Hydraulic control assembly
09726203 ยท 2017-08-08
Assignee
Inventors
Cpc classification
F15B2211/3054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/85986
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F15B2211/455
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/652
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20553
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30555
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic control assembly for a plurality of consumers includes, for each consumer, a supply metering orifice configured to control fluid flow. A flow-sensing fluid-flow-path extends over detection orifices positioned hydraulically in series, whereby a detection orifice is assigned to each supply metering orifice. The fluid-flow-path is connected to a hydraulic pump upstream of the detection orifices, and a control device of the hydraulic pump downstream of the detection orifices. Each detection orifice is configured to close the fluid-flow-path upon detecting a fluid supply deficiency for a corresponding consumer, whereby the control device is configured to interact with the fluid-flow-path such that fluid flow from the hydraulic pump is increased. When no customers have a supply deficiency, the fluid-flow-path over the detection orifices is fully opened, and the control device is configured to reduce fluid flow from the hydraulic pump.
Claims
1. A hydraulic control assembly for at least two consumers, comprising: a hydraulic pump; a respective supply metering orifice for each of the consumers, wherein each supply metering orifice is configured to control a consumer fluid flow for a corresponding consumer and has an inlet side connected to the hydraulic pump; a plurality of detection orifices positioned hydraulically in series with one another in a flow-sensing fluid flow path, wherein each supply metering orifice is assigned a respective detection orifice of the plurality of detection orifices; and a control device configured to control a pump fluid flow from the hydraulic pump to the supply metering orifices, wherein: the flow-sensing fluid flow path extends from the hydraulic pump, through the plurality of detection orifices in series, and to the control device, and fluid from the flow-sensing fluid flow path influences the control device for controlling the pump fluid flow, when a pressure differential over one of the supply metering orifices falls below a threshold, the respective detection orifice closes the flow-sensing fluid flow path, and when a pressure differential over one of the supply metering orifices exceeds the threshold, the respective detection orifice opens the flow-sensing fluid flow path.
2. The hydraulic control assembly according to claim 1, wherein the fluid from the flow-sensing fluid flow path influences the control device in such a way that: a closure of the flow-sensing fluid flow path by any one of the detection orifices results in an increase in the pump fluid flow from the hydraulic pump; and an opening of the flow-sensing fluid flow path by all of the detection orifices results in a reduction of the pump fluid flow from the hydraulic pump.
3. The hydraulic control assembly according to claim 1, wherein, each detection orifice has a respective valve element that is configured to open and close the flow-sensing fluid flow path, and which is acted upon in an opening direction by fluid upstream of the supply metering orifice to which the respective orifice is assigned, and in a closing direction by fluid downstream of the supply metering orifice to which the respective orifice is assigned and by a spring force of a detection spring.
4. The hydraulic control assembly according to claim 1, wherein: the hydraulic pump is a variable displacement pump; and the control device is a pump control configured to adjust a displacement of the variable displacement pump.
5. The hydraulic control assembly according to claim 4, wherein: the pump control includes an adjusting cylinder configured to adjust the displacement of the variable displacement pump; and the adjusting cylinder is controlled by a control valve and the fluid in the fluid-sensing fluid flow path.
6. The hydraulic control assembly according to claim 5, wherein the adjusting cylinder includes a piston which defines a cylinder chamber that is directly connected to the fluid-sensing fluid flow path, and that is configured to: reduce the displacement of the variable displacement pump by being charged with fluid; and increase the displacement of the variable displacement pump by being discharged.
7. The hydraulic control assembly according to claim 6, wherein: the control valve includes a valve spool which is acted upon in a direction of a basic position by a spring force of a valve spring, and is acted upon in a direction of a switching position by fluid from an outlet side of the hydraulic pump; when the valve spool is in the basic position, a fluid connection between the fluid-sensing fluid flow path and the cylinder chamber is open and a fluid connection between the outlet side of the hydraulic pump and the cylinder chamber is closed; and when the valve spool is in the switching position, the fluid connection between the fluid-sensing fluid flow path and the cylinder chamber is closed and the fluid connection between the outlet side of the hydraulic pump and the cylinder chamber is open.
