FIXING DEVICE AND IMAGE FORMING APPARATUS PROVIDED WITH SAME
20220308510 · 2022-09-29
Inventors
Cpc classification
G03G2215/2038
PHYSICS
G03G2215/2032
PHYSICS
G03G15/205
PHYSICS
International classification
Abstract
A fixing device includes: a fixing belt; a facing member disposed on an inner side of the fixing belt; a pressure roller that presses against the fixing belt toward the facing member from outside to form a fixing nip area; a heat source; a non-passage area temperature measurer that measures a temperature of a sheet non-passage area; a pressure roller swinger that swings one end side of the pressure roller in a direction intersecting with a longitudinal direction of the fixing nip area; and a controller that performs meandering correction control for correcting a movement direction of the fixing belt by causing the pressure roller swinger to swing the pressure roller, and the controller has such a movement mode as to cause the pressure roller swinger to forcibly move the fixing belt in a direction away from the non-passage area temperature measurer while rotating the fixing belt.
Claims
1. A fixing device comprising: a rotatable endless fixing belt; a facing member disposed on an inner side of the fixing belt; a pressure roller that presses against the fixing belt toward the facing member from outside to form, between the fixing belt and the pressure roller, a fixing nip area for conveying a sheet formed with a toner image thereon; a heat source that heats the fixing belt; a non-passage area temperature measurer that measures a temperature of a sheet non-passage area which corresponds to an area where the sheet is not conveyed in the fixing nip area and is on one end side in a width direction of the fixing belt; a pressure roller swinger that swings one end side of the pressure roller in a direction intersecting with a longitudinal direction of the fixing nip area; and a controller that performs meandering correction control for correcting a movement direction of the fixing belt by causing the pressure roller swinger to swing the pressure roller, wherein the controller has such a movement mode as to cause the pressure roller swinger to forcibly move the fixing belt in a direction away from the non-passage area temperature measurer while rotating the fixing belt.
2. The fixing device according to claim 1, wherein the controller executes the movement mode during return operation from a sheet jam.
3. The fixing device according to claim 1, wherein the movement mode is executed while the fixing belt is rotated by a predetermined distance.
4. The fixing device according to claim 1, further comprising a belt edge detector that detects an edge on the other end side in the width direction of the fixing belt, wherein the controller controls the pressure roller swinger on the basis of a detection result of the belt edge detector.
5. The fixing device according to claim 4, wherein in a case where the belt edge detector detects the edge of the fixing belt when the controller starts rotating the fixing belt, the controller executes the movement mode for a predetermined time, and thereafter shifts to the meandering correction control.
6. The fixing device according to claim 1, wherein the controller causes the heat source to generate heat during execution of the movement mode, and in a case where the temperature of the sheet non-passage area measured by the non-passage area temperature measurer does not rise by a predetermined value or more for a predetermined time, the controller determines that sheet winding of a sheet onto the fixing belt has occurred.
7. The fixing device according to claim 1, further comprising a passage area temperature measurer that measures a temperature of a sheet passage area on the fixing belt, wherein the controller causes the heat source to generate heat during execution of the movement mode, and after a predetermined time elapses, the controller determines whether or not sheet winding of a sheet onto the fixing belt has occurred, on the basis of the temperature of the sheet non-passage area measured by the non-passage area temperature measurer and the temperature of the sheet passage area measured by the passage area temperature measurer.
8. The fixing device according to claim 6, wherein when the controller determines that the sheet winding has occurred, the controller stops the heat generation of the heat source and the rotation of the fixing belt.
9. An image forming apparatus comprising the fixing device according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0039] Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the following description, the same parts and the like are denoted by the same reference numerals, as well as names and functions thereof are the same. Therefore, detailed description of those parts and the like will be omitted.
Embodiment 1
[0040] —Overall Configuration of Image Forming Apparatus—
[0041]
[0042] The image forming apparatus 100 illustrated in
[0043] The image forming apparatus 100 includes the image reading device 10, and an image forming apparatus body 110, and the image forming apparatus body 110 is provided with an image former 101 and a sheet conveyance system 102.
