Power semiconductor module comprising a power electronics circuit and an arrangement for measuring and transferring measurement data
09726711 · 2017-08-08
Assignee
Inventors
Cpc classification
H04Q9/00
ELECTRICITY
International classification
G08C19/02
PHYSICS
Abstract
A power semiconductor module includes a power electronics circuit and a measuring circuit for measuring a physical parameter occurring in the power electronics circuit and for providing a corresponding measurement signal. A transmission circuit is coupled to a secondary side of a transfer unit, and an evaluation circuit is coupled to the primary side and galvanically isolated from the transmission circuit by the transfer unit. The evaluation circuit supplies an AC voltage to the primary side, causing primary current to flow on the primary side, which in turn results in secondary current on the secondary side, the secondary current being supplied to the transmission circuit. The transmission circuit receives the measurement signal and modulates the secondary current in accordance with the measurement signal, which results in a modulation of the primary current. The evaluation circuit evaluates the modulation of the primary current and generates an output signal dependent thereon.
Claims
1. A power semiconductor module, comprising: a power electronics circuit; a measuring circuit designed to measure at least one physical parameter occurring in the power electronics circuit and to provide a measurement signal which represents the measured parameter; a transfer unit with a primary side and a secondary side; a transmission circuit coupled to the secondary side; and an evaluation circuit coupled to the primary side and galvanically isolated from the transmission circuit by the transfer unit, wherein the evaluation circuit is designed to supply an AC voltage to the primary side of the transfer unit, as a result of which a corresponding primary current flows on the primary side, which results in a secondary current on the secondary side of the transfer unit, the secondary current being supplied to the transmission circuit; wherein the transmission circuit is designed to receive the measurement signal from the measuring circuit and modulate the secondary current in accordance with the measurement signal, which results in a corresponding modulation of the primary current, wherein the evaluation circuit is further designed to evaluate the modulation of the primary current and to generate an output signal dependent on the evaluation.
2. The power semiconductor module of claim 1, wherein the power electronics circuit comprises at least one half-bridge coupled to a DC link, and wherein the power electronics circuit is designed to generate an AC voltage from a DC voltage of the DC link.
3. The power semiconductor module of claim 2, wherein each of the at least one half-bridges comprises at least two power transistors.
4. The power semiconductor module of claim 1, wherein the at least one measured parameter of the power electronics circuit is a voltage, a current or a temperature.
5. The power semiconductor module of claim 1, wherein the transmission circuit is designed to perform the modulation by virtue of varying the secondary current by a known value.
6. The power semiconductor module of claim 1, wherein the AC voltage supplied to the primary side results in on phases alternating with off phases of the power semiconductor module, wherein the on phases represent transfer time periods in which the primary current is flowing and an evaluation can take place.
7. The power semiconductor module of claim 6, wherein the measurement signal is transferred during one transfer time period or during two or more successive transfer time periods.
8. The power semiconductor module of claim 1, wherein the measurement signal is transferred by means of a bit sequence comprising at least two bits, wherein each bit can assume a first state and a second state.
9. The power semiconductor module of claim 8, wherein, during a transfer time period, a total number of bits is transferred, wherein the total number can comprise one or more bits.
10. The power semiconductor module of claim 9, wherein as a result of a change in the secondary current by a specific magnitude, a first number of the total number of bits in the first state is transferred, and a second number of the total number of bits in the second state is transferred, wherein both the first number and the second number can comprise no, one or more bits.
11. The power semiconductor module of claim 10, wherein the change in the secondary current does not take place over the entire transfer time period.
12. The power semiconductor module of claim 11, wherein during a transfer time period, more than one change in the secondary current takes place.
13. The power semiconductor module of claim 1, wherein the transmission circuit has a variable load resistance and is designed to modulate the secondary current by virtue of a change in the load resistance.
14. The power semiconductor module of claim 13, wherein the variable load resistance comprises at least two resistors connected in parallel with one another.
15. The power semiconductor module of claim 14, wherein a switching element is connected in series with at least one of the resistors, and wherein the load resistance can be varied by corresponding opening and closing of the switching elements.
16. The power semiconductor module of claim 15, wherein the transmission circuit further comprises a drive unit designed to open or close the switching elements corresponding to the measurement signal.
17. The power semiconductor module of claim 1, wherein the evaluation circuit comprises a measuring resistor for measuring the primary current.
