Magnetic recording medium for heat-assisted magnetic recording
09728218 · 2017-08-08
Assignee
Inventors
Cpc classification
G11B5/743
PHYSICS
G11B5/7375
PHYSICS
G11B5/708
PHYSICS
G11B5/7368
PHYSICS
G11B2005/0021
PHYSICS
G11B5/7369
PHYSICS
International classification
G11B5/73
PHYSICS
G11B5/708
PHYSICS
G11B5/74
PHYSICS
Abstract
A magnetic recording medium for heat-assisted magnetic recording is provided. A magnetic recording layer includes upper and lower magnetic recording layers. The lower magnetic recording layer has a lower granular structure including lower magnetic crystal grains, and a lower non-magnetic portion, that surrounds the lower magnetic crystal grains, mainly composed of carbon. The upper magnetic recording layer has an upper granular structure including upper magnetic crystal grains, and an upper non-magnetic portion, that surrounds the upper magnetic crystal grains, formed from a material selected from the group consisting of silicon nitride, titanium oxide and titanium nitride.
Claims
1. A magnetic recording medium for heat-assisted magnetic recording, comprising: a non-magnetic substrate; a heat sink layer selected from the group consisting of CuB, a CuB alloy, and CuSi; a seed layer; and a magnetic layer for recording and including a lower magnetic recording layer having a lower granular structure including lower magnetic crystal grains, and a lower non-magnetic portion, that surrounds the lower magnetic crystal grains, mainly composed of carbon, and an upper magnetic recording layer having an upper granular structure including upper magnetic crystal grains, and an upper non-magnetic portion, that surrounds the upper magnetic crystal grains, formed from a material selected from the group consisting of silicon nitride, and titanium nitride, wherein the non-magnetic substrate, the heat sink layer, the seed layer, and the magnetic layer are disposed in that stated order along a straight line.
2. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the lower magnetic crystal grains and the upper magnetic crystal grains are each formed from an ordered alloy.
3. The magnetic recording medium for heat-assisted magnetic recording according to claim 2, wherein each of the ordered alloys contains both of at least one element selected from the group consisting of Fe, Co and Ni, and at least one element selected from the group consisting of Pt, Pd, Au and Ir.
4. The magnetic recording medium for heat-assisted magnetic recording according to claim 2, wherein each of the ordered alloys is selected from the group consisting of FePt, CoPt, FePd and CoPd.
5. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the heat sink layer absorbs surplus heat of the magnetic layer generated during heat-assisted magnetic recording of the magnetic layer.
6. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, further comprising a protective layer provided on the magnetic layer so that the non-magnetic substrate, the heat sink layer, the seed layer, the lower magnetic recording layer, the upper magnetic recording layer and the protective layer are disposed in that stated order on the straight line.
7. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the seed layer increases a temperature of the upper and lower magnetic recording layers when heating the upper and lower magnetic recording layers during heat-assisted magnetic recording, and guides heat of the magnetic layer to the heat sink layer.
8. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the seed layer controls a crystal orientation of the upper and lower magnetic crystal grains, and is a thermal barrier that controls a temperature rise and temperature distribution of the upper and lower magnetic recording layers.
9. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the seed layer is non-magnetic.
10. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, further comprising a protective layer provided on the magnetic layer.
11. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the upper and lower magnetic recording layers are in direct contact with each other.
12. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the lower non-magnetic portion is in direct contact with the upper non-magnetic portion.
13. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the upper granular structure is in direct contact with the lower granular structure.
14. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the upper granular structure, the lower granular structure, the upper non-magnetic portion and the lower non-magnetic portion are in direct contact with each other.
15. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein a temperature gradient dT/dx of the magnetic layer in an in-plane direction of the magnetic layer is at least 10 K/nm while maintaining magnetic separation between the upper and lower magnetic crystal grains with the upper and lower non-magnetic portions.
16. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the material of the heat sink layer is the CuB alloy.
17. The magnetic recording medium for heat-assisted magnetic recording according to claim 1, wherein the material of the heat sink layer is the CuSi.