8. The hydraulic control assembly according to claim 1, further comprising a respective individual pressure compensator assigned to each supply metering orifice and configured to maintain a constant pressure differential over the supply metering orifice to which the respective individual pressure compensator is assigned.
9. The hydraulic control assembly according to claim 8, wherein at least one individual pressure compensator is formed together with the respective detection orifice assigned to the supply meter orifice to which the at least one individual pressure compensator is assigned in such a way that the at least one individual pressure compensator and the respective detection orifice are formed together as an individual valve having a common valve element.
10. The hydraulic control assembly according to claim 9, wherein the individual valve is connected to either the inlet side or an outlet side of the supply meter orifice to which the individual valve is assigned.
11. The hydraulic control assembly according to claim 10, wherein: the common valve element of each individual valve is a valve spool that has a basic position and that is configured to be shifted from the basic position in a direction of a first switching position and further in the direction to a second switching position, wherein: the flow-sensing fluid flow path is opened in the first and second switching positions, and is closed in the basic position; and a fluid connection between the consumer corresponding to the supply meter orifice to which the individual valve is assigned and the hydraulic pump is closed in the second switching position, is restrictedly opened in the first position, and is fully open in the basic position.
12. The hydraulic control assembly according to claim 11, wherein each valve spool is acted upon in a direction of the basic position by a spring force of a detection spring and by fluid downstream of the corresponding supply metering orifice, and is acted upon in the direction of the first and second switching positions by fluid upstream of the corresponding supply metering orifice.
13. The hydraulic control assembly according to claim 1, further comprising a respective individual pressure compensator connected to an outlet side of each supply metering orifice, each individual pressure compensator including a respective valve spool that has a basic position and that is configured to be shifted from the basic position in a direction of a first switching position and further in the direction to a second switching position, each valve spool further configured to: close a fluid connection between the corresponding supply metering orifice and the corresponding consumer when in the basic position; permit a restricted flow of the fluid connection when in the first switching position; and fully open the fluid connection in the second switching position.
14. The hydraulic control assembly according to claim 13, wherein each valve spool is acted upon in a direction of the first and second switching positions by fluid downstream of the corresponding supply metering orifice and in a direction of the basic position by a highest load pressure of the at least two consumers.
15. The hydraulic control assembly according to claim 13, wherein: the individual pressure compensators are each connected to a common load-sensing line; each valve spool is configured to: provide a restricted connection between the load-sensing line and a working line downstream of the corresponding supply metering orifice when in the second switching position; and close the restricted connection when in the first switching position and the basic position; and each valve spool is acted upon in the direction of the basic position by a highest load pressure of the at least two consumers via the load-sensing line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments are explained in more detail below with reference to drawings, of which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) According to
(9) The design of the supply metering orifices 10 is explained with reference to the valve plate 4. The supply metering orifice 10 is designed as a continuously adjustable 5/4 directional control valve. Here a valve spool of the supply metering orifice 10 is spring-centered in a neutral position 0. By means of a hydraulic actuator 14 the valve spool can be shifted from the neutral position 0 in the direction of a first switching position a or in the opposite direction from the neutral position 0 in the direction of second switching positions b. If the valve spool is shifted further from the second switching positions b it reaches free-flow or floating positions c. In the first switching position (a) a fluid connection is opened between an inlet line 16, which extends from a hydraulic pump not represented in
(10) The individual valve 12 is likewise explained in more detail with reference to the valve plate 4. It is designed as a continually adjustable 4/3 directional control valve. A spring force of a detection spring 30 acts upon a valve spool in the direction of a basic position 0. From the basic position 0 it can be shifted in the direction of first switching positions a. Further to the switching positions a, it can be shifted in the direction of second switching position b. A flow-sensing (FS) fluid flow path 32 extends over the individual valves 10 of the valve plates 4 to 8. The individual valves 12 are arranged in series in respect of this FS fluid flow path 32. Here in the basic position 0 of the individual valve 12 the FS fluid flow path 32 is closed and in the first and second switching positions a,b it is opened. The FS fluid flow path 32 is therefore opened only when all valve spools of the individual valves 12 are not in their neutral position 0. If, on the other hand, one or more of the valve spools of the individual valves 12 is in the basic position 0, the FS fluid flow path 32 is closed. The FS fluid flow path 32 is connected to the inlet line 16 upstream of the individual valves 12 and extends further over the individual valve 12 of the valve plate 8 to the individual valve 12 of the valve plate 6 and thence to the individual valve 12 of the valve plate 4. Downstream of the last individual valve 12 of the valve plate 4 the FS fluid flow path 32 is then connected to a pump control (not represented) of a hydraulic pump embodied as a variable-displacement pump.