18. The power semiconductor module of claim 1, wherein the evaluation circuit is designed to measure the primary current at one or more predetermined sampling times during a transfer time period in order to evaluate the modulation of the primary current.
19. The power semiconductor module of claim 18, wherein the evaluation circuit is designed to sample the primary current at two or more additional sampling times in order to determine a gradient of the primary current.
20. The power semiconductor module of claim 18, wherein the transmission circuit is designed to determine the time of rising edges of a voltage induced on the secondary side.
21. The power semiconductor module of claim 20, wherein the transmission circuit is designed to implement the modulation after elapse of a synchronization time after the determined time of the rising edges.
22. The power semiconductor module of claim 1, wherein the transfer unit is designed to transfer energy from the first circuit to the transmission circuit.
23. The power semiconductor module of claim 1, wherein the transfer unit comprises a transformer.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts. The features of the various illustrated embodiments can be combined unless they exclude each other. Embodiments are depicted in the drawings and are detailed in the description which follows.
(2)
(3)
(4)
(5)
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(7)
DETAILED DESCRIPTION
(8)
(9) Each of the half-bridges 4.sub.1, 4.sub.2, 4.sub.3 in this case comprises, for example, two series-connected power switches 41.sub.1 and 42.sub.1, 41.sub.2 and 42.sub.2, 41.sub.3 and 42.sub.3, which are each connected in series between a first and a second potential of the DC link V.sub.DClink. Such power converters and their function have already long been known and are not described in detail here. The application of the invention is restricted to an application with power converters, but can be used for any power electronics applications. The power electronics circuit 4 can also have other components in addition to a number of power switches, for example diodes or the like.
(10) In order to protect the components of the power electronics circuit 4 or for the purpose of controlling or monitoring the power converter, measurements of various parameters of the circuit can take place. For example, the current in the DC link or the output currents can be measured. In order to protect against excessively high temperatures, the temperature of the power semiconductor components 41, 42 can be measured. In this case, power semiconductor components with an integrated temperature sensor (for example NTC thermistors) are often used (NTC=Negative Temperature Coefficient). A measurement of the DC link voltage V.sub.DClink is often desired as well.
(11) The block circuit diagram illustrated in
(12) The measuring circuit 50 detects and processes the parameter(s) M.sub.X to be measured and provides a measurement signal S.sub.meas. This measurement signal S.sub.meas represents the measured parameter(s) M.sub.X and can be in digital form, for example, i.e. as a sequence of binary data words. Evaluation or further-processing of the measurement signal S.sub.meas generally does not take place in the measuring circuit 50 itself, but in a separate evaluation circuit 1. This evaluation circuit is generally galvanically isolated from the power electronics circuit 4 and the measuring circuit 50. Depending on the application, the mentioned galvanic isolation can be desirable or necessary, since the power electronics circuit 4 is operated on a high voltage (for example 0.3-1.7 kV), while the circuit components for evaluating the measurement signals or for the measurement signal processing operate on a low voltage (for example 0-15 V). A transfer unit 30, which ensures the galvanic isolation of the power electronics circuit 4 and the measuring circuit 50 from the evaluation circuit 1, is provided for the transfer of the measurement data (signal S.sub.meas) to the evaluation unit 1. The transfer unit 30 has a primary side comprising a primary winding 10 and a secondary side comprising a secondary winding 20. The transfer unit 30 is a magnetic transfer element, for example a transformer.
(13) The evaluation circuit 1 (reception circuit) is connected to the primary side 10 of the transfer unit 30. A transmission circuit 2 (transmission circuit) is connected to the secondary side 20 of the transfer unit 30. The evaluation circuit 1 and the transmission circuit 2 are therefore galvanically isolated from one another. In addition to data transfer, the transformer 30 is also used for transferring electrical energy. The transformer 30 can therefore be used for supplying energy (voltage) to the transmission circuit and the measuring circuit.
