Optical semiconductor device, optical semiconductor device array, and optical transmitter module
09728938 · 2017-08-08
Assignee
Inventors
Cpc classification
H01S5/4012
ELECTRICITY
International classification
H01S5/40
ELECTRICITY
H01S5/026
ELECTRICITY
H01S5/12
ELECTRICITY
Abstract
An optical semiconductor device includes: an active region which includes an active layer which produces light when current is injected therein, a first diffraction grating layer having a first diffraction grating with a prescribed grating period, and a phase shift portion formed within the first diffraction grating layer, wherein the phase shift portion provides a phase shift not smaller than 1.5π but not larger than 1.83π; and a distributed reflection mirror region which is optically coupled to a first end of the active region as viewed along a direction of an optical axis, and which includes a second diffraction grating which reflects the light produced by the active region back into the active region.
Claims
1. A distributed reflection laser, comprising: an active region which includes an active layer which produces light when current is injected therein, a first diffraction grating layer having a first diffraction grating with a prescribed grating period, and a grating phase shift portion formed within the first diffraction grating layer, wherein the grating phase shift portion provides a grating phase shift not smaller than 1.57π but not larger than 1.83π and a first distributed reflection mirror region which is optically coupled to a first end of the active region as viewed along a direction of an optical axis, and which includes a second diffraction grating which has the same grating period as that of the first diffraction grating and reflects the light produced by the active region back into the active region; and a second distributed reflection mirror region which is optically coupled to a second end of the active region as viewed along the direction of the optical axis, and which includes a third diffraction grating which has the same grating period as that of the first diffraction grating and reflects the light produced by the active region back into the active region.
2. The distributed reflection laser according to claim 1, wherein the depth of grooves forming the second diffraction grating is the same as the depth of grooves forming the first diffraction grating.
3. The distributed reflection laser according to claim 1, wherein the depth of grooves forming the second diffraction grating is greater than the depth of grooves forming the first diffraction grating.
4. The distributed reflection laser according to claim 1, wherein the distributed reflection laser is provided with an antireflective layer at both ends as viewed along the direction of the optical axis.
5. The distributed reflection laser according to claim 1, wherein the grating phase shift that the phase shift portion provides is larger than 1.5π.
6. A distributed reflection laser array, comprising: a substrate; a first distributed reflection laser unit arranged on the substrate, the first distributed reflection laser unit comprising a first active region which includes a first active layer which produces light when current is injected therein, a first diffraction grating layer having a first diffraction grating with a first grating period, and a first grating phase shift portion formed within the first diffraction grating layer, wherein the first grating phase shift portion provides a grating phase shift not smaller than 1.5π but not larger than 1.83π, a first distributed reflection mirror region which is optically coupled to a first end of the first active region, and which includes a second diffraction grating which has the same grating period as that of the first diffraction grating and reflects the light produced by the first active region back into the first active region, and a second distributed reflection mirror region which is optically coupled to a second end of the first active region as viewed along the direction of the optical axis, and which includes a third diffraction grating which has the same grating period as that of the first diffraction grating and reflects the light produced by the first active region back into the first active region; and a second distributed reflection laser unit arranged side by side with the first distributed reflection laser unit on the substrate, the second distributed reflection laser unit comprising a second active region which includes a second active layer which produces light when current is injected therein, a fourth diffraction grating layer having a fourth diffraction grating with a second grating period, and a second grating phase shift portion formed within the fourth diffraction grating layer, wherein the second grating phase shift portion provides a grating phase shift not smaller than 1.57π but not larger than 1.837π, and a third distributed reflection mirror region which is optically coupled to a first end of the second active region, and which includes a fifth diffraction grating which has the same grating period as that of the fourth diffraction grating and reflects the light produced by the second active region back into the second active region; and a fourth distributed reflection mirror region which is optically coupled to a second end of the second active region as viewed along the direction of the optical axis, and which includes a sixth diffraction grating which has the same grating period as that of the fourth diffraction grating and reflects the light produced by the second active region back into the second active region.
7. An optical transmitter module, comprising: a distributed reflection laser, the distributed reflection laser comprising an active region which includes an active layer which produces light when current is injected therein, a first diffraction grating layer having a first diffraction grating with a prescribed grating period, and a grating phase shift portion formed within the first diffraction grating layer, wherein the grating phase shift portion provides a grating phase shift not smaller than 1.57π but not larger than 1.83π, a first distributed reflection mirror region which is optically coupled to a first end of the active region, and which includes a second diffraction grating which has the same grating period as the first diffraction grating and reflects the light produced by the active region back into the active region, and a second distributed reflection mirror region which is optically coupled to a second end of the active region as viewed along the direction of the optical axis, and which includes a third diffraction grating which has the same grating period as the first diffraction grating and reflects the light produced by the active region back into the active region; and a driving unit which injects current into the active layer.