(11) As already explained above, the valve spool of each respective individual valve 12 is acted upon by the spring force of the detection spring 30 in the direction of the basic position 0. In addition it is acted upon in the direction of the basic position 0 by the fluid in the branch line 24 and therefore by the pressure downstream of the supply metering orifice 10. In the opposite direction, that is to say in the direction of the first and second switching positions a,b, the valve spool is acted upon, via a control line 34, by the fluid from the inlet line 16 downstream of the individual valve 12 and upstream of the supply metering orifice 10. In the basic position 0 the FS fluid flow path 32 is closed and the inlet line 16 to the supply metering orifice 10 is fully opened. In the first switching positions a, on the other hand, the FS fluid flow path 32 is opened and the inlet line 16 to the supply metering orifice is likewise fully opened. In the second switching positions b the FS fluid flow path 32 is then opened again and the inlet line 16 to the supply metering orifice 10 is closed.
(12) The hydraulic control assembly according to the disclosure in
(13) In explaining the operating principle of the control assembly 1 in
(14) It is next assumed that the supply metering orifice 10 of the valve plate 8 is situated in its second switching position b, so that a consumer connected to the working connections A, B of the valve plate 8 is supplied with fluid via the inlet line 16. The individual valves 12 of the valve plates 4 and 6 are in the second switching position b. If the consumer connected to the valve plate 8 now has a supply deficit, that is to say the pressure differential over the supply metering orifice 10 is below a predefined pressure differential, the valve spool of the individual valve 12 of the valve plate 8 is shifted into the basic position 0. The FS fluid flow path 32 is accordingly closed by the individual valve 12 of the valve plate 8. Therefore no fluid passes from the inlet line 16 to the pump control via the FS fluid flow path 32. Here the FS fluid flow path 32 interacts with the pump control in such a way that in this case the variable-displacement pump is turned in the direction of an increase in the displacement. In this case the individual valve 12 of the valve plate 8 is fully or almost fully opened in respect of the inlet line 16 to the supply metering orifice 10, for which reason it has minimal hydraulic losses, in contrast to a conventional LS control assembly of prior art.
(15) In the absence of a continuing supply deficit of the consumer connected to the valve plate 8, the valve spool of the individual valve 12 of the valve plate 8 is moved into its first switching position a. The FS fluid flow path 32 is therefore opened again and at the same time the inlet line 16 to the supply metering orifice 10 of the valve plate 8 is fully or almost fully opened, which again leads to minimal hydraulic losses. The opened FS fluid flow path 32 causes the pivotable pump to be turned down again.
(16) It is now assumed that the hydraulic consumers connected to the valve plates 6 and 8 are operated in parallel. For this purpose both the valve spool of the supply metering orifice 10 of the valve plate 6 and the valve spool of the supply metering orifice 10 of the valve plate 8 are situated in the second switching positions b, for example. Here the pressure differential of the supply metering orifices 10 of the valve plates 6 and 8 are adjusted via the individual valves 12. The consumer connected to the valve plate 6 should be the consumer at the highest load, which is why the individual valve 12 of the valve plate 6 controls the FS fluid flow path 32. For this purpose its valve spool is situated in the basic position 0 or in the first switching position a. Here the variable-displacement pump is controlled by the pump control so that the necessary pressure differential prevails at the supply metering orifices 10. The connection in the first valve plate 6 between the inlet line 16 and the supply metering orifice 10 is therefore fully opened, which leads to minimal hydraulic losses. The other individual valve 12 of the valve plate 8 with the consumer at a lower load then controls the pressure differential via the supply metering orifice 10 of the valve plate 8 in the conventional way, in that its valve spool is in the switching positions a or b. The FS fluid flow path 32 is therefore fully opened via the individual valve 12 of the valve plate 8.
