SATURATED EXTREME LOW LIQUOR RATIO CONVEYOR-DRIVING ATMOSPHERIC FABRIC DYEING MACHINE

Abstract

A saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine includes a machine body having an interior space having a rectangular lateral cross-section for effective use of the space and to accommodate an increased loading capacity of fabric. A conveyor device is installed inside the machine body to convey fabrics for circuiting movement. A dyeing tube is equipped above the machine body and is connected to the machine body at a front end and a rear end, at which a first nozzle and a second nozzle are respectively equipped to allow for selection between one single nozzle or two nozzles to jet dye liquid. A fabric plaiting down device and a fabric guide device are arranged at the rear end of the dyeing tube and in the interior space of the machine body and are adjustable for oscillation angle and amplitude in a left-right direction for optimization of oscillating and guiding the fabric to fall onto a conveyor device.

Claims

1. A saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine comprising a machine body having an interior space in which a conveyor device is installed to convey fabric for circulating movement, the interior space of the machine body being of lateral cross-section that has a rectangular shape or a shape similar to a rectangle, so as to allow for optimization of an internal structure in the interior space of the machine body to enhance performance of the dyeing machine and also to increase loading capacity of the fabric to be dyed, wherein the conveyor device is set in a parallel arrangement along a length and a width of the machine body and is designed, at a length of a front end or a rear end or both thereof, with an inclination adjusting section having an adjustable or fixed inclination angle, and a built-in heat exchanger and filter net assembly is equipped in a water storage tank mounted to a bottom of the machine body; wherein a dyeing tube is equipped above the machine body and is connected to a front end and a rear end of the machine body, a first nozzle being equipped at a front end of the dyeing tube, a second nozzle being equipped at a rear end of the dyeing tube, a fabric plaiting down device being equipped at the rear end of the dyeing tube and located in a lower part of the machine body; a fabric guide device being equipped at a location corresponding to and below the fabric plaiting down device.

2. The saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to claim 1, wherein the conveyor device is arranged in a horizontal condition in entirety thereof and involving no inclination adjusting section.

3. The saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to claim 1, wherein the fabric plaiting down device is adjustable in respect of an angle and an amplitude for guiding the fabric in a left-right direction.

4. The saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to claim 1, wherein the fabric guide device is designed at a fixed position or is adjustable in respect of a position thereof in a front-rear direction in order to adjust a position where the fabric falls onto the fabric guide device.

5. The saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to claim 1, wherein the fabric guide device is designed at a fixed angle or is adjustable in respect of an angle thereof in order to adjust an angle, which defines sloping, with which the fabric falls onto the conveyor device.

6. The saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to claim 1, wherein the machine body is equipped with a single nozzle only.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] FIG. 1 is an inside cross-sectional view showing an overall structure of a saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to the present invention.

[0020] FIG. 2 is a schematic top view showing a machine body structure of the saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to the present invention.

[0021] FIG. 3 is a schematic front view showing the machine body structure of the saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to the present invention.

[0022] FIG. 4 is a schematic side view showing the machine body structure of the saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0023] As shown in FIGS. 1-4, the present invention provides a saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine, which comprises a dyeing tube 12, which is arranged above a machine body 1 to allow fabric to pass therethrough and which is designed in a horizontal condition or a slightly inclined condition. A fabric driving reel 4 is arranged at, and set at a position higher than, a front end of the machine body 1. A first nozzle 5 is arranged at a front end of the dyeing tube 12. A second nozzle 13 and a fabric plaiting down device 8 are arranged at a rear end of the dyeing tube 12. The fabric plaiting down device 8 is adjustable in respect of an oscillation angle and an oscillation amplitude in a left-right direction, so that the fabric, upon falling after coining out from the rear end of the dyeing tube 12, is subject to oscillation of the fabric plaiting down device 8 to fall, in an alternating and orderly manner, down onto the fabric guide device 9 that is located at a lower side thereof. The fabric guide device 9 comprises a curved or arc surface or an inclined surface and is adjustable in respect of location and angle thereof in a front-rear direction in order to responsively accommodate the fabric in dyeing that falls down from the fabric plaiting down device 8 for directing and guiding the fabric onto the conveyor device 2.