[0044] The image former 101 includes an exposure device 1 (exposure unit), a developing device 2 (developing unit), the photoconductor drum 3, a photoconductor cleaning device 4, a charging device 5, a transfer device 6 (transfer unit), and the fixing device 200 (fixing unit). The sheet conveyance system 102 includes a paper feed tray 8 and a discharge tray 9.
[0045] On an upper portion of the image forming apparatus body 110, a document placement glass 11 and a document reading glass 12 are provided, and the image reading device 10 for reading an image of a document (not illustrated) is provided on a lower portion of the document placement glass 11 and the document reading glass 12. The document placement glass 11 is a document placement table on which a document is placed. A document feeder 13 is disposed on the upper side of the document placement glass 11 and the document reading glass 12. The document reading glass 12 is provided at such a position as to read a document conveyed by the document feeder 13. An image of the document read by the image reading device 10 is sent as image data to the image forming apparatus body 110, and an image formed on the basis of the image data in the image forming apparatus body 110 is formed (printed) on the sheet P.
[0046] In the image forming apparatus 100, in order to perform image formation (printing), a sheet P is supplied from the paper feed tray 8, and the sheet P is conveyed to resist rollers 15 by conveyance rollers 14a provided along a sheet conveyance path Q. Next, the sheet P is conveyed at a timing at which the sheet P is aligned with a toner image on a photoconductor drum 3, and the toner image on the photoconductor drum 3 is transferred onto the sheet P by the transfer device 6. After that, the fixing device 200 melts and fixes unfixed toner on the sheet P with heat, and the sheet is discharged on the discharge tray 9 through conveyance rollers 14b to 14b and discharge rollers 16, 16. In the image forming apparatus 100, in a case where image formation (printing) is performed on the back side of the sheet P as well as the front side of the sheet P, the sheet P is transported in the reverse direction from the discharge rollers 16, 16 to a reversing path Sr, the front side and the back side of the sheet P are reversed, and the sheet P is guided to the resist rollers 15 again. Similarly to the front side of the sheet P, the toner image is fixed to the back side of the sheet P, and the sheet P is discharged to the discharge tray 9. Thus, the image forming apparatus 100 completes a series of printing operation. The sheet P is conveyed along the sheet conveyance path Q with the center of the image forming apparatus body 110 as a reference (center reference) in the direction of the rotation axis of the photoconductor drum 3 (width direction X).
[0047] —Fixing Device—
[0048]
[0049] The fixing device 200 includes a fixing roller 21a, a heating roller 21b, a heat source 21c, a fixing belt 22, a pressure roller 23, a passage area temperature measurer 24, a non-passage area temperature measurer 25, a pressure roller swinger 60, and a controller 70. The controller 70 may be provided in the image forming apparatus 100. Hereinafter, each configuration of the fixing device 200 will be described in detail.
[0050] <Fixing Roller, Heating Roller and Heat Source>
[0051] The fixing roller 21a corresponds to a “facing member” described in the claim, and is disposed on the inner side of the fixing belt 22 (see
[0052] The heating roller 21b incorporates the heat source 21c (see
[0053] For example, the heat source 21c may be incorporated into the fixing roller 21a, since it is enough to heat the fixing belt 22.
[0054] <Fixing Belt>
[0055] The fixing belt 22 is an endless belt suspended rotatably on the fixing roller 21a and the heating roller 21b with the rotation axis direction as the W direction, and has a predetermined width along the W direction (see
[0056] A surface of the fixing belt 22 is defined by a sheet passage area α and a sheet non-passage area ß in the W direction (see
[0057] The sheet passage area a is an area where the sheet P can pass and abut on the fixing belt 22 by conveyance. Specifically, the sheet passage area α is an area corresponding to an area where the sheet P is conveyed in a fixing nip area N described below, and is set to be large enough in the W direction to allow the largest sheet that can pass to pass in the direction along a long side thereof (the so-called vertical feed direction). For example, in a case where the largest sheet that can pass is an A3-size sheet, the width of the sheet passage area a is set equal to or slightly larger than a short side of the A3-size sheet (297 mm) in the W direction.
