monocrystal of hexagonal crystalline structure, preferably comprising corundum, ruby or sapphire (Al.sub.2O.sub.3), wherein crystal axis c of the monocrystal is orientated normal or parallel to the surface of the friction rail.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT(S)
(27) Representation 1 of
(28) Ultrasonic actuator 2 is disposed in a housing 9. Friction surface 10 of friction element 8 is pressed with a spring element 13 against friction rail 11 of element 12 to be driven in the form of a rectangular rod. Element 12 to be driven is mounted in a mobile manner with respect housing 9 by means of bearing elements 14.
(29) Friction rail 11 is fixed by means of a sound-insulating layer 16 to base body 15 of element 12 to be driven. This makes it possible to improve the function of the friction contact of the ultrasonic motor. Sound-insulating layer 16 is a layer of a viscous organic adhesive. A viscous organic adhesive filled with hard particles of inorganic material can also be used for the sound-insulating layer. It is also conceivable for sound-insulating layer 16 to comprise rubber, silicone or polyurethane and preferably to be made therefrom.
(30) Ultrasonic actuator 2 comprises generators 17 for regenerating an acoustic standing wave therein, wherein the generators comprise electrodes 18 and 19.
(31) The piezoelectric ceramic of piezoelement 3 is polarized normal to electrodes 18 and 19, represented by vectors p. Polarization axis P, which runs parallel to vectors p, characterizes as their representative the polarization direction of the ultrasonic actuator.
(32) Sound-insulating elements 20 decouple spring element 13 from ultrasonic actuator 2.
(33) Representation 21 from
(34) Representations 22 to 25 from
(35) Representations 30 to 37 from
(36) Representations 38 and 39 from
(37) The ultrasonic motor according to representation 38 comprises a ring-shaped element 12 to be driven, whilst the ultrasonic motor according to representation 39 comprises two ring-shaped elements 12 to be driven, said elements being disposed opposite one another. The elements to be driven are provided here with friction rails 11.
(38) Representations 41 and 42 show, as a detail, ultrasonic actuators 2 of the ultrasonic motors according to representations 39 and 40. Ultrasonic actuators 2 are polarized radially here, so that a plurality of polarization axes P running radially and intersecting at centre point 0 are present (see representation 41 from
(39) Each friction element 8 is disposed on working face 5 of the ultrasonic actuator symmetrically with respect to one of polarization axes P, which represents central polarization axis P.sub.z for this friction element. Representations 43 and 45 from
(40) Representations 46 and 47 from
(41) Representation 50 from
(42) Representations 51 and 52 from
(43)
(44) Representations 55 and 56 from
(45) Representations 57 and 58 from
(46) The ultrasonic motor according to representation 60 from
(47) Representation 61 from
(48) The ultrasonic motor according to representation 64 from
(49) In the case of the ultrasonic motor according to representation 68 from
(50) The ultrasonic motor according to representation 68 from
(51) The ultrasonic actuator of the ultrasonic motor according to representation 72 from
(52)
(53) The ultrasonic actuator according to
(54) The continuous lines in
(55) On account of the differences between temperature expansion coefficients α.sub.II and α.sub.⊥, the ultrasonic actuator, when heated, expands less parallel to polarization axis P than in the direction normal to polarization axis P. In the case of a very marked anisotropic piezoceramic, the ultrasonic actuator can even be compressed parallel to polarization axis P when heated.
(56) Representation 75 from
(57) Different temperature expansion coefficients α.sub.a, α.sub.b and α.sub.c exist along or parallel to the three crystal axes a, b and c. Temperature expansion coefficient α.sub.a along crystal axis a amounts to 9.5×10e−6 1/K, temperature expansion coefficient α.sub.b along crystal axis b amounts to 4.3×10e−6 1/K, and temperature expansion coefficient α.sub.c along crystal axis c amounts to 10.8×10e−6 1/K. The hardness of this monocrystal amounts to 8.5 on the Mohs scale.
