Aqueous proteolytic enzyme-containing formulation for the cleaning of hard surfaces

Abstract

An aqueous formulation includes a) one or more proteolytic enzymes, b) one or more anionic surfactants, c) one or more non-ionic surfactants, d) one or more corrosion inhibitors, e) one or more multivalent aliphatic alcohols, f) one or more complexing agents, and g) one or more of para-hydroxybenzoic acid and esters thereof. The pH value of the formulation is in the range of from 9. to 12.5. The formulation is used in the mechanical cleaning of hard surfaces, in particular of medical instruments, and is preferably silicate free.

Claims

1. Aqueous formulation which comprises: a)—One or more proteolytic enzymes, wherein the total quantity of the component a), relative to the weight of the formulation, amounts to from 0.03 to 1.0% by weight, b)—One or more anionic surfactants, wherein the total quantity of the component b), relative to the weight of the formulation, amounts to from 0.5 to 15% by weight, c)—One or more non-ionic surfactants, wherein the total quantity of the component c), relative to the weight of the formulation, amounts to from 0.1 to 12% by weight, d)—One or more corrosion inhibitors, wherein the total quantity of the component d), relative to the weight of the formulation, amounts to from 0.050 to 1.0% by weight, e)—One or more multivalent aliphatic alcohols, wherein the total quantity of the component e), relative to the weight of the formulation, amounts to from 5.0 to 60% by weight, f)—One or more complexing agents, wherein the total quantity of the component f), relative to the weight of the formulation, amounts to from 0.1 to 15% by weight, and g)—one or more of para-hydroxybenzoic acid and the esters thereof, wherein the total quantity of the component g), relative to the weight of the formulation, amounts to from 0.05 to 3.0% by weight, wherein the pH value of said aqueous formulation is in the range of from 9.5 to 12.5.

2. Formulation according to claim 1, wherein the proteolytic enzyme is selected from the group consisting of Properase, Savinase and Esperase.

3. Formulation according to claim 1, wherein the component a) is present in a quantity of from 0.05 to 0.6% by weight, relative to the weight of the formulation.

4. Formulation according to claim 1, wherein the component b) is present in a quantity of from 1.0 to 12% by weight, relative to the weight of the formulation.

5. Formulation according to claim 1, wherein the component c) is present in a quantity of from 0.2 to 9.0% by weight, relative to the weight of the formulation.

6. Formulation according to claim 1, wherein the component d) is present in a quantity of from 0.08 to 0.7% by weight, relative to the weight of the formulation.

7. Formulation according to claim 1, wherein the component e) is present in a quantity of from 10 to 60% by weight, relative to the weight of the formulation.

8. Formulation according to claim 1, wherein the component f) is present in a quantity of from 0.5 to 6% by weight, relative to the weight of the formulation.

9. Formulation according to claim 1, wherein the component g) is present in a quantity of from 0.1 to 2.0% by weight, relative to the weight of the formulation.

10. Aqueous formulation according to claim 1, which comprises: a)—From 0.05 to 0.6% by weight, relative to the weight of the formulation, of one or more proteolytic enzymes, selected from the group consisting of Properase, Savinase and Esperase; b)—From 1.0 to 12% by weight, relative to the weight of the formulation, of one or more anionic surfactants, selected from the group consisting of alkyl sulphates, alkyl sulphonates, aryl sulphates and aryl sulphonates; c)—From 0.2 to 9.0% by weight relative to the weight of the formulation of one or more non-ionic surfactants, selected from the group consisting of fatty alcohols alkoxylates and fatty alcohol glucosides, d)—From 0.08 to 0.7% by weight, relative to the weight of the formulation, of one or more corrosion inhibitors, selected from the group consisting of 1H-benzotriazole and N,N-bis(2-ethylhexyl)-1H-1,2,4-triazol-1-methanamine; e)—From 10 to 60% by weight, relative to the weight of the formulation, of one or more multivalent aliphatic alcohols selected from the group consisting of alkanetriols and alkanediols; f)—From 0.5 to 6% by weight, relative to the weight of the formulation, of one or more complexing agents selected the group consisting of from nitrilotriacetic acid salts, phosphonobutane tricarboxylic acids salts, methylglycinediacetic acid salts and ethylenediaminetetracetic acid salts, and g)—From 0.1 to 2.0% by weight, relative to the weight of the formulation, of one or more of para-hydroxybenzoic acid and the esters thereof selected from the group consisting of methyl, ethyl, propyl and butyl esters of para-hydroxybenzoic acid.