18. A magnetic recording medium for heat-assisted magnetic recording, comprising: a non-magnetic substrate; a heat sink layer selected from the group consisting of CuB, a CuB alloy, and CuSi; a magnetic layer for recording and including a lower magnetic recording layer having a lower granular structure including lower magnetic crystal grains, and a lower non-magnetic portion, that surrounds the lower magnetic crystal grains, mainly composed of carbon, and an upper magnetic recording layer having an upper granular structure including upper magnetic crystal grains, and an upper non-magnetic portion, that surrounds the upper magnetic crystal grains, formed from a material different from that of the lower non-magnetic portion.
19. The magnetic recording medium for heat-assisted magnetic recording according to claim 18, wherein the material of the upper non-magnetic portion has a lower thermal conductivity than carbon so that a temperature gradient dT/dx of the magnetic layer in an in-plane direction of the magnetic layer is at least 10 K/nm while maintaining magnetic separation between the upper and lower magnetic crystal grains with the upper and lower non-magnetic portions, wherein the lower non-magnetic portion is in direct contact with the upper non-magnetic portion, and wherein the lower non-magnetic portion and the upper non-magnetic portion form a non-magnetic part extending for an entire dimension of the magnetic layer, the non-magnetic part being composed only of the upper and lower non-magnetic portions.
20. A magnetic recording medium for heat-assisted magnetic recording, comprising: a non-magnetic substrate; a heat sink layer selected from the group consisting of CuB, a CuB alloy, and CuSi; and a magnetic layer for recording and including a lower magnetic recording layer having a lower granular structure including lower magnetic crystal grains, and a lower non-magnetic portion, that surrounds the lower magnetic crystal grains, mainly composed of carbon, and an upper magnetic recording layer having an upper granular structure including upper magnetic crystal grains, and an upper non-magnetic portion, that surrounds the upper magnetic crystal grains, formed from a material selected from the group consisting of silicon nitride, and titanium nitride, wherein the lower non-magnetic portion is in direct contact with the upper non-magnetic portion, wherein the lower non-magnetic portion and the upper non-magnetic portion form a non-magnetic part extending for an entire dimension of the magnetic layer, the non-magnetic part being composed only of the upper and lower non-magnetic portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
EMBODIMENTS OF THE INVENTION
(3) As illustrated in
(4) In the configuration example of the magnetic recording medium according to the present invention illustrated in
(5) The non-magnetic substrate 10 may be various substrates having a smooth surface. For example, the non-magnetic substrate 10 can be formed using materials (NiP-plated Al alloy, reinforced glass, crystallized glass, or the like) which are generally used in a magnetic recording medium.
(6) The heat sink layer 20 is a layer for effectively absorbing surplus heat of the magnetic recording layer 40 generated during heat-assisted magnetic recording. The heat sink layer 20 can be formed using metal having a high thermal conductivity and high heat capacity. Moreover, from the perspective of strength or the like, the heat sink layer 20 can be formed using an Al—Si alloy, a Cu—B alloy, or the like. Further, the heat sink layer 20 may be formed using a sendust (FeSiAl) alloy, a soft magnetic CoFe alloy, or the like so that the function of the soft magnetic underlayer (the function of concentrating a perpendicular magnetic field generated from a head on the magnetic recording layer 40) can be provided to the heat sink layer 20. An optimal thickness of the heat sink layer 20 changes depending on the amount of heat and a heat distribution during heat-assisted magnetic recording and a layer structure and the thickness of respective layers of the magnetic recording medium. When the heat sink layer 20 is formed continuously with other layers, the thickness of the heat sink layer 20 is preferably between 10 nm and 100 nm from the perspective of balance with productivity. The heat sink layer 20 can be formed using an optional method known in the art such as a sputtering method (including a DC magnetron sputtering method), a vacuum deposition method, or the like. In general, the heat sink layer 20 is formed using a sputtering method.