[0024] The machine body 1 is equipped, in an interior of a dyeing tank thereof, with a conveyor device 2. The conveyor device 2 is arranged along a length and a width of the machine body 1 and is equipped, at a lengthwise position from a front end thereof, with a sprocket 16 (or other mechanical components). A curvable or bendable inclination adjusting section L is equipped between the sprocket 16 (or other mechanical components) and a front end of the conveyor device 2. The inclination adjusting section L is adjustable in respect of an inclination angle thereof. Namely, when the inclination angle of the inclination adjusting section L is made larger, a distance between the front end of the conveyor device 2 and the fabric driving reel 4 gets shorter, helping reduce the tension induced in the self-weight of fabric and also helping prevent from or eliminate the rearward fabrics incline and overlap toward the frontward fabrics when the fabric leaves from the conveyor device 2. Preferably, a rear end of the conveyor device 2 also adopts the same arrangement as the front end thereof, so as to smooth the falling of the fabric through the fabric plaiting down device 8 down onto the conveyor device 2 to prevent or alleviate the fabric inclining or overlapping frontward. The fabric, as being conveyed by the conveyor device 2, is driven to the front end to be pulled upward by the fabric driving reel 4 for feeding into the nozzle to thereby complete circulation of the movement thereof.

[0025] A spraying device 10 is provided in an interior of the machine body 1 and is set at an upper side at a proper location. The spraying device 10 is designed with a plurality of spraying holes 11 arranged along a length thereof. The spraying device 10 can be directly connected to a water inlet pipe or can be extended to an output portion of a pump, so that upon supply of water or upon opening of a valve during operation of the pump, water or dyeing liquid may be sprayed upward, or downward, or toward all sides from the spraying holes 11 in order to wash and clean the interior of the machine body 1 and also to wet the fabric in dyeing.

[0026] The present invention also equipped a water storage tank 6 arranged at a bottom of the machine body 1 to include therein a built-in combination of a heat exchanger and filter net 6A. The water storage tank 6 is connected through a pipeline to a pump 7, and the pump 7 is connected by a first connection tube 3 to the first nozzle 5 and is connected by a second connection tube 3A to the second nozzle 13. Impurity contained in the dye liquid inside the machine body 1 is subject to filtering by the filter net, and the dye liquid enters the built-in combination of heat exchanger and filter net 6A to subject to heat exchange for heating or cooling. The dye liquid, after being subject to heat exchange and filtering, is pumped by the pump 7 to supply to the first nozzle 5 and the second nozzle 13 for jetting therefrom to dye the fabric inside the dyeing tube 12 and to drive the fabric to move through the dyeing tube 12, and as such, the dye liquid can be repeatedly recycled and cyclically used and conveyed.

[0027] An inlet port of the pump 7 is connected by a connection tube to a chemicals tank 14, and when chemical agents or dyestuff are supplied, the pump 7, during operation thereof, retrieves the chemicals or dyestuff from the chemicals tank 14 to be mixed with the dye liquid that is moved in the circulation thereof to be supplied through the first connection tube 3 and the second connection tube 3A to the first nozzle 5 and the second nozzle 13 for being mixed with the dye liquid inside the dyeing tube 12 to proceed with dyeing on the fabric. In response to differences of property and amount of fabric in different batches, the present invention allows for selection of activation of just the first nozzle 5 to jet the dye liquid, or simultaneous activation of both the first nozzle 5 and the second nozzle 13 to jet the dye liquid in order to achieve the best effect of jet-dyeing of the fabric.

[0028] The present invention provides a saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine, which could make a full use of the interior space of the machine body of the dyeing machine to achieve arrangement and installation of internal components or devices that are more appropriate and more convenient to thereby optimize the performance and structure of the dyeing machine and also to allow the dyeing tank of the machine body to accommodate an increased loading capacity of fabric and to ease operations of maintenance and service for an operator and which also allows for selection between one single nozzle or two nozzles for jetting dye liquid inside a dyeing tube to drive the movement and dyeing of the fabric according to the property of the fabric so as to enhance the effect of uniform dyeing and alleviate the shortcoming of crease mark, and which is equipped with a fabric plaiting down device that allows adjustment of an oscillation angle and amplitude in a left-right direction and a fabric guide device that allows shifting of position in a front-rear direction and adjustment of an incline angle for guiding fabric so as to responsively guide fabric of different types to smoothly and orderly enter a conveyor device, and also allows adjustment of an inclination slope of each of two ends of the conveyor device disposed in the interior of the machine so as to responsively direct different batches of fabric in dyeing for circulating and conveyance to thereby prevent or alleviate the rearward fabrics incline and overlap toward the frontward fabrics. Thus, the present invention is a low-temperature fabric dyeing machine, operated in a temperature lower than 110° C., which involves great improvement.