11. Formulation according to claim 1, wherein the quantity of water h) amounts to from 15 to 90% by weight.

12. Formulation according to claim 1, which it further comprises i) one or more dispersion agents.

13. Formulation according to claim 1, which it further comprises k) one or more univalent aliphatic alcohols.

14. Method for the mechanical cleaning of hard surfaces, comprising the step of cleaning said hard surface with an aqueous dilution of the formulation according to claim 1, said dilution being at a concentration in the range of from 0.5 to 20 ml/l.

15. Method according to claim 14, wherein the hard surface is a medical instrument.

16. Method according to claim 15, wherein said medical instrument is an endoscope.

Description

(1) The invention will be described in connection with the attached drawings, in which:

(2) FIG. 1 shows the successive steps a) to f) in a typical method;

(3) FIG. 2 shows the successive steps a) to f) (step c) not shown) in connection with another embodiment;

(4) FIGS. 3a and 3b show cleaning power in accordance with method B (TOSI method)—visual, and cleaning power in accordance with method B (TOSI method)—quantitative protein residue, respectively;

(5) FIGS. 4a and 4b show comparison of the cleaning power of various formulations at RT in accordance with method B-visual; and comparison of the cleaning power of various formulations at RT in accordance with method B-quantitative protein residue, respectively;

(6) FIG. 5 is a plot illustrating material durability in accordance with method A; and

(7) FIG. 6 is an image of the samples of each group.

(8) In the case of this first embodiment of the method according to the invention the rinsing c) can be a rinsing with water, and a (common) rinsing step c) and d) is then possibly sufficient. Alternatively, the rinsing c) can be carried out with a neutralization solution.

(9) An example of a typical method according to the invention of this sort is illustrated in FIG. 1, which shows the successive steps a) to f).

(10) In a second embodiment of the method according to the invention, which in particular is suitable in the case of thermolabile hard surfaces, the procedure is as follows: a) pre-rinsing with water at a maximum of 45° C. for a period of from 1 to 5 min, b) cleaning with an aqueous dilution of the formulation according to the invention (in a concentration in the range of from 1 to 10 ml/l, typically for example 5 ml/l) with the temperature rising to a maximum of 60° C. for a period of from 2 to 30 min in total, c) rinsing with water, d) chemothermal disinfection at a temperature rising to a maximum of 60° C. for a period of from 5 to 25 min in total, e) final rinsing with water, and f) drying.

(11) An example of a typical method of this sort is illustrated in FIG. 2, which shows the successive steps a) to f) (step c) not shown).

(12) The advantages of the present invention may be seen in particular in the following examples. Unless indicated otherwise, all the percentages refer to the weight.

EXAMPLES

(13) Method A

(14) Determination of the Corrosion Behaviour with Respect to Metals

(15) In the test, standard test sheets are used which are immersed up to 60% into the test solutions, so that an evaluation of the test bodies in the region of the immersion phase, the gas phase by way of the solution and in the boundary phase of the two becomes possible.

(16) Test Bodies of Copper, Brass and Aluminium

(17) Test Conditions

(18) The following conditions were set for the corrosion test (Table 1):

(19) TABLE-US-00001 TABLE 1 Parameters Standard Immersion depth of the test body 60% Temperature 60° C. Immersion time 24 hours Concentration of the test solution 0.5%

(20) Test Solution

(21) In each case the pH value of the test solution is measured and documented. The test solutions are poured into 400 ml beakers.

(22) Preparation of the Test Bodies

(23) The test bodies are wiped with a cellulose cloth. For cleaning purposes the test bodies are immersed in acetone/petroleum ether/petroleum ether in succession and are allowed to dry in the air in each case.