(58) The smallest temperature expansion coefficient exists along axis b for yttrium aluminate, whilst the greatest temperature expansion coefficient exists along axis c. A temperature expansion coefficient lying between the two latter exists along the axis a. For another monocrystal with a rhombic crystalline structure, a distribution different from that described previously in respect of the temperature expansion coefficients may be present.
(59) Representations 76 to 84 in
(60) Representations 86 to 88 from
(61) Representations 90 and 91 from
(62) Ring-shaped or cylindrical friction elements 8 shown in representations 88 from
(63) Apart from yttrium aluminate, friction elements 8 can also be made from another hard monocrystalline material with a rhombic crystalline structure. This includes, for example, the materials chrysoberyl (BeAl.sub.2O.sub.4) or topaz Al.sub.2SiO.sub.4(F,OH).sub.2 with a hardness of 9 and higher on the Mohs scale.
(64) Representations 93 to 96 from
(65) Friction element 8 is fashioned from the monocrystalline lithium triborate in such a way that crystal axis b runs parallel to polarization axis P of piezoelement 3 of the ultrasonic actuator 2. Furthermore, crystal axis c lies normal to polarization axis P, whilst axis a runs normal to surface 3 on which the friction element is disposed (see representation 97 in
(66) The monocrystalline lithium triborate has a hardness which has the value 6 on the Mohs scale. In cases of application in which this hardness is not sufficient, the friction element can also be provided at its surface with a thin, hard and abrasion-resistant layer 124 (see representation 96 from
(67) Friction elements 8 comprising or produced from monocrystals with a rhombic crystalline structure are connected to working surface 5 of ultrasonic actuator 3 in such a way that the crystal axis with the minimum temperature expansion coefficient (this is crystal axis b for yttrium aluminate) runs parallel to polarization axis P or P.sub.z. The crystal axis with the maximum temperature expansion coefficient (this is axis a for yttrium aluminate) runs normal to polarization axis P or P.sub.z.
(68) As a result of this kind if axis orientation, the mechanical stresses arising in adhesive layer 7 parallel to polarization axis P during the cooling or heating of ultrasonic actuator 3 can be reduced markedly.
(69) The axis of the temperature expansion coefficient of average magnitude (this is crystal axis c for yttrium aluminate) can run either normal to working face 5 (see representation 98 in
(70) In the case of the ultrasonic actuator according to the invention, the friction element disposed on the latter can also be made of a monocrystalline material with a hexagonal crystalline structure. Examples of this are the materials corundum, ruby, sapphire (Al.sub.2O.sub.3) or silicon carbide (SiC) with a hardness of 9 on the Mohs scale.
(71) Representation 101 from
(72) Monocrystalline materials with a hexagonal crystalline structure are characterized by two temperature expansion coefficients. One temperature expansion coefficient, i.e. α.sub.II,c, runs parallel to crystal axis c. The second temperature expansion coefficient, α.sub.⊥,c, runs normal to crystal axis c and parallel to the plane formed by crystal axes a and b.
(73) In the case of a monocrystalline material comprising corundum, ruby, sapphire, α.sub.II,c amounts to 6.2×10e−6 1/K, and α.sub.⊥,c amounts to 5.4×10e−6 1/K, i.e. here, crystal axis c is the axis of the temperature expansion coefficient with the maximum magnitude, whilst the plane formed by crystal axes a and b represents the plane for the temperature expansion coefficient with the minimum magnitude.
(74) Representations 102 to 109 from
(75) Representations 111 to 113 from
(76) Representations 115 and 116 from
(77) Friction elements 8 produced from a monocrystal with a hexagonal crystalline structure are disposed on working face 5 of piezoelement 3 in such a way that the plane of the temperature expansion coefficient with the minimum magnitude runs parallel to polarization axis P or P.sub.z and normal to working face 5 of ultrasonic actuator 3.
(78) In the case of this crystal axis orientation, it is possible to reduce considerably the mechanical stresses in adhesive layer 7 parallel and normal to polarization axis P arising during cooling and heating of ultrasonic actuator 3.
(79) Representations 118 to 123 in
(80) Such a layer can be made of isotropic ceramic, sitall, glass or glass filled with hard particles.
