Rotary Parts For A Slurry Pump
20220268293 · 2022-08-25
Inventors
Cpc classification
F04D29/2288
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A rotary part being an impeller or expeller for a pump which can be rotated in a forward direction about a rotation axis X-X. The rotary part comprises a shroud having an outer peripheral edge portion and opposed first, and second faces, a plurality of expelling vanes projecting from one or more of the second faces of the shroud, each expelling vane having an inner side and an outer side which is at or near the outer peripheral edge portion of the shroud, the expelling vanes extending in a direction between the rotation axis X-X towards the outer peripheral edge portion of the shroud, each expelling vane further including a leading side facing in the forward direction and having an inner edge and an outer edge, a trailing side facing in a rearward direction and an up per side spaced from the outer face of the shroud. The leading side includes a forwardly inclined section which is inclined forwardly from a radial line Y-Y extending from the rotation axis X-X and which passes through the inner edge of the leading side.
Claims
1-20. (canceled)
21. An impeller for a pump which can be rotated in a forward direction about a rotation axis X-X; the impeller comprising: two shrouds, one being a front shroud, the other being a back shroud, pumping vanes extending between the shrouds, the front and back shrouds each having an outer peripheral edge portion and opposed inner and outer faces, a plurality of expelling vanes extending along the outer face of at least one of the front shroud and back shroud each expelling vane having an inner side and an outer side which is at or near the outer peripheral edge portion of the at least one of the front and back shroud, the expelling vanes extending in a direction between the rotation axis X-X towards the outer peripheral edge portion of the at least one of the front and back shroud, each expelling vane further having: a leading side facing in the forward direction and having an inner edge that is the innermost edge of the expelling vane and an outer edge that is an outermost edge of the expelling vane, a trailing side facing in a rearward direction, and an upper side spaced from the outer face of the at least one of the front and back shroud, characterised in that the leading side includes a forwardly inclined section which is inclined forwardly from a radial line Y-Y extending from the rotation axis X-X and which passes through the inner edge of the leading side, the forwardly inclined section extending from the inner edge towards the shroud outer peripheral edge portion of the at least one of the front and back shroud, and the forwardly inclined section having a profile which is linear.
22. The impeller according to claim 21, characterised in that the forwardly inclined section extends from the inner edge and terminates at the outer edge of the leading side.
23. The impeller according to claim 21, characterised in that the forwardly inclined section is inclined at an angle of up to 30° from the radial line Y-Y.
24. The impeller according to claim 21, characterised in that the forwardly inclined section is inclined at an angle of from 4° to 15° from the radial line Y-Y.
25. The impeller according to claim 21, characterised in that the forwardly inclined section is inclined at an angle of from 4° to 8° from the radial line Y-Y.
26. The impeller according to claim 21, characterised in that the forwardly inclined section is inclined at an angle of 4° from the radial line Y-Y.
27. The impeller according to claim 21, characterised in that the upper side has a main surface, the distance between the shroud outer face and the main surface being 0.1 to 0.3 D, where D is the diameter of the shroud.
28. The impeller according to claim 21, characterised in that the pumping vanes are backwardly sloped.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Notwithstanding any other forms which may fall within the scope of the method and apparatus as set forth in the Summary, specific embodiments of the method and apparatus will now be described, by way of example, and with reference to the accompanying drawings in which:
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
[0045] Referring in particular to
[0046] The pump 10 further comprises a pump inner liner 11 arranged within the outer casing 22 and which includes a main liner 12 and two side liners 14, 30. The side liner (or back liner) 14 is located nearer the rear end of the pump 10 (that is, nearest to the pedestal or base 112), and the other side liner (or front liner) 30 is located nearer the front end of the pump. The side liner 14 is sometimes referred to as the frame plate inner insert and the side liner 30 is sometimes referred to as the throatbrush. The main liner comprises two side openings therein.
[0047] As shown in
[0048] When the pump is assembled, the side openings in the main liner 12 are filled by or receive the two side liners 14, 30 to form a continuously-lined pumping chamber 42 disposed within the pump outer casing 22. A seal chamber housing 114 encloses the side liner (or back liner) 14 and is arranged to seal the space or chamber 118 between drive shaft 116 and the pedestal or base 112 to prevent leakage from the back area of the outer casing 22. The seal chamber housing takes the form of a circular disc section and an annular section with a central bore, and is known in one arrangement as a stuffing box 117. The stuffing box 117 is arranged adjacent to the side liner 14 and extends between the pedestal 112 and a shaft sleeve and packing that surrounds the shaft 116.