[0058] The width of the smallest sheet passage area γ within the sheet passage area a is set equal to or slightly smaller than a short side of the smallest sheet (e.g., B6 size) that can pass.
[0059] The sheet non-passage area ß is an area corresponding to an area where the sheet P is not conveyed in the fixing nip area N described below, and is an area on the +W direction end side of the fixing belt 22 (area on the +W direction side of the sheet passage area α) (see
[0060] <Pressure Roller>
[0061] The pressure roller 23 presses against the fixing roller 21a from the outside of the fixing belt 22 to form, between the fixing belt 22 and the pressure roller 23, the fixing nip area N for conveying the sheet P formed with a toner image thereon. A rotating shaft 231 is supported by a pair of front and rear pressure frames 30 (30a, 30b) via bearings 232 (see
[0062] <Passage Area Temperature Measurer>
[0063] The passage area temperature measurer 24 measures the temperature Ta of the sheet passage area α and is provided at a predetermined distance from the fixing belt 22 (see
[0064] <Non-Passage Area Temperature Measurer>
[0065] The non-passage area temperature measurer 25 measures the temperature Tß of the sheet non-passage area ß on the fixing belt 22, and has a tip provided in contact with the sheet non-passage area ß (see
[0066] <Pressure Roller Swinger>
[0067]
[0068] The pressure roller swinger 60 swings one end side (−X direction end side) of the pressure roller 23 in the direction intersecting with the longitudinal direction of the fixing nip area N (which is along the W direction in this embodiment). In this embodiment, the pressure roller swinger 60 includes a pressure frames 30 (30a, 30b) and the cam shaft 40 (see
[0069] The pair of front and rear pressure frames 30 (the pressure frame 30a on the −X direction side and the pressure frame 30b on the +X direction side) each have a cam shaft receiving portion 31, a cam shaft retracting portion 32, a pressure roller receiving portion 33, a biasing member locking portion 34, a support shaft engaging portion 35, and the stopper 36 (see
[0070] The pressure frames 30a and 30b support the rotating shaft 231 protruding from the both ends 23a and 23b in the X direction of the pressure roller 23 toward the outside via the respective bearings 232, and are provided in a rotatable state with rotating support shafts 301 as rotating fulcrums (see
[0071] Each cam shaft receiving portion 31 is a portion that receives a second cam 42 of the cam shaft 40, which will be described later, during rotation of the cam shaft 40. The cam shaft receiving portion 31 is formed in a substantially U-shape with an opening in the −Y direction side/Z direction side and has a first abutting portion 311, a curved portion 312, and a second abutting portion 313 (see
[0072] Each cam shaft retracting portion 32 is a portion for retracting the second cam 42 during the rotation of the cam shaft 40. The cam shaft retracting portion 32 is connected to the cam shaft receiving portion 31 and an edge 302 on −Y direction side/Z direction side of the pressure frame 30, and has an opening width D2 that is set larger than the opening width D1 (see
[0073] Each pressure roller receiving portion 33 is a portion that abuts on the bearing 232 of the rotating shaft 231 of the pressure roller 23, and is recessed in the −Y direction side of the cam shaft receiving portion 31 at the edge 302 of the pressure frame 30 (see
[0074] Each stopper 36 is a portion of the cam shaft 40 that abuts on the first cam 41, and is disposed in predetermined positional relationship with the cam shaft receiving portion 31.