(81) Abrasion-resistant layer 124 of friction element 8 can be present as a monolithic structure as shown in representation 118 from
(82) According to representations 125 to 129 from
(83) In order to reduce the abrasion, friction rail 11 is produced from a material whose hardness is of a similar degree to the hardness of friction element 8 or friction layer 124. As a material for this, use may be made of a monocrystalline material with a cubic crystalline structure such as for example a monocrystal of synthetic carbon, i.e. a monocrystal of a synthetic diamond.
(84) Moreover, the friction rail can be made of a monocrystalline material with a cubic crystalline structure such as zirconium oxide (ZrO.sub.2), spinell (MgAl.sub.2O.sub.4), yttrium aluminum granate (Y.sub.3Al.sub.5O.sub.12) or boron nitride (β-BN).
(85) The elementary cell of a monocrystalline material of cubic crystalline structure is shown with the orientation of its crystal axes a, b, c in representation 130 from
(86) Representations 131 to 136 from
(87) When use is made of a monocrystal of a synthetic diamond, crystal axis c runs normal to friction surface 137 of friction rail 11 or parallel to friction surface 137 of friction rail 11.
(88) When use is made of monocrystals of cubic crystalline structure such as zirconium oxide (ZrO.sub.2), spinell (MgAl.sub.2O.sub.4), yttrium aluminum granate (Y.sub.3Al.sub.5O.sub.12) or boron nitride (β-BN), crystal axis or crystal axis b or crystal axis c of the monocrystal runs normal to friction surface 137 of friction rail 11.
(89) Moreover, friction rail 11 can be made of a monocrystalline material with a hexagonal crystalline structure such as for example corundum, ruby or sapphire (Al.sub.2O.sub.3).
(90) Representation 138 from
(91) Representations 139 to 144 from
(92) Friction rail 11 can also be made of oxide ceramic comprising 75 to 95 wt.-% aluminum oxide (Al.sub.2O.sub.3) and 25 to 5 wt.-% zirconium oxide (ZrO.sub.2).
(93) Friction rail 11 can also be made of SiAlON ceramic, comprising 40 to 90 wt.-% silicon nitride (Si.sub.3N.sub.4) and 60 to 10 wt.-% aluminum oxide (Al.sub.2O.sub.3).
(94) Moreover, friction rail 11 can comprise or be made of a ceramic such as for example silicon carbide (SiC) or aluminum nitride (AlN). Furthermore, the friction rail can comprise or be made of a metal ceramic such as tungsten carbide (WC) or a mixture of tungsten carbide (WC) and titanium carbide (TiC).
(95)
(96) The ultrasonic actuator according to the invention enables an optimum adaptation of its temperature expansion coefficient to that of the friction element disposed on it. The initial mechanical stresses arising inside the adhesive layer on account of the bonding of the friction element with the ultrasonic actuator are thus considerably reduced.
(97) The reduction of the initial mechanical stresses permits an operation of the ultrasonic motor with a much higher mechanical load.
(98) The convergence of the temperature expansion coefficients of the ultrasonic motor and of the friction element disposed on it also enables a marked increase in the setting temperature of the adhesive used to bond the friction element with the piezoelement. Setting temperatures of up to 250° C. can thus be achieved.
(99) On account of the increased setting temperatures, the maximum operating temperature of the ultrasonic motor also lies higher during operation with the maximum mechanical load, whilst the minimum operating temperature at the same time lies lower. A much broader operating temperature range thus results for the ultrasonic actuator and for an ultrasonic motor with one such ultrasonic actuator.
(100) The previously described reduction in the initial mechanical stresses also makes it possible to increase the maximum oscillation speed of the ultrasonic actuator and thus to increase the maximum speed of the element of the ultrasonic motor to be driven. Furthermore, the maximum power developed by the ultrasonic actuator and the ultrasonic motor is increased.
(101) Finally, the operational reliability of the ultrasonic actuator and of the corresponding ultrasonic motor is increased on account of the reduction in the initial mechanical stresses.