Direct-drive tilt mechanism for infant-care medical devices
09724259 · 2017-08-08
Inventors
Cpc classification
International classification
Abstract
A system and method for tilting an infant-supporting device is operable by two actuators that are disposed outside of a thermo-regulated and/or sterile area of the infant-supporting device.
Claims
1. A system for tilting an infant-supporting device having a thermo-regulated area, the system comprising: a tilt platform configured to be disposed below the infant-supporting device, wherein the tilt platform is configured to tilt about a tilt axis; a housing disposed below the tilt platform; a support member, the support member providing support to the tilt platform to maintain a rotational orientation of the tilt platform about the tilt axis, wherein the support member is held by the housing such that a position of the support member with respect to the housing is adjustable, wherein a rotational motion of the housing causes an adjustment of a vertical position of the support member, and wherein adjustment of the position of the support member with respect to the housing adjusts the rotational orientation of the tilt platform about the tilt axis; a first actuator disposed on a first side relative to the infant-supporting device, wherein the first actuator is operable to adjust the position of the support member with respect to the housing, thereby adjusting the rotational orientation of the tilt platform, and wherein the first actuator is disposed and actuated outside of the thermo-regulated area of the infant-supporting device; and a second actuator disposed on a second side relative to the infant-supporting device that is opposite from the first side, wherein the second actuator is operable to adjust the position of the support member with respect to the housing, thereby adjusting the rotational orientation of the tilt platform, and wherein the second actuator is disposed and actuated outside of the thermo-regulated area of the infant-supporting device.
2. The system of claim 1, wherein the tilt platform is configured to tilt within a first range of angles, and wherein the support member includes a lead screw that has a helix angle such that the tilt platform is self-locking within the first range of angles.
3. The system of claim 1, wherein the tilt platform is configured to tilt within a first range of angles, wherein the first range of angles is from negative 30 degrees to positive 30 degrees.
4. The system of claim 1, wherein the tilt axis is fixed in position relative to the tilt platform.
5. The system of claim 1, wherein the position of the support member with respect to the housing is adjusted without angular displacement of the support member.
6. A method for supporting an infant within a thermo-regulated area of an infant-supporting device using a tilt system having a tilt platform disposed below the infant-supporting device that tilts about a tilt axis, a first actuator, a second actuator, a housing disposed below the tilt platform, and a support member, the method comprising: holding the support member by the housing such that a position of the support member with respect to the housing is adjustable, wherein a rotational motion of the housing causes an adjustment of a vertical position of the support member, and wherein adjustment of the position of the support member with respect to the housing adjusts a rotational orientation of the tilt platform about the tilt axis; providing support to the tilt platform by the support member to maintain the rotational orientation of the tilt platform about the tilt axis; and receiving actuation through one or both of the first actuator disposed on a first side relative to the infant-supporting device or the second actuator disposed on a second side relative to the infant-supporting device, wherein actuation adjusts the position of the support member with respect to the housing, thereby adjusting the rotational orientation of the tilt platform, wherein actuation is received outside of the thermo-regulated area of the infant-supporting device, and wherein the second side is opposite from the first side.
7. The method of claim 6, wherein the tilt platform tilts within a first range of angles, and wherein the support member includes a lead screw that has a helix angle such that the tilt platform is self-locking within the first range of angles.
8. The method of claim 6, wherein the first range of angles is from negative 30 degrees to positive 30 degrees.
9. The method of claim 6, wherein the tilt axis is fixed in position relative to the tilt platform.
10. The method of claim 6, wherein the position of the support member with respect to the housing is adjusted without angular displacement of the support member.
11. A system configured for supporting an infant within a thermo-regulated area of an infant-supporting device, the system comprising: tilt means disposed below the infant-supporting device for tilting the infant-supporting device about a tilt axis; lifting means having a position with respect to a housing means that is disposed below the tilt means, wherein the position of the lifting means is adjustable, wherein a rotational motion of the housing means causes an adjustment of a vertical position of the lifting means, wherein adjustment of the position of the lifting means with respect to the housing means adjusts a rotational orientation of the tilt means about the tilt axis, and wherein the lifting means is configured to provide support to the tilt means to maintain the rotational orientation of the tilt means about the tilt axis; first actuator means disposed on a first side relative to the infant-supporting device for receiving actuation, wherein actuation of the first actuator means adjusts the position of the lifting means with respect to the housing means, thereby adjusting the rotational orientation of the tilt means, and wherein actuation of the first actuator means is received outside of the thermo-regulated area of the infant-supporting device; and second actuator means disposed on a second side relative to the infant-supporting device for receiving actuation, wherein actuation of the second actuator means adjusts the position of the lifting means with respect to the housing means, thereby adjusting the rotational orientation of the tilt means, wherein actuation of the second actuator means is received outside of the thermo-regulated area of the infant-supporting device, and wherein the second side is opposite from the first side.