(7) The function of the seed layer 30 includes securing adhesion between the heat sink layer 20 and the magnetic recording layer 40, controlling the grain size and crystal orientation of the magnetic crystal grain (41A, 42A) of the magnetic recording layer 40 above the seed layer 30, and controlling a temperature rise and a temperature distribution of the magnetic recording layer 40 as a thermal barrier. In order to control the temperature rise and the temperature distribution of the magnetic recording layer 40, the seed layer 30 needs to have a function of quickly increasing the temperature of the magnetic recording layer 40 when heating the magnetic recording layer 40 during heat-assisted magnetic recording and a function of guiding heat of the magnetic recording layer 40 to the heat sink layer 20 by transferring heat in the depth direction before heat transfers in the in-plane direction of the magnetic recording layer 40. Moreover, the seed layer 30 is preferably non-magnetic.
(8) In order to achieve the functions, the material of the seed layer 30 is appropriately selected in conformity with the material (specifically, the material of the magnetic crystal grain (41A, 42A)) of the magnetic recording layer 40. For example, when the magnetic crystal grain (41A, 42A) of the magnetic recording layer 40 is formed from an L1.sub.0-type ordered alloy such as CoPt or FePt, the seed layer 30 can be formed using NiW, Ta, Cr, SrTiO.sub.3, TiN, MgO, or a mixture thereof. Moreover, a plurality of layers formed of the material described above may be stacked to form the seed layer 30. From the perspective of improvement of crystallinity of the magnetic recording layer 40 (the magnetic crystal grain (41A, 42A)), control of the amount of heat (control of the temperature rise and the temperature distribution of the magnetic recording layer 40) supplied from the head during heat-assisted magnetic recording, and improvement of productivity, the seed layer 30 preferably has a thickness between 40 nm and 60 nm. The seed layer 30 can be formed using an optional method known in the art such as a sputtering method (including a DC magnetron sputtering method), a vacuum deposition method, or the like.
(9) The magnetic recording layer 40 has a structure in which at least two layers of the lower magnetic recording layer 41 and the upper magnetic recording layer 42 are stacked. The lower magnetic recording layer 41 and the upper magnetic recording layer 42 have a upper and lower granular structures that include the magnetic crystal grain (41A, 42A) and the non-magnetic portion (41B, 42B).
(10) The magnetic crystal grains (41A, 42A) can be formed using a L1.sub.0-based ordered alloy. The L1.sub.0-based ordered alloy that can be used is an alloy such as FePt, CoPt, FePd, or CoPd that contains at least one element selected from the group consisting of Fe, Co, and Ni, and at least one element selected from the group consisting of Pt, Pd, Au, and Ir. For the purpose of decreasing the temperature necessary for ordering the ordered alloy, metal such as Cu may be added to the L1.sub.0-based ordered alloy.
(11) The magnetic recording layer 40 (the lower magnetic recording layer 41 and the upper magnetic recording layer 42) can be formed using a magnetron sputtering method or the like. Here, as illustrated in
(12) On the other hand, in heat-assisted magnetic recording, signals (magnetizations) are written in a high-temperature region of a magnetic recording layer whereas no signals are written in a low-temperature region. That is, in heat-assisted magnetic recording, reversal of magnetization is controlled by a temperature difference of the magnetic recording layer. It is desirable that heating by a laser of a head for heat-assisted magnetic recording during recording is confined in recording bits, and after recording, the magnetic recording layer 40 is quickly cooled under a signal recording temperature. Thus, as described above, it is preferable to increase the thermal resistance in the in-plane direction of the magnetic recording layer 40 and decrease the thermal resistance in the depth direction to thereby increase the temperature gradient dT/dx of the magnetic recording layer 40. In general, the magnetic crystal grains (41A, 42A) have high thermal conductivity. Thus, the above-described requirements can be satisfied by increasing the thermal resistance of the non-magnetic portion (41B, 42B).
(13) In the magnetic recording layer 40 having the two-layer structure illustrated in
(14) Moreover, in the upper magnetic recording layer 42 having the granular structure that increases the thermal resistance in the in-plane direction, the non-magnetic portion 42B is formed from a material that has a lower thermal conductivity than carbon and is likely to form a granular structure. In the present invention, the non-magnetic portion 42B of the upper magnetic recording layer 42 contains a material selected from the group consisting of silicon oxide, silicon nitride, titanium oxide, and titanium nitride as its main component. Preferably, the non-magnetic portion 42B of the upper magnetic recording layer 42 is formed entirely from a material selected from the group consisting of silicon oxide, silicon nitride, titanium oxide, and titanium nitride.