(24) Introduction of the Test Bodies

(25) The prepared test bodies are weighed on an analytical balance, provided with glass hooks and carefully immersed into the test solution as far as the 60% mark. The beakers are then covered with suitable foil and are stood for 24 hours in the water bath set to a temperature of 60° C.

(26) Removal of the Test Bodies

(27) After the removal of the beakers from the water bath the test bodies are removed from the test solution. The test bodies are carefully rinsed with VE water and then cleaned by immersion in acetone/petroleum ether/petroleum ether and are dried.

(28) Evaluation

(29) The dried test bodies are weighed again on the analytical balance. The weight difference and the reduction/increase can now be calculated in g/m.sup.2.

(30) The measurement uncertainty is ±0.1 g/m.sup.2.

(31) Method B

(32) Determination of the Cleaning Power by Means of TOSI-Test Bodies and Quantitative Determination of Protein According to Bradford

(33) The method is used to determine the cleaning power of cleaning solutions for the preparation of medical instruments (IDA=instrument disinfection agents). TOSIs (Test Object Surgical Instruments), the test contamination of which correlates with human blood, are used as the test bodies.

(34) The test can be carried out in the form of a static test in order to simulate the behaviour of the manual preparation of instruments, or in the form of a dynamic test in order to illustrate the cleaning power in the mechanical preparation.

(35) In this method the quantitative determination of the protein film remaining on the test body and the Roti-Nanoquant reagence follows the visual evaluation after the cleaning test. On the basis of the determination of the protein according to Bradford [M. Bradford, (1976) Anal. Biochem. 72:248 to 254. U. Niess, (2004) J Bacteriol. 186:3640 to 3648] the proteins are demonstrated in this case with the dye Coomassie Brilliant Blue G 250.

(36) The choice of the concentration of the cleaning solution, the quality of water used (demineralized, softened, tap water or the like), the duration of the cleaning test and the test temperature are selected in each case after the use of the product in practice.

(37) Materials, chemicals and appliances required magnetic stirrers, possibly with a water bath attached thermostat beakers, high shape, 250 ml and 100 ml magnetic stirrer rod weighting rings umbilical cord clamps apparatus for the suspension of the umbilical cord clamp Eppendorf pipette P5000 and P1000 with corresponding pipette tips pH meter test tube 15 ml with cover shaker tweezers 400 ml beaker with softened water digital camera TOSI test bodies (Order No. 8302, BAG Health Care, Lich, Germany) alarm clock glass beads disposable cuvettes cuvette paddles (for thorough mixing) disposable pipettes NaOH solution, 0.5 mol/1 HCl solution, 0.5 mol/1 buffer pH 7.00 (Merck) albumine serum fraction V (Serva) Roti-Nanoquant (Roth) photometer (590 nm and 450 nm)

(38) A 20% solution is produced in softened water from the Roti-Nanoquant solution. This dilution is capable of being kept for a week in a refrigerator.

(39) Performance of the Cleaning Tests

(40) a) Static Cleaning Test

(41) The beakers (100 ml, high shape) are filled without foam with approximately 100 ml of the test solution to be tested. The TOSI test bodies are placed in the solution with a pair of tweezers with the test dirt layer at the top. After the end of the test period the TOSI test bodies are removed from the solution with the tweezers and are rinsed by immersion and turning in VE water. The TOSI test bodies are then dried standing upright in the air.

(42) After that, an optical evaluation of the TOSI test bodies is carried out according to groups and where appropriate sub-groups as compared with the comparison TOSI test bodies previously set (standard). The TOSI test bodies are photographed with a digital camera for documentation. The pictures are later copied into the evaluation sheets. Each TOSI test body can now be evaluated analytically with the Bradford method.

(43) b) Dynamic Cleaning Test

(44) The beakers (250 ml, high shape) are filled with 200 ml of the cleaning solution to be tested, provided with a magnetic stirrer rod. When a water bath is used the beakers are weighted with a lead ring. After that, they are placed on the stirrer (usually step 3) at room temperature or on the stirrer into the water bath set to the test temperature.