(17) The hydraulic control assembly 1 according to the disclosure in
(18)
(19)
(20) In addition
(21)
(22) The branch line 24 for the individual valve 12 branches off from the connecting line 60. The fluid downstream of the supply metering orifice 12 therefore continues to act upon the valve spool of the individual valve 12 in the direction of its basic position 0. In the opposite direction it is acted upon by the fluid from the control line 34 between the individual valve 12 and the supply metering orifice 10. In contrast to
(23) An operating principle of portion 36 of the control assembly 1 according to
(24) In the operating description of the hydraulic control assembly according to
(25) If the valve spool of a supply metering orifice 10 is situated in the neutral position 0, the valve spool of the assigned individual valve 12 is shifted into its second switching position b. In this position the FS fluid flow path 32 is opened in respect of this individual valve 12. If all supply metering orifices 10 are in the neutral position 0, a displacement of the variable-displacement pump 40 is adjusted to the smallest possible value, so that energy losses are as low as possible when the consumers 38 are at a standstill.
(26)
(27) An operating principle of the control assembly according to
(28)
(29) The detection orifice 70 is designed as a 2/2 directional control valve. A valve spool of the detection orifice 40 is acted upon by the spring force of the detection spring 30 in the direction of a basic position 0. It can be shifted from the basic position 0 in the direction of a switching position (a) against the spring force. In addition to the spring force, fluid from the connecting line 66 between the supply metering orifice 10 and the individual pressure compensator 66 acts on the valve spool by way of a control line 78 in the direction of its basic position 0. In the opposite direction, that is to say in the direction of the switching position a, fluid from the inlet line 16 upstream of the supply metering orifice 10 is capable of acting on the valve spool via a control line 80. In the basic position 0 the detection orifice 70 closes the FS fluid flow path 32. In the switching position a, on the other hand, the FS fluid flow path 32 is opened.
(30) In the absence of a supply deficit, the control assembly is used in the normal way according to
(31) The portion 36 according to
(32) If the pressure differential over the supply metering orifice 10 according to
(33) A hydraulic control assembly for a plurality of consumers is disclosed. Here a supply metering orifice for controlling a fluid flow is provided for each respective consumer. A detection orifice is assigned to each respective supply metering orifice. Here the detection orifices are arranged hydraulically in series. A flow-sensing (FS) fluid flow path here extends over the detection orifices. Upstream of the detection orifices the fluid flow path is connected to the hydraulic pump and downstream of the detection orifices it is connected to a control device of the hydraulic pump. If a consumer has a fluid supply deficit, the corresponding detection orifice closes the flow-sensing fluid flow path. Here the control device interacts with this FS fluid flow path in such a way that the fluid flow from the hydraulic pump is thereby increased. If none of the consumers has a supply deficit, the FS fluid flow path over the detection orifices is fully opened and the control device reduces the fluid flow from the hydraulic pump.
LIST OF REFERENCE NUMERALS
(34) 1 control assembly 2 valve block 4 valve plate 6 valve plate 8 valve plate 10 supply metering orifice 12 individual valve 14 actuator 16 inlet line 18 working line 20 working line 22 outlet line 24 branch line 26 control line 28 control line 30 detection spring 32 FS fluid flow path 34 control line 36 portion 38 consumer 40 variable-displacement pump 42 pump control 44 adjusting cylinder 46 piston 48 cylinder chamber 50 spring 52 control valve 54 valve spring 56 control line 58 branch line 60 restrictor 62 restrictor 64 tank 66 connecting line 68 individual pressure compensator 70 detection orifice 72 load pressure signal line 74 control line 76 control line 78 control line 80 control line 82 control line 84 control line A,B working connection 0^ neutral position, basic position a first switching position b second switching position c free-flow position