12. The system of claim 11, wherein the tilt means is configured to tilt within a first range of angles, and wherein the lifting means includes a lead screw that has a helix angle such that the tilt means is self-locking within the first range of angles.
13. The system of claim 11, wherein the tilt means is configured to tilt within a first range of angles, wherein the first range of angles is from negative 30 degrees to positive 30 degrees.
14. The system of claim 11, wherein the tilt axis is fixed in position relative to the tilt means.
15. The system of claim 11, wherein the position of the lifting means with respect to the housing means is adjusted without angular displacement of the lifting means.
16. The system of claim 1, further comprising: a horizontally movable guide block configured to couple a distal end of the support member to the tilt platform; a clevis coupled proximate to the distal end of the support member; and a pivot pin configured to fit through the clevis, wherein the pivot pin is coupled to the horizontally movable guide block.
17. The method of claim 6, wherein the tilt system further comprises a horizontally movable guide block, a clevis coupled proximate to the distal end of the support member, and a pivot pin configured to fit through the clevis, wherein the pivot pin is coupled to the horizontally movable guide block, and wherein the method further comprises coupling, via the horizontally movable guide block, a distal end of the support member to the tilt platform.
18. The system of claim 11, further comprising: movable means for horizontally moving relative to the tilt means, wherein the movable means is configured to couple the tilt means to a distal end of lifting means; clevis means coupled proximate to the distal end of the lifting means; and pivot pin means for fitting through the clevis means, wherein the pivot pin means is coupled to the movable means.
19. The system of claim 16, further comprising a release actuator, wherein a movement of the release actuator facilitates decoupling of the pivot pin from the clevis.
20. The method of claim 17, wherein the tilt system further comprises a release actuator and wherein the method further comprises decoupling, via a movement of the release actuator, the pivot pin from the clevis.
21. The system of claim 18, further comprising release actuator means, wherein a movement of the release actuator means facilitates decoupling of the pivot pin means from the clevis means.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(7) As used herein, the singular form of “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise. As used herein, the statement that two or more parts or components are “coupled” shall mean that the parts are joined or operate together either directly or indirectly, i.e., through one or more intermediate parts or components, so long as a link occurs. As used herein, “directly coupled” means that two elements are directly in contact with each other. As used herein, “fixedly coupled” or “fixed” means that two components are coupled so as to move as one while maintaining a constant orientation relative to each other.
(8) As used herein, the word “unitary” means a component is created as a single piece or unit. That is, a component that includes pieces that are created separately and then coupled together as a unit is not a “unitary” component or body. As employed herein, the statement that two or more parts or components “engage” one another shall mean that the parts exert a force against one another either directly or through one or more intermediate parts or components. As employed herein, the term “number” shall mean one or an integer greater than one (i.e., a plurality).
(9) Directional phrases used herein, such as, for example and without limitation, top, bottom, left, right, upper, lower, front, back, and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
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(11) As illustrated in
(12) Referring to
(13) In some embodiments, first actuator 15 may be coupled through rod 5 to gearbox 6 such that actuation received by first actuator 15 is transferred and/or converted through rod 5 to motion within gearbox 6, and, subsequently, transferred and/or converted to motion of mounting plate 8 which is coupled to gearbox 6. Alternatively and/or simultaneously, second actuator 17 may be coupled through rod 7 to gearbox 6 such that actuation received by second actuator 17 is transferred and/or converted through rod 7 to motion within gearbox 6, and, subsequently, transferred and/or converted to motion of mounting plate 8 which is coupled to gearbox 6. Gearbox 6 may for example be a T type bevel gearbox. The couplings involving gearbox 6 may be mechanical couplings. In some embodiments, tilt system 10 may include two actuators that are coupled to the same rod. The motion of mounting plate 8 may be a rotational motion. Housing 9 may be coupled to gearbox 6 through mounting plate 8 such that rotational motion of mounting plate 8 may be transferred and/or converted to rotational motion of housing 9. Nut 11 may be affixed within and/or integrated with housing 9, such that motion of housing 9 is transferred and/or converted to an adjustment of a position, e.g. the longitudinal position, of support member 4 by virtue of matching threading between nut 11 and support member 4. In some embodiments, not depicted in
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(15) Combining
(16) Combining
(17) In some embodiments, tilt axis 6 may be located at or near one end of tilt platform 12. In such cases, support member 4 may be disposed at or near the opposite end of tilt platform 12, at a predetermined axial offset of about 300 mm, about 325 mm, about 350 mm, about 375 mm, about 400 mm, about 450 mm, and/or another suitable distance such that use of under-surface phototherapy is allowed, for example for a baby warmer.