(45) At the beginning of the test the TOSI test bodies are removed from the packaging and from the plastics material holding means, placed in a suitable holding means (for example an umbilical cord clamp) and are suspended centrally in the beaker with the cleaning solution. After the end of the test period the TOSI test bodies are removed from the solution with the tweezers and are rinsed by immersion and turning in VE water. The TOSI test bodies are then dried standing upright in the air.

(46) After that, an optical evaluation of the TOSI test bodies is carried out according to groups and/or sub-groups as compared with the relevant standard TOSI test bodies defined before the start of the test. The TOSI test bodies are photographed with a digital camera for documentation. The pictures are later copied into the evaluation sheets. Each TOSI test body can be evaluated analytically after that with the Bradford method.

(47) Setting the Cleaning Standard Series for the Qualitative Evaluation

(48) A cleaning standard series was set up for the reproducible visual evaluation of the TOSI test bodies. To this end, cleaned test bodies were divided into groups and sub-groups.

(49) A cleaning series with different removal times of the TOSI test bodies was carried out with a 0.5% solution of a commercially available alkaline enzymatic cleaner: The removal times were after 10 s, 20 s, 30 s, 40 s, 50 s, 60 s, 70 s, 80 s, 90 s, 100 s, 110 s, 120 s, 240 s, 270 s, 330 s, 360 s and 600 s.

(50) A plurality of sub-groups were formed for the clear reproducibility of the appearance (see Table 2 and FIG. 6).

(51) TABLE-US-00002 TABLE 2 Group Sub-group A (no residues)  0 B (few residues) 1-4 C (almost complete range with residues) 5-8 D (complete range with residues, slightly yellow)  9-12 E (almost complete residues, entire covering) 13-16 F (test body with the test contamination not cleaned) 17

(52) The cleaning standard series allows a very good qualitative evaluation—which thus always turns out to be the same, irrespective of the assessing person, and is therefore readily capable of being compared—from the subjective assessment. The sample of each group are shown on the photography according to FIG. 6.

(53) Quantitative Determination of Protein with Roti-Nanoquant According to Bradford

(54) 5 ml of 0.5 M NaOH solution with approximately from 10 to 15 glass beads are introduced in each case into a 15 ml test tube, the closed test tubes are kept in a water bath at a temperature of approximately 55° C., one TOSI test body is introduced in each case into a test tube and is vigorously shaken with the shaker until all the residues are dissolved.

(55) 5 ml of 0.5 M HCl solution are introduced into the respective test tubes with the 0.5 M NaOH solution, the TOSI test body and the glass beads, and the TOSI test body is rinsed with the 5 ml of 0.5 M HCl solution; the test body is then removed from the test tube and is disposed of.

(56) The solution from the test tube is set to pH 7.0±0.1 by the addition of 5 ml of buffer solution of pH 7.0. For the blank value, 5 ml of 0.5 M NaOH solution, 5 ml of 0.5 M HCl solution and 5 ml of buffer solution of pH 7.0 are mixed in a 30 ml glass and are set to the pH value of 7.0±0.1.

(57) Then, 400 μl of the solution set (or of the blank value) and 1600 μl of the 20% Roti-Nanoquant solution are introduced into a cuvette and are mixed. After a 5 min reaction time the samples are measured photometrically. To this end, a zero equalization is first carried out with water at 590 nm, and then the blank value and the sample are likewise measured at 590 nm. After that, the zero equalization is carried out at 450 nm and the measurements are carried out.

(58) Evaluation:

(59) Protein μg/ml=(E.sub.sample590 nm/E.sub.sample450 nm−E.sub.blank value590 nm/E.sub.blank value 450 nm)/increase of the lines

(60) Calibration of the Quantification of Protein

(61) In order to set a calibration line various BSA concentrations are used (BSA: bovine serum albumin). To this end, a stock solution is set with a concentration of 400 μg/ml of BSA in VE water. Solutions with a concentration of 10 μg/ml and 100 μg/ml are produced from this. The dilution series is produced from these two solutions (see Table 3).