(14) If the transfer unit 30 is connected to an AC voltage V.sub.PRIM on the primary side, for example, which AC voltage is generated in the present example with the aid of a transistor output stage in the evaluation circuit 1 from a DC supply voltage V+. As a result, a corresponding voltage is induced on the secondary side 20. This voltage can be used to supply energy to the transmission circuit 2 and the measuring circuit. The AC voltage V.sub.PRIM which is supplied to the primary side 10 of the transfer unit 30 can be provided by the evaluation circuit 1, for example. In this case, the evaluation circuit also provides for the supply of energy to the circuits connected to the secondary side of the transformer 30 (transmission circuit 2, measuring circuit 50). If the primary side 10 of the transformer 30 is supplied a square-wave voltage (as AC voltage V.sub.PRIM), for example, which has 0V during a switch-off phase and a maximum voltage value V.sub.max during a switch-on phase, energy is transferred to the secondary side 20 in each case during the switch-off process (i.e. during the transition from V.sub.max to zero).
(15) In order to transfer the measurement signal S.sub.meas to the evaluation circuit 1, the transmission circuit 2 receives the measurement S.sub.meas from the measuring circuit 50. Owing to the AC voltage V.sub.PRIM, which is supplied on the primary side to the transfer unit 30, a primary current I.sub.prim flows on the primary side 10 of the transfer unit 30. This primary current I.sub.prim on the primary side 10 results in a corresponding secondary current I.sub.sec, which is used inter alia for supplying the transmission circuit 2 and the measuring circuit 50. The transmission circuit 2 is designed to modulate the secondary current I.sub.sec in accordance with the measurement signal S.sub.meas. The modulation can consist in varying (increasing or decreasing) the secondary current I.sub.sec in a targeted manner by a known value ΔI.sub.sec. A modulation of the secondary current I.sub.sec results in a corresponding modulation of the primary current I.sub.prim. By virtue of the modulation of the secondary current I.sub.sec, therefore, information can be transferred from the secondary side 20 of the transformer 30 to the primary side 10 thereof, i.e. from the transmission circuit 2 to the evaluation circuit 1. By virtue of an evaluation (demodulation) of the primary current I.sub.prim, the transferred data can be retrieved. The evaluation circuit 1 can provide, for example, a signal S.sub.I for further evaluation and processing, which signal represents the measured primary current I.sub.prim or the measured change in the primary current ΔI.sub.prim. The principle of data transfer will be described in more detail below.
(16) If the secondary current I.sub.sec is being modulated, this also results in a corresponding modulation of the primary current I.sub.prim. The primary current I.sub.prim is dependent on the secondary current I.sub.sec and a linearly rising magnetization current of the transformer 30. This is illustrated in the first timing diagram in
(17) The measurement data can be transferred as a bit sequence, for example. In this case, for example, a word length of 12 bits per measurement value can be provided. However, other word lengths are also possible. In the case illustrated in
(18) The example illustrated in
(19) A change in the secondary current ΔI.sub.sec and therefore in the primary current ΔI.sub.prim does not need to be present over the entire transfer time period T0, T1, T2, T3. The change can also only be present over a relatively short time period within the transfer time period T0, T1, T2, T3, as illustrated in
(20)
(21) In such a flux converter, during a first phase (on phase), a current I.sub.prim on the primary side 10 (not illustrated in
(22) A modulation of the secondary current I.sub.sec can be achieved, for example, by a secondary-side load resistance being varied correspondingly. By virtue of a change in the load resistance, the current consumption of the transmission circuit 2 varies, i.e. more or less current is “drawn”. For this purpose, resistors 22.sub.1, 22.sub.2, 22.sub.3 are provided in the second circuit 2. The resistors 22.sub.1, 22.sub.2, 22.sub.3 are connected in parallel with one another between two connections X, Y.
(23) In order to drive the switches 23.sub.1, 23.sub.2, the transmission circuit can have a driver circuit 24. This driver circuit 24 is designed to provide driver signals S2.sub.1, S2.sub.2 for driving the switches 23.sub.1 and 23.sub.2. The driver signals S2.sub.1, S2.sub.2 can assume two states, for example. If a drive signal S2.sub.1, S2.sub.2 assumes a first state (S2.sub.1=1 or S2.sub.2=1), the corresponding switch 23.sub.1, 23.sub.2 is closed, for example. If a drive signal S2.sub.1, S2.sub.2 assumes a second state (S2.sub.1=0 or S2.sub.2=0), the corresponding switch 23.sub.1, 23.sub.2 is open, for example. The driver circuit 24 is therefore designed to adjust the state of the driver signals S2.sub.1, S2.sub.2 on the basis of the measurement signal S.sub.meas to be transferred (and therefore on the basis of the data to be transferred). In this case, the switch-on and switch-off times of the switches 23.sub.1, 23.sub.2 are synchronized with the switching edges in the secondary-side voltage V.sub.sec and therefore synchronized with the switching edges in the primary-side AC voltage V.sub.PRIM. The synchronization takes place with the aid of the driver circuit 24, which controls the timing of the signals illustrated in
(24)
(25) The driver signals S1.sub.1, S1.sub.2 for driving the power transistors 12.sub.1, 12.sub.2 can be provided by a microcontroller 13, for example. Said microcontroller can have a PWM modulator 13.sub.2 for this purpose, for example. In the present example, the switching unit 12 is connected to a connection for a positive potential V+ via the primary side 10 of the transfer unit 30 and to a connection for a negative potential V− via an (optional) resistor 14. The resistor 14 can be used, for example, as measuring resistor for measuring the primary current I.sub.prim. The primary current I.sub.prim causes a voltage drop in the measuring resistor 14 which is proportional to the primary current I.sub.prim.