(18) Referring to
(19) Referring to
(20) Referring to
(21) The maximum length of travel of support member 4 depends on the predetermined distance between the point of engagement of support member 4 with tilt platform 12 and tilt axis 16, as well as the desired range of tilt angles, and/or other considerations. The distance between the point of engagement of support member 4 with tilt platform 12 and tilt axis 16 may be about 160 mm, about 180 mm, about 190 mm, about 200 mm, about 220 mm, between about 170 mm and about 200 mm, between about 190 mm and about 210 mm, and/or other suitable distances for a centrally located tilt axis 16, or twice such a distance for embodiments in which tilt axis 16 is disposed on the opposite end of tilt platform 12 from support member 4. The maximum length of travel of support member 4 during use over the defined range of angles may be about 80 mm, about 90 mm, about 100 mm, about 120 mm, between about 80 mm and about 110 mm, between about 90 mm and about 130 mm, and/or another suitable range for the maximum length of travel of support member 4 for a centrally located tilt axis 16, or twice such a length for embodiments in which tilt axis 16 is disposed on the opposite end of tilt platform 12 from support member 4. The pitch of support member 4 may be about 5 mm, about 6 mm, about 7 mm, about 8 mm, and/or another suitable pitch for self-locking. The mean diameter of support member 4 may be about 12 mm, about 14 mm, about 15 mm, about 16 mm, about 18 mm, between about 12 mm and about 14 mm, and/or another suitable diameter. The coefficient of friction, which may also be referred to as p, of support member 4 may be about 0.08, about 0.1, about 0.12, about 0.14, and/or another suitable coefficient of friction. In a preferred embodiment, support member 4 may have a diameter of about 13 mm, a pitch of about 5 mm, a coefficient of friction of about 0.13, a maximum tilt of 12 degrees, and a length of travel of about 90 mm. A lower coefficient of friction, e.g. about 0.1, may be compensated for in various ways, including using a support member 4 having a pitch of about 4 mm to maintain self-locking. The maximum weight forcing down on support member 4 during normal operation of tilt system 10 may be about 10 lbs, about 15 lbs, about 20 lbs, about 25 lbs, about 30 lbs, between about 15 lbs and 25 lbs, and/or another suitable weight limit that includes the tilt platform, all or some of the infant-supporting device, one or more infants, and/or other objects/components. For ease of use, the maximum torque required for operating tilt system 10 through first actuator 15 or second actuator 17 may be about 0.1 Nm, about 0.2 Nm, about 0.3 Nm, about 0.4 Nm, about 0.5 Nm, and/or another suitable amount of torque for (manual) operation.
(22) In some embodiments, tilt system may be driven by a motor, for example controlled through control panel 21. In such cases, the maximum torque required for manual operation may not be a consideration in ease-of-use.
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(25) In certain embodiments, method 800 may be implemented using one or more processing devices (e.g., a digital processor, an analog processor, a digital circuit designed to process information, an analog circuit designed to process information, a state machine, and/or other mechanisms for electronically processing information). The one or more processing devices may include one or more devices executing some or all of the operations of method 800 in response to instructions stored electronically on an electronic storage medium. The one or more processing devices may include one or more devices configured through hardware, firmware, and/or software to be specifically designed for execution of one or more of the operations of method 800.
(26) At an operation 806, a support member is held by a housing such that a position of the support member with respect to the housing is adjustable, wherein adjustment of the position of the support member with respect to the housing adjusts a rotational orientation of the tilt platform about the tilt axis. In some embodiments, operation 806 is performed by a housing and nut the same as or similar to housing 9 and nut 11 (shown in
(27) At an operation 808, support to the tilt platform is providing by a support member to maintain the rotational orientation of the tilt platform about the tilt axis. In some embodiments, operation 808 is performed by a support member the same as or similar to support member 4 (shown in
(28) At an operation 810, actuation is received through one or both of the first actuator disposed on a first side relative to the infant-supporting device and/or the second actuator disposed on a second side relative to the infant-supporting device, wherein actuation adjusts the position of the support member with respect to the housing, thereby adjusting the rotational orientation of the tilt platform, wherein actuation is received outside of the thermo-regulated area of the infant-supporting device, and wherein the second side is opposite from the first side. In some embodiments, operation 810 is performed by a first actuator or a second actuator the same as or similar to first actuator 15 or second actuator 17 (shown in
(29) In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word “comprising” or “including” does not exclude the presence of elements or steps other than those listed in a claim. In a device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. In any device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain elements are recited in mutually different dependent claims does not indicate that these elements cannot be used in combination.
(30) Although the invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.