[0075] One of the biasing members 90 is locked to the biasing member locking portion 34 (see
[0076] The support shaft engaging portion 35 is a portion with which the rotating support shaft 301 is engaged, and is recessed into the edge 303 on the −Z direction side of the pressure frame 30 (see
[0077] The cam shaft 40 has a pair of the first cams 41 (41a, 41b), the second cams 42, and a shaft 43 connecting the first cams 41 and the second cams 42 (see
[0078] The first cams 41 are provided at ends of the cam shaft 40 (see
[0079] The first cam 41 is divided into an area S1 (pressing area) and an area S2 (separation movement area) in accordance with the behavior of the pressure roller 23 during the rotation of the cam shaft 40 (see
[0080] The area S1 is formed such that a distance from the cam shaft rotation center δ is a constant value Ls (see
[0081] The area S2 is formed such that the distance from the cam shaft rotation center δ gradually moves away from Ls to Le (see
[0082] The second cam 42 is an eccentric cam whose center ε is offset from the cam shaft rotation center δ by of, and is provided inside the first cam 41a (see
[0083] The second cam 42 moves inside the cam shaft receiving portion 31 or retracts to the cam shaft retracting portion 32 in accordance with the abutting position of the first cam 41 and the stopper 36.
[0084] Now, the relationship between the second cam 42 and the pressure roller 23 in the pressing direction according to the abutting position of the first cam 41 and the stopper 36 will be described.
[0085] As illustrated in
[0086] As illustrated in
[0087] As illustrated in
[0088] As illustrated in
[0089] <Controller>
[0090]
[0091] The controller 70 performs meandering correction control for correcting the movement direction of the fixing belt 22 by causing the pressure roller swinger 60 to swing the pressure roller 23, and has a processor 70a composed of a computer such as a CPU (Central Processing Unit), and a storage 70b including a non-volatile memory such as a ROM (Read Only Memory) and a volatile memory such as a RAM (Random Access Memory) (see
[0092] When a control program previously stored in the ROM of the storage section 70b is called by the processor 70a and loaded on the RAM of the storage 70b, control of the operation of the above various components is executed. For example, the heating operation of the heat source 21c is performed by the processor 70a in accordance with the control program on the basis of temperature information obtained from the non-passage area temperature measurer 25 and the passage area temperature measurer 24.
[0093] The meander correction control by the controller 70 is executed as follows. The processor 70a of the controller 70 rotationally drives the cam driving unit 79 to rotate the cam shaft 40 until the abutting position of the first cam 41 of the pressure roller swinger 60 and the stopper 36 becomes the position St, the position S or the position Sb as appropriate. The rotation of the cam shaft 40 causes the pressure roller 23 to swing with respect to the fixing belt 22. The direction of the force that the fixing belt 22 receives from the pressure roller 23 changes due to the swing of the pressure roller 23, so that the movement direction (leaning direction) of the fixing belt 22 against which the pressure roller 23 presses is corrected.
[0094] Specifically, in a case where the abutting position of the first cam 41 of the pressure roller swinger 60 and the stopper 36 is at the position St (see
[0095] In the fixing device 200, the sheet P that is sandwiched and conveyed between the pressure roller 23 and the fixing belt 22 is usually separated from the fixing belt 22 by a separation member 95 (see
[0096] First, the processor 70a of the controller 70 rotationally drives the cam driving unit 79, and rotates the cam shaft 40 until the abutting position of the first cam 41 and the stopper 36 becomes the position St. In a case where the abutting position of the first cam 41 and the stopper 36 is the position St, as described above, the pressure roller 23 presses against the fixing belt 22 so as to feed the fixing belt 22 in the F direction which is inclined toward the −X direction, and the fixing belt 22 is moved in the −W direction, namely, the direction away from the non-passage area temperature measurer 25. By such a movement mode, the sheet P on the fixing belt 22 is eliminated from the sheet non-passage area ß with the movement of the fixing belt 22 in the −W direction, and therefore the temperature of the non-passage area can be measured more reliably, and whether or not the sheet winding of the sheet onto the fixing belt has occurred can be determined with higher accuracy on the basis of the temperature in the non-passage area. After the execution of the above movement mode, the processor 70a of the controller 70 may rotationally drive the cam driving unit 79 to rotate the cam shaft 40 in the direction R1 until the abutting position of the first cam 41 and the stopper 36 becomes the position S, and the pressure roller 23 may be moved to the neutral position side with respect to the fixing belt 22.