(26) A change in the secondary current I.sub.sec, as already described, does not need to take place over an entire transfer time period (frame, cf. time intervals T0 to T1 in
(27)
(28) In some applications it is necessary, for example, to detect and transfer the DC link voltage of a secondary-side converter in intervals of less than 100 microseconds (μs). If, for example, data transfer with 12 bits per measurement value including a start bit and a stop bit is provided, there is a minimum data rate of 120 kbits/s (10 000.Math.12 bits/measurement value). At a switching frequency of 200 kHz (frequency of the secondary-side voltage V.sub.sec), a data rate of 800 kbits/s can be achieved, for example. In the example shown in
(29) In order that the changes in the primary current I.sub.prim can be identified reliably, provision can be made for the times at which the modulation is implemented on a secondary side to be synchronized with the sampling times A2, A3. The voltage V.sub.sec on the secondary side 20 of the transfer device 30 is determined by the voltage on the primary side 10. If the primary side 10 is driven by a square-wave voltage, a square-wave voltage V.sub.sec also results on the secondary side. The rising edges of this secondary voltage V.sub.sec can be detected, for example. If a rising edge is detected at a time t.sub.1, for example, the secondary-side current I.sub.sec can be modulated correspondingly after elapse of a synchronization time t.sub.sync in order to transfer the first two bits (bits 0+1). Thereafter, a further modulation can be implemented in order to transfer two further bits (bits 2+3). The sampling times A2 and A3 are then in the center (in time) of a bit or symbol to be sampled, for example.
(30) As already described above, the primary current I.sub.prim comprises the secondary current I.sub.sec converted by means of the transfer unit and a linearly rising magnetization current. This magnetization current can falsify the measurement on the primary side. For this reason, further sampling times can be provided. As shown in
m=(I.sub.prim(A4)−I.sub.prim(A1))/(A4−A1).
(31) This gradient m represents a systematic error in the measurements at the sampling times A2 and A3. Then, the current values measured at the sampling times A2 and A3 can be corrected in the microcontroller 13 corresponding to the gradient m determined.
(32) A transfer time period can have, for example, a specific minimum duration in order to ensure safe measurement at all four positions A1, A2, A3, A4. In this case, a jitter can also be included in the calculations by virtue of the minimum duration being selected to be so long that the last measurement at the sampling time A4 can also be implemented despite possible jitter safely during the transfer time period.
(33) As mentioned above, start and stop bits (or start and stop symbols) can also be transmitted for synchronization of frame (t.sub.1 to t.sub.2, t.sub.3 to t.sub.4) and sampling times (A1 to A4). The start and stop bits (or symbols) are in this case transmitted at the beginning or at the end of a frame (transfer time period). If a data word to be transferred comprises 12 bits, for example, three frames of in each case four bits are necessary for the transfer of said data word in the present example (multi-level transfer with two symbols or four bits per frame) (three frames with in each case two symbols, two bits per symbol). In order to mark the beginning and the end of a data word, a start symbol is introduced in the first frame and a stop symbol is introduced in the last frame of a data word.
(34) Transfer with start and stop symbols is illustrated in
(35) Terms such as “first”, “second”, and the like, are used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
(36) As used herein, the terms “having”, “containing”, “including”, “comprising” and the like are open ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a”, “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
(37) It is to be understood that the features of the various embodiments described herein may be combined with each other, unless specifically noted otherwise.
(38) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.