(15) When the non-magnetic portion 41B of the lower magnetic recording layer 41 was formed from a material mainly composed of silicon oxide, silicon nitride, titanium oxide, or titanium nitride, and the non-magnetic portion 42B of the upper magnetic recording layer 42 was formed from a material mainly composed of carbon, a phenomenon occurred in which a portion of the non-magnetic portion 42B of the upper magnetic recording layer 42 was not formed and the magnetic crystal grains 42A was connected to adjacent magnetic crystal grains. Due to this, the magnetic separation between the magnetic crystal grains (41A, 42A) was not sufficient, and a magnetic recording medium that produced large noise was obtained.
(16) From the perspective of facilitating writing of signals (magnetizations) to the magnetic recording layer 40 and reading of signals (magnetizations) from the magnetic recording layer, the lower magnetic recording layer 41 and the upper magnetic recording layer 42 that form the magnetic recording layer 40 preferably have a thickness between 1 nm and 15 nm.
(17) The protective layer 50 can be formed using a material (a material mainly composed of carbon or other materials) that is generally used in the field of magnetic recording media. Moreover, the protective layer 50 may be a single layer or may have a stacked structure. The protective layer 50 having a stacked structure may have a stacked structure of two kinds of carbon-based materials having different properties, a stacked structure of metal and a carbon-based material, or a stacked structure of a metal oxide film and a carbon-based material, for example. The protective layer 50 can be formed using an optional method known in the art such as a sputtering method (including a DC magnetron sputtering method), a vacuum deposition method, or the like.
(18) Moreover, optionally, the magnetic recording medium of the present invention may further include a liquid lubricant layer (not illustrated) formed on the protective layer 50. The liquid lubricant layer can be formed using a material (for example, a perfluoropolyether-based lubricant or the like) that is generally used in the field of magnetic recording media. The liquid lubricant layer can be formed using a coating method such as, for example, a dip coating method, a spin coating method, or the like.
(19) According to some embodiments, the upper magnetic recording layer 42 has a low thermal conductivity in the lateral direction (i.e., the in-plane direction). The lower magnetic recording layer 41 has a formation of a granular arrangement. The seed layer 30 functions as a thermal barrier while allowing for thermal conduction. The heat sink layer 20 has a high thermal dissipation in a lateral direction of the heat sink layer 20.
Example 1
(20) A chemically reinforced glass substrate (N-10 glass substrate manufactured by HOYA Corporation) having a smooth surface was washed and a non-magnetic substrate 10 was prepared. The washed non-magnetic substrate 10 was introduced into a sputtering apparatus. A CuSi heat sink layer 20 having a thickness of 50 nm was formed under Ar gas pressure of 0.67 Pa according to a DC magnetron sputtering method which used a CuSi target.
(21) Subsequently, a two-layer seed layer 30 including a Ta layer and a MgO layer was formed. Specifically, a Ta layer having a thickness of 10 nm was formed under Ar gas pressure of 0.67 Pa according to a DC magnetron sputtering method which used a Ta target. Subsequently, the stacked structure having the Ta layer formed thereon was heated to 250° C., and a MgO layer having a thickness of 5 nm was formed under Ar gas pressure of 0.06 Pa according to a RF sputtering method which used a MgO target to obtain a seed layer 30.
(22) Subsequently, the stacked structure having the seed layer 30 formed thereon was heated to 500° C., and a lower magnetic recording layer 41 formed from Fe.sub.50Pt.sub.50—C was formed using a 80 vol % (Fe.sub.50Pt.sub.50)-20 vol % C target in which Fe.sub.50Pt.sub.50 and C were mixed. Subsequently, an upper magnetic recording layer 42 formed from Fe.sub.50Pt.sub.50—SiO.sub.2 was formed using a 80 vol % (Fe.sub.50Pt.sub.50)-20 vol % SiO.sub.2 target in which Fe.sub.50Pt.sub.50 and SiO.sub.2 were mixed to obtain a magnetic recording layer. Here, the thicknesses of the lower magnetic recording layer 41 and the upper magnetic recording layer 42 were changed within the range of 2 nm and 8 nm.