[0049] As shown in
[0050] As shown in particular in
[0051] The impeller 40 includes a hub 41 from which a plurality of circumferentially spaced pumping vanes 43 extend. An eye portion 47 extends forwardly from the hub 41 towards the passage 33 in the front liner 30. The impeller 40 further includes a front shroud 50 and a back shroud 51, the vanes 43 being disposed and extending therebetween and an impeller inlet 48. The hub 41 extends through a hole 17 in back liner 14.
[0052] The front shroud 50 includes an inner face 55, an outer face 54 and a peripheral edge portion 56. The back shroud 51 includes an inner face 53, an outer face 52 and a peripheral edge portion 57. The front shroud 50 includes an inlet 48, being the impeller inlet and the vanes 42 extend between the inner faces of the shrouds 50, 51. The shrouds are generally circular or disc-shaped when viewed in elevation; that is in the direction of rotation axis X-X.
[0053] As illustrated in
[0054]
[0055] The leading side 66 comprises a forwardly inclined section 68 which extends from the inner edge 62 of the expelling vanes 60 and 61. The forwardly inclined section 68 has a generally linear profile. In the embodiments of
[0056] Another form of pumping apparatus is partially illustrated in
[0057] To one side of the pump casing 22 is a centrifugal seal assembly 82 which includes a rotatable seal device or expeller 83. This is illustrated in
[0058] The expeller 83 includes a plurality of expelling vanes 89 on surface 81 of the main body 84 and which extend from the inner section 85 of the main body 84 and terminate at the outer peripheral edge 91 of the outer section or shroud 86. The expelling vanes 89 are spaced apart from one another in the circumferential direction. The expelling vanes are clearly illustrated in
[0059] The centrifugal seal assembly 82 is used in conjunction with a main seal apparatus 90 which may be in the form of packings, as shown, or lip seals or other types of seals.
[0060] One form of the expelling vanes is illustrated in
[0061] With reference in particular to
[0062] The leading side 166 comprises a forwardly inclined section 168 which extends from the inner edge 162 of the expelling vanes 89. The forwardly inclined section 168 has a generally linear profile. In the embodiment of
[0063] As shown in
[0064]
[0065] The leading side 66 comprises a forwardly inclined section 68 which extends from the inner edge 62 of the expelling vanes 61 and a trailing section 75. The forwardly inclined section 68 has a generally linear profile. The forwardly inclined section 68 has an inner end 77 which is at the inner edge 62 and an outer end 78.
[0066] In the embodiment of
[0067] The trailing section includes a curved section 76 in which the leading side 66 in this section curves rearwardly from the outer end 69 at the intermediate region 74 towards the outer peripheral edge portion 57.
[0068] The vanes 61 in
[0069] In the embodiment shown there are 8 vanes 61 on the back shroud 51. The forward angle of inclination of the forwardly inclined section 68 is about 15°. The vane width between the leading and trailing sides is about 0.03D where D is the outer diameter of the impeller shroud. The vanes have a height which is the distance from the shroud face to the upper side of about 0.01D. The radius of curvature of the curved section 76 is about 0.8D. The intermediate region 74 is about 0.9D.
[0070]
[0071] The leading side 66 comprises a forwardly inclined section 68 which extends from the inner edge 62 of the expelling vanes 61 and a rearwardly inclined section 75 which inclines rearwardly with respect to the forwardly inclined section 68. The forwardly inclined section 68 has a generally linear profile. The forwardly inclined section 68 has an inner end 77 at the inner edge 62 and an outer end 78. In this embodiment the forwardly inclined section 68 extends from the inner edge 62 and terminates at an outer end 78 which is remote from the inner edge 62 and which is spaced from the outer peripheral edge portion 57 of the shroud 51. In this embodiment, the trailing section 75 extends from the outer end 78 at an intermediate region 74 to the outer peripheral edge portion 57. The intermediate section 74 provides for a junction between the inclined section 68 and trailing section 75. As illustrated in
[0072] In this embodiment the trailing section 75 has a linear leading side which extends from the outer end 69 at the junction 74 to the outer peripheral edge portion 57 of the shroud.
[0073] As shown in
[0074] As shown, the projections are generally oblong in shape and include inner and outer sides, a top side and an end side. The surfaces of each of the sides are generally flat or planar. The projections have a height measured from the outer face 52 of the shroud 50 to the top side 99 of the projection, and the auxiliary vanes have a height measured from the outer face 52 of the shroud 50 to the main surface 71 of the upper side of the auxiliary vane. The projections have a length taken from the trailing side 67 of the auxiliary vane 60 with which the projection is associated to its end side 86. As shown, the length of the projection associated with the auxiliary vane is substantially the same. In the embodiment shown, the projections 95, 96 are spaced from one another and positioned at the trailing side 67 of the auxiliary vane 60 both closer to the outer edge 65 than the inner edge 63. In this embodiment the top side 94 of the projections is spaced inwardly from the main surface 71 of the upper side 69 of the auxiliary vane 60.