[0097] In this embodiment, the controller 70 executes the above movement mode during return operation from a sheet jam. The “sheet jam” refers to a state in which the normal conveyance of a sheet is obstructed due to some effects (for example, the sheet P is caught by other parts in a conveyance path) during the image forming operation of the image forming apparatus 100. In a case where a jam occurs, the image forming operation is interrupted, and an opportunity to remove the sheet P from the conveyance path is given to a user. The “return operation from a sheet jam” refers to transition from a state in which the image forming operation is interrupted by a jam to a normal image forming operation. The controller 70 executes the movement mode during the return operation from the sheet jam, so that even in a case where the sheet P is not suitably removed from the fixing belt 22 by the user after the sheet jam occurs, the sheet P remaining on the fixing belt 22 can be moved in the direction away from the non-passage area to measure the temperature of the sheet non-passage area ß.
[0098] In this embodiment, the above movement mode is executed while the fixing belt 22 is rotated by a predetermined distance, for example, while the fixing belt 22 is rotated for one rotation. Consequently, it is possible to eliminate the sheet P from the sheet non-passage area ß with high accuracy.
[0099] In this embodiment, the controller 70 determines whether or not sheet winding of the sheet P onto the fixing belt 22 occurs. In this embodiment, the controller 70 causes the heat source 21c to generate heat during the execution of the movement mode, and after a predetermined time elapses, the controller 70 determines whether or not the sheet winding of the sheet P onto the fixing belt 22 occurs, on the basis of the temperature of the sheet non-passage area ß measured by the non-passage area temperature measurer 25 and the temperature of the sheet passage area a measured by the passage area temperature measurer 24. The determination as to whether or not the sheet winding occurs is performed in the following procedure.
[0100] First, the processor 70a of the controller 70 starts execution of the movement mode as described above. Next, the processor 70a causes the heat source 21c to generate heat. The processor 70a acquires information on the temperature Ta of the sheet passage area α from the passage area temperature measurer 24, and also acquires information on the temperature Tß of the sheet non-passage area ß from the non-passage area temperature measurer 25. At this time, as illustrated in
[0101] Therefore, in a case where the difference between the temperature Tα and the temperature Tß is less than a predetermined value, the processor 70a determines that the sheet winding of the sheet P onto the fixing belt 22 does not occur. In a case where the difference between the temperature Tα and the temperature Tß is equal to or greater than the predetermined value, the processor 70a determines that the sheet winding of the sheet P onto the fixing belt 22 occurs. The above procedure makes it possible to determine whether or not the sheet winding of the sheet P onto the fixing belt 22 occurs.
[0102] In this embodiment, when the controller 70 determines that the sheet winding has occurred, the controller 70 stops the heat generation of the heat source 21c and the rotation of the fixing belt 22. Consequently, the fixing belt 22 is prevented from continuing to be heated beyond the target temperature (fixing temperature) by the heat source 21c, resulting in the effect of avoiding a failure of the fixing device caused by overheating of the fixing belt 22.
Embodiment 2
[0103] In Embodiment 2, a controller 70 causes a heat source 21c to generate heat during the execution of a movement mode, and in a case where the temperature of a sheet non-passage area ß measured by a non-passage area temperature measurer 25 does not rise by the predetermined value or more for a predetermined time, the controller 70 determines that sheet winding of a sheet P onto a fixing belt 22 occurs. The determination as to whether or not the sheet winding occurs in this embodiment is performed in the following procedure.