(62) TABLE-US-00003 TABLE 3 BSA μl of demineralized [μg/ml] μl from BSA dilution water 0 — 400 1 40 μl from 10 μg/ml 360 2.5 100 μl from 10 μg/ml 300 5 200 μl from 10 μg/ml 200 10 40 μl from 100 μg/ml 360 25 100 μl from 100 μg/ml 300 50 200 μl from 100 μg/ml 200 75 300 μl from 100 μg/ml 100 100 200 μl from 400 μg/ml 600

(63) The preparation of the calibration solutions is carried out in a cuvette. To this end, 400 al of the corresponding BSA concentration solution (see Table 3) is mixed with 1600 al of the 20% Roti-Nanoquant solution and is intermixed by a cuvette paddle.

(64) After a 5 min reaction period in the cuvette a zero equalization with water is first carried out at 590 nm on a photometer and the calibration solutions are then measured. The calibration solutions and also the zero equalization with water are likewise measured at the wavelength 450 nm. The quotient of the two extinctions (590 nm/450 nm) is formed, and the degree of calibration is set with the quotient.

(65) Formulations

(66) Neodisher MediClean forte of the Chemische Fabrik Dr. Weigert GmbH & Co. KG (Hamburg, Federal Republic of Germany) is a silicate free, alkaline, enzyme containing cleaner.

(67) The constituents used in the formulations and the active contents thereof are listed below (Table 4).

(68) TABLE-US-00004 TABLE 4 Constituent Aktive content/% a esperase 8.0 L 9 b1 cumene sulphonic acid sodium salt 40 b2 sodium ethylhexyl sulphate 42 c1 fatty alcohol glucoside 75 c2 fatty alcohol ethoxylate butoxylate 100 c3 fatty alcohol propoxylate ethoxylate 100 d 1H-Benzotriazole 100 e1 propylene glycol (1,2-propanediol) 100 e2 glycerol (1,2,3-propanetriol) 85 f methylglycinediacetic acid trisodium salt 40 g1 para-hydroxybenzoic acid 100 g2 mixture of methylparaben, ethyl- 28 (dissolved in paraben, propylparaben, butylparaben phenoxyethanol) h purified water — i polyacrylic acid sodium salt 45 j1 triethanolamine 100 j2 aqueous potassium hydroxide solution 45 j3 ethanolamine 100 k ethanol, 1% yellowed with MEK 94

(69) The quantities of the constituents used in the individual formulations tested are listed below (Table 5).

(70) TABLE-US-00005 TABLE 5 Constituent A/% B/% C/% D/% a 2.0 2.0 2.0 2.0 b1 7.5 13.0 13.0 13.0 b2 — 2.5 2.5 2.5 c1 1.7 — 4.5 — c2 0.5 0.5 0.5 — c3 — 0.5 — 0.5 d 0.2 0.2 0.2 0.2 e1 20 18.0 18.0 18.0 e2 23 21.0 21.0 21.0 f 7.5 7.5 7.5 7.5 g1 0.5 — — — g2 — 0.8 0.8 0.8 h 27.1 30.5 25.45 29.95 i 1.0 1.0 1.0 1.0 j1 3.0 — 3.0 3.0 j2 1.0 — 0.55 0.55 j3 — 2.5 — — k 5.0 — — —

(71) Results I

(72) Formulation A and the commercially available cleaner Neodisher Mediclean Forte (alkaline, enzyme containing, silicate free) were investigated in accordance with method B (at 55° C.) and the results shown in FIG. 3a and FIG. 3b were obtained.

(73) FIG. 3a:

(74) Cleaning power in accordance with method B (TOSI method)—visual. The various formulations were investigated according to the recommended application concentrations of 0.5% after the exposure times indicated (5, 10, 15 min). The residual contamination shown on the TOSI test bodies was evaluated according to method B, visual evaluation with the aid of the standard panel. The investigations were carried out in the form of a dynamic test at the usual process temperature of 55° C. A commercially available alkaline cleaner (neodisher Mediclean forte, Chemische Fabrik Dr. Weigert GmbH & Co. KG) was taken jointly as a reference product.