(23) Subsequently, a carbon protective layer 50 having a thickness of 2 nm was formed in an Ar gas atmosphere according to a DC magnetron sputtering method which used a carbon target. After the protective layer 50 was formed, the stacked structure was taken out of the sputtering apparatus.
(24) Finally, the stacked structure was coated with perfluoropolyether using a dip coating method to form a liquid lubricant layer having a thickness of 2 nm whereby a magnetic recording medium was obtained.
Example 2
(25) The same processes as Example 1 were repeatedly performed to obtain a magnetic recording medium except that the upper magnetic recording layer 42 formed from Fe.sub.50Pt.sub.50—TiO.sub.2 was formed using a 75 vol % (Fe.sub.50Pt.sub.50)-25 vol % TiO.sub.2 target in which Fe.sub.50Pt.sub.50 and TiO.sub.2 were mixed. In this example, the thicknesses of the lower magnetic recording layer 41 and the upper magnetic recording layer 42 were also changed within the range of 2 nm and 8 nm.
Comparative Example 1
(26) The same processes as Example 1 were repeatedly performed to obtain a magnetic recording medium having a magnetic recording layer having a single-layer structure except that the upper magnetic recording layer 42 (the Fe.sub.50Pt.sub.50—SiO.sub.2 layer or the Fe.sub.50Pt.sub.50—TiO.sub.2 layer) was not formed and the thickness of the lower magnetic recording layer 41 (the Fe.sub.50Pt.sub.50—C layer) was changed in the range of 2 nm and 12 nm.
Comparative Example 2
(27) The same processes as Example 1 were repeatedly performed to obtain a magnetic recording medium having a magnetic recording layer having a single-layer structure except that the lower magnetic recording layer 41 (the Fe.sub.50Pt.sub.50—C layer) was not formed and the thickness of the upper magnetic recording layer 42 (the Fe.sub.50Pt.sub.50—SiO.sub.2 layer) was changed in the range of 2 nm and 12 nm.
Comparative Example 3
(28) The same processes as Example 2 were repeatedly performed to obtain a magnetic recording medium having a magnetic recording layer having a single-layer structure except that the lower magnetic recording layer 41 (the Fe.sub.50Pt.sub.50—C layer) was not formed and the thickness of the upper magnetic recording layer 42 (the Fe.sub.50Pt.sub.50—TiO.sub.2 layer) was changed in the range of 2 nm and 12 nm.
(29) (Evaluation)
(30) The magnetic recording media were evaluated by measuring the signal-to-noise ratio (SNR) properties of read-write signals using a commercial spin stand having a heat-assisted magnetic recording head including a laser that generates light having a wavelength of 785 nm, an optical waveguide, and a scatterer for generating near-field light.
(31) Specifically, at a position of the radius R=19 mm of the magnetic recording medium rotating at 5400 rpm, a head magnetic field current was fixed and signals were recorded at 1000 kFCI using a laser output where the largest SNR was taken, and the signal output and the noise output were measured. The SNR value (dB) was calculated from the read-out signal output and the noise output based on the following equation.
SNR (dB)=10×log [(signal output)/(noise output)]
(32) The magnetic recording media were judged such that magnetic recording media having the SNR of 12 dB or higher were “Good,” magnetic recording media having the SNR of 10 dB or higher and lower than 12 dB were “Allowable,” and magnetic recording media having the SNR of lower than 10 dB were “Poor”. The structures of the magnetic recording media, the SNR values, and the judgment results are illustrated in Table 1 (when the upper magnetic recording layer 42 was formed from Fe.sub.50Pt.sub.50—SiO.sub.2) and Table 2 (when the upper magnetic recording layer 42 was formed from Fe.sub.50Pt.sub.50—TiO.sub.2).