[0104] First, a processor 70a of the controller 70 starts execution of a movement mode as described in Embodiment 1. Next, the processor 70a acquires information on the temperature Tß of the sheet non-passage area ß from the non-passage area temperature measurer 25, and stores the information in the storage 70b. Then, the processor 70a causes the heat source 21c to generate heat. The processor 70a acquires information on the temperature Tß of the sheet non-passage area ß from the non-passage area temperature measurer 25 again, and compares this information on the temperature Tß with the temperature information stored in the storage 70b. At this time, as illustrated in
Embodiment 3
[0105]
[0106] A fixing device 200 in Embodiment 3 further has the belt edge detector 50 in addition to the fixing device 200 in the above Embodiment 1.
[0107] —Belt Edge Detector—
[0108] The belt edge detector 50 has a belt contact portion 51 and a detection sensor 52 (see
[0109] The belt contact portion 51 has a blocking arm 510, a support shaft 511, and a contact claw 512 (see
[0110] The blocking arm 510 is a portion that blocks light reception of the detection sensor 52 in contact with the detection sensor 52, which will be described later, and is extended from a support shaft 511 in the −W direction in the form of an arm.
[0111] The support shaft 511 is a portion that serves as a rotation support shaft of the belt contact portion 51, and is attached to a housing (not illustrated) of the fixing device 200.
[0112] The contact claw 512 is a portion that contacts the end edge 22a of the fixing belt 22 at the predetermined contact position, and is extended in the −Z direction from the support shaft 511.
[0113] The weight balance of the blocking arm 510 and the contact claw 512 is set such that the blocking arm 510 blocks the light reception of the detection sensor 52 in a state in which the belt contact portion 51 is separated from the fixing belt 22, namely, in a no-load state.
[0114] The detection sensor 52 is, for example, a transmissive photointerrupter, and is a sensor that determines the presence or absence of the blocking arm 510 by detecting the blocking of light emitted from a light emitter by a light receiver. The edge 22a is detected by the belt edge detector 50 on the basis of signal output of the detection sensor 52. The detection sensor 52 is fixed to a fixing frame (not illustrated) by a locking portion 521.
[0115] The edge 22a of the fixing belt 22 is detected by the belt edge detector 50 as follows.
[0116] When the edge 22a of the fixing belt 22 does not reach the predetermined contact position in the −W direction, the edge 22a and the contact claw 512 are separated from each other (see
[0117] On the other hand, when the edge 22a of the fixing belt 22 reaches the predetermined contact position in the −W direction, the edge 22a is in contact with the contact claw 512. The further displacement of the fixing belt 22 in the −W direction causes the contact claw 512 to move in the −W direction, and causes the belt edge detector 50 to rotate in the R3 direction (see
[0118] A controller 70 in embodiment 3 controls a pressure roller swinger 60 on the basis of the detection result of the belt edge detector 50. For example, in a case where the belt edge detector 50 detects the edge 22a of the fixing belt 22, a processor 70a of the controller 70 rotationally drives a cam driving unit 79 to rotate a cam shaft 40 in the R1 direction of
[0119] In embodiment 3, in a case where the belt edge detector 50 detects the edge of the fixing belt 22 when the controller 70 starts rotating the fixing belt 22, the controller 70 executes the aforementioned movement mode for a predetermined time, and thereafter shifts to the aforementioned meandering correction control. Herein, the predetermined time can be, for example, a rotation time of about one to several rotations of the fixing belt 22. Consequently, it is possible to reliably move the sheet P on the fixing belt 22 in the direction away from the sheet non-passage area ß.
[0120] In Embodiment 3, the execution time of the movement mode in a case where the belt edge detector 50 does not detect the edge of the fixing belt 22 is set to be longer than the execution time of the movement mode in a case where the belt edge detector 50 detects the edge of the fixing belt 22. Consequently, it is possible to avoid an overload to the fixing belt 22 and the belt edge detector 50.
[0121] The above embodiments are illustrative in all respects and are not intended to be the basis for a limiting interpretation. Therefore, the technical scope of the present invention is not interpreted solely by the embodiments described above, but is defined based on the claims. Furthermore, any changes and modifications within the meaning and range equivalent to the claims fall within the scope of the invention.