[0075] As can be seen the leading side in this embodiment is generally V-shaped although one arm of the V is longer than the other. Further as it is apparent from
[0076] The projections provide that the radial outflow on the shroud is disturbed or deflected and is thus reduced. There is a reduction on the strength of the vortex generated at the outer edge or tip of the vane relative to conventional expelling vanes. This leads to a reduction in the outflow velocity and reduces the wear rate at the tip of the vane.
[0077]
[0078] P is the angle of inclination of the forwardly inclined section.
[0079] R is the angle of inclination of the rearwardly extending section.
[0080] N is the distance from the leading side of the trailing section to the remote end of the projections.
[0081] M is the width of the projections.
[0082] F is the width of the vane.
[0083] G is the distance from the outer end to the central axis.
[0084] K is the distance from the inner side of the inner projection to the central axis.
[0085] L is the distance from the inner side of the outer projection to the central axis.
[0086] D is the diameter of the shroud.
[0087] H is the radius of curvature of the junction between the outer end of the leading side of the forwardly inclined section and the trailing section.
[0088] E is the distance from the inner edge of the leading side of the forwardly inclined section to the central axis.
[0089] J is the radius of curvature of the outer edge of the leading side of the vane.
TABLE-US-00001 P = 15° R = 6° N = 0.04 D M = 0.012 D F = 0.03 D K = 0.85 D/2 G = 0.75 D/2 L = 0.92 D/2
[0090] P may be in the range from 4° to 30°.
[0091] G may be in the range from 0.6 D/2 to 0.9 D/2.
[0092] R may be in the range from 3° to 10°.
[0093] The length of the forwardly inclined section to the length of the rearwardly inclined section may be from 1.33:1 to 3:1.
[0094] In the embodiment of impeller illustrated in
[0095] Experiments and trials have shown that the auxiliary or expelling vanes 60, 61 and 89 illustrated in
[0096] In the foregoing description of preferred embodiments, specific terminology has been resorted to for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as “top” and “bottom”, “front” and “rear”, “inner” and “outer”, “above”, “below”, “upper” and “lower” and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
[0097] The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as, an acknowledgement or admission or any form of suggestion that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
[0098] In this specification, the word “comprising” is to be understood in its “open” sense, that is, in the sense of “including”, and thus not limited to its “closed” sense, that is the sense of “consisting only of”. A corresponding meaning is to be attributed to the corresponding words “comprise”, “comprised” and “comprises” where they appear.
[0099] In addition, the foregoing describes only some embodiments of the invention(s), and alterations, modifications, additions and/or changes can be made thereto without departing from the scope and spirit of the disclosed embodiments, the embodiments being illustrative and not restrictive.
[0100] Furthermore, invention(s) have been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention(s). Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment.
[0101] The reference numerals in the following claims do not in any way limit the scope of the respective claims.
TABLE-US-00002 Table of Parts Pump apparatus 100 Pump 10 Pedestal 112 Outer casing 22 Side casing sections 23, 24 Inlet hole 28 Discharge outlet hole 29 Inner liner 11 Main liner 12 Side liners (front and back) 14, 30 Bolts 27 Pumping chamber 42 Seal chamber housing 114 Drive shaft 116 Stuffing box 117 Chamber 118 Impeller 40 Delivery section 32 Passage 33 Outer end 34 Inner end 35 Sidewall section 15 Inner face 37 Inner face 16 Lip 38 Hub 41 Pumping vanes 43 Eye portion 47 Impeller inlet 48 Front shroud 50 Back shroud 51 Outer peripheral edge portion 57 Inner face 55 Outer face 54 Inner face 53 Outer face 52 Auxiliary vanes 60 Auxiliary vanes 61 Inner side 63 Outer side 65 Leading side 66 Inner edge 62 Outer edge 64 Trailing side 67 Forwardly inclined section 68 Upper side 69 Main surface 71 Inclined surface 73 Intermediate region 74 Trailing section 75 Intermediate section 76 Drive shaft 80 Centrifugal seal assembly 82 Expeller 83 Main body 84 Surface 81 Surface 93 Inner section 85 Outer side 86 Outer peripheral edge portion 91 Seal chamber 87 Passageway 88 Expelling vanes 89 Main seal apparatus 90 Inner side 163 Outer side 165 Leading side 166 Inner edge 162 Outer edge 164 Trailing side 167 Upper side 169 Main surface 171 Inclined surface 173