(33) TABLE-US-00001 TABLE 1 Structure of Magnetic Recording Layers and Evaluation of Magnetic Recording Media (Upper Magnetic Recording Layer: Fe.sub.50Pt.sub.50—SiO.sub.2) Thickness (nm) of Thickness (nm) of Lower Magnetic Upper Magnetic Recording Layer Recording Layer SNR Examples (Fe.sub.50Pt.sub.50—C) (Fe.sub.50Pt.sub.50—SiO.sub.2) (dB) Judgment Example 1 2 2 10.8 Allowable 4 2 12.2 Good 6 2 12.3 Good 8 2 11.1 Allowable 2 4 11.1 Allowable 4 4 12.5 Good 6 4 12.4 Good 8 4 11.6 Allowable 2 6 10.6 Allowable 4 6 12.0 Good 6 6 11.4 Allowable 8 6 10.9 Allowable 2 8 10.4 Allowable 4 8 11.0 Allowable 6 8 10.7 Allowable 8 8 10.4 Allowable Comparative 2 Absent 6.2 Poor Example 1 4 Absent 7.2 Poor 6 Absent 8.1 Poor 8 Absent 9.1 Poor 10 Absent 5.1 Poor 12 Absent 2.5 Poor Comparative Absent 2 4.0 Poor Example 2 Absent 4 6.6 Poor Absent 6 7.6 Poor Absent 8 7.2 Poor Absent 10 4.5 Poor Absent 12 2.2 Poor
(34) TABLE-US-00002 TABLE 2 Structure of Magnetic Recording Layers and Evaluation of Magnetic Recording Media (Upper Magnetic Recording Layer: Fe.sub.50Pt.sub.50—TiO.sub.2) Thickness (nm) of Thickness (nm) of Lower Magnetic Upper Magnetic Recording Layer Recording Layer SNR Examples (Fe.sub.50Pt.sub.50—C) (Fe.sub.50Pt.sub.50—TiO.sub.2) (dB) Judgment Example 2 2 2 10.5 Allowable 4 2 12.0 Good 6 2 12.1 Good 8 2 11.0 Allowable 2 4 11.1 Allowable 4 4 12.4 Good 6 4 12.2 Good 8 4 11.4 Allowable 2 6 10.7 Allowable 4 6 12.2 Good 6 6 12.4 Good 8 6 11.9 Allowable 2 8 11.4 Allowable 4 8 12.2 Good 6 8 11.6 Allowable 8 8 10.8 Allowable Comparative 2 Absent 6.2 Poor Example 1 4 Absent 7.2 Poor 6 Absent 8.1 Poor 8 Absent 9.1 Poor 10 Absent 5.1 Poor 12 Absent 2.5 Poor Comparative Absent 2 3.2 Poor Example 3 Absent 4 5.7 Poor Absent 6 6.2 Poor Absent 8 6.0 Poor Absent 10 5.2 Poor Absent 12 2.1 Poor
(35) As is obvious from Table 1 and Table 2, the magnetic recording medium of Example 1 including the magnetic recording layer 40 obtained by stacking the Fe.sub.50Pt.sub.50—C lower magnetic recording layer 41 and the Fe.sub.50Pt.sub.50—SiO.sub.2 upper magnetic recording layer 42 and the magnetic recording medium of Example 2 including the magnetic recording layer 40 obtained by stacking the Fe.sub.50Pt.sub.50—C lower magnetic recording layer 41 and the Fe.sub.50Pt.sub.50—TiO.sub.2 upper magnetic recording layer 42 provided the SNR of 10 dB or higher and were judged to be “Good” or “Allowable”. In contrast, the magnetic recording medium of Comparative Example 1 including the magnetic recording layer having the single Fe.sub.50Pt.sub.50—C lower magnetic recording layer 41, the magnetic recording medium of Comparative Example 2 including the magnetic recording layer having the single Fe.sub.50Pt.sub.50—SiO.sub.2 upper magnetic recording layer 42, and the magnetic recording medium of Comparative Example 3 including the magnetic recording layer having the single Fe.sub.50Pt.sub.50—TiO.sub.2 upper magnetic recording layer 42 provided the SNR of lower than 10 dB and were judged to be “Poor”.