(75) FIG. 3b:

(76) Cleaning power in accordance with method B (TOSI method)—quantitative protein residue. The various formulations were investigated according to the recommended application concentrations of 0.5% after the exposure time indicated (5 min). The residual contamination shown on the TOSI test bodies after the exposure time indicated is indicated in μg/ml. In this case a high residual contamination indicates a poor cleaning result and a low value a slight residual contamination. The investigations were carried out in the form of a dynamic test at the usual process temperature of 55° C. A commercially available alkaline cleaner (neodisher Mediclean forte, Chemische Fabrik Dr. Weigert GmbH & Co. KG) was taken jointly as a reference product.

(77) Results II

(78) Formulation A and commercially available cleaners (namely i) gigazyme (non-alkaline), ii) 3E-zyme (non-alkaline) and iii) neodisher Mediclean Forte (alkaline, enzyme containing, silicate free) were investigated in accordance with method B (at RT=room temperature). The results shown in FIG. 4a and FIG. 4b were obtained.

(79) FIG. 4a:

(80) Comparison of the cleaning power of various formulations at RT in accordance with method B—visual. The various formulations were investigated according to the recommended application concentrations after the exposure times indicated (5, 10, 15 min). The residual contamination shown on the TOSI test bodies was evaluated in accordance with method B, visual evaluation with the aid of the standard panel. The investigations were carried out in the form of a dynamic test at the usual process room temperature. The following commercially available formulations were used as reference products for the mechanical and manual cleaning of medical instruments in the recommended application concentration: (neodisher Mediclean forte, Chemische Fabrik Dr. Weigert GmbH & Co. KG: 0.5%; gigazyme, Schülke & Mayr GmbH: 1%; 3E-Zyme, Medisafe: 0.75%).

(81) FIG. 4b: Comparison of the cleaning power of various formulations at RT in accordance with method B—quantitative protein residue. The various formulations were investigated according to the recommended application concentrations after the exposure times indicated (5, 10, 15 min). The residual contamination shown on the TOSI test bodies after the exposure time indicated is indicated in μg/ml. In this case a high residual contamination indicates a poor cleaning result and a low value a slight residual contamination. The investigations were carried out in the form of a dynamic test at the usual process room temperature. The following commercially available formulations were used as reference products for the mechanical and manual cleaning of medical instruments in the recommended application concentration: (neodisher Mediclean forte, Chemische Fabrik Dr. Weigert GmbH & Co. KG: 0.5%; gigazyme, Schülke & Mayr GmbH: 1%; 3E-Zyme, Medisafe: 0.75%).

(82) These results show the advantages of the formulation according to the invention as compared with the three comparison formulations tested in the visual evaluation and in the quantitative determination of the protein residue.

(83) Results III

(84) Formulation A, the commercially available cleaner neodisher Mediclean Forte (alkaline, enzyme containing, silicate free) and a commercially available silicate containing cleaner (alkaline, enzyme containing) were tested in accordance with method A with demineralized water. The results are shown in Table 6 and in FIG. 5, which is a graphical representation of said results.

(85) TABLE-US-00006 TABLE 6 Change in weight in g/m.sup.2 copper brass aluminium Formulation A −0.2 −0.24 −0.20 Neodisher Mediclean Forte −3.98 −3.59 −2.09 silicate containing cleaner −3.55 −3.74 0

(86) FIG. 5: Material durability in accordance with method A. In this illustration the corrosion resistance in particular of materials known to be sensitive such as copper, brass and aluminium with respect to various mildly alkaline formulations is shown. The reduction rate is shown in g/m.sup.2 after a contact time of 24 h. The following commercially available mildly alkaline cleaners were taken jointly as reference products: neodisher Mediclean forte, Chemische Fabrik Dr. Weigert GmbH & Co. KG; thermosept alka clean forte, Schülke & Mayr GmbH.

(87) The results show the advantages of formulation A according to the invention both as compared with the silicate free formulation and as compared with the silicate containing formulation.