8. The distributed reflection laser according to claim 1, wherein the distributed reflection laser comprises an electrode layer for injecting current into the active region and no current is injected into the first and second distributed reflection mirror regions.
9. The distributed reflection laser array according to claim 6, wherein the first distributed reflection laser unit comprises a first electrode layer for injecting current into the first active region, and the second distributed reflection laser unit comprises a second electrode layer for injecting current into the second active region and no current is injected into the first, second, third and fourth distributed reflection mirror regions.
10. The optical transmitter module according to claim 7, wherein the distributed reflection layer comprises an electrode layer for injecting current into the active region and no current is injected into the first and second distributed reflection mirror regions.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(41) A first preferred embodiment of an optical semiconductor device disclosed in this specification will be described below with reference to drawings. However, it will be noted that the technical scope of the present invention is not limited by any particular embodiment described herein but extends to the inventions described. in the appended claims and their equivalents.
(42)
(43) The optical semiconductor device 10 of the present embodiment is a DR laser which includes a first distributed reflection mirror region 10a, an active region 10b, and a second distributed reflection mirror region 10c. The first distributed reflection mirror region 10a is optically coupled to a first end of the active region 10b as viewed along the direction of the optical axis, and the second distributed reflection mirror region 10c is optically coupled to a second end of the active region 10b as viewed along the direction of the optical axis. The direction of the optical axis is the direction along which light produced by the active region 10b propagates.
(44) The optical semiconductor device 10 includes a mesa portion M extending along the direction of the optical axis and current-blocking buried layers 25 burying the mesa portion M from both sides thereof, and thus has a so-called buried heterostructure.
(45) The active region 10b includes a substrate 11, a first lower cladding layer 12 formed on the substrate 11, a first diffraction grating layer 13 formed on the first lower cladding layer 12 and having a diffraction grating with a prescribed grating period, and a phase shift portion 14, formed within the first diffraction. grating layer 13, for shifting the phase of the light propagating through the active region 10b. The substrate 11 and the first lower cladding layer 12 both extend into the first and second distributed reflection mirror regions 10a and 10c.
(46) The phase shift portion 14 provides a phase shift not smaller than 1.5π radians but not larger than 1.83π radians. Since the phase shift portion 14 is formed so as to provide the thus defined phase shift, the optical semiconductor device 10 has high tolerance to manufacturing variations, etc., and is capable of suppressing the occurrence of abnormal oscillation such as a mode jumping or mode contention, though the details will be described later.
(47) Preferably, the phase shift portion 14 is formed in an area within the active region 10b where light concentration is high so that laser light of the desired wavelength can be generated efficiently.
(48) A second lower cladding layer 15 is formed on the first diffraction grating layer 13. The diffraction grating forming the first diffraction grating layer 13 is embedded between the first lower cladding layer 12 and the second lower cladding layer 15, thus forming a so-called buried diffraction grating. The second lower cladding layer 15 extends into the first and second distributed reflection mirror regions 10a and 10c.
(49) An active layer 16 which produces light when current is injected into it is formed on the second lower cladding layer 15. A quantum well structure or a bulk structure can be used for the active layer 16. A compound semiconductor or the like can be used as the material for forming the active layer 16.
(50) A first upper cladding layer 17 is formed on the active layer 16. A second upper cladding layer 18 is formed on the first upper cladding layer 17. The second upper cladding layer 18 extends along the direction of the optical axis into the first and second distributed reflection mirror regions 10a and 10c. A contact layer 19 is formed on the second upper cladding layer 18. A first electrode layer 20 is formed on the contact layer 19.
(51) The mesa portion M is formed from a portion left on the first lower cladding layer 12 in the first distributed reflection mirror region 10a, the active region 10b, and the second distributed reflection mirror region 10c.
(52) When viewed along a direction crossing at right angles to the direction of the optical axis, the substrate 11 and the first lower cladding layer 12 extend under the mesa portion M and the embedding layers 25. The substrate 11 and the first lower cladding layer 12 further extend outwardly from under one of the embedding layers 25. A second electrode layer 21 is formed on the portion of the first lower cladding layer 12 that extends outwardly from this embedding layer 25.
(53) The first and second electrode layers 20 and 21 act to inject current into the active layer 16.
(54) The underside of the substrate 11 is covered with a bonding layer 27 for bonding to another member.
(55) The first and second distributed reflection mirror regions 10a and 10c each include a second diffraction grating layer 22 formed on the first lower cladding layer 12, and the second lower cladding layer 15 formed on the second diffraction grating layer 22. An optical guide layer 23 is formed on the second lower cladding layer 15. The optical guide layer 23 is optically coupled to the active layer 16. A third upper cladding layer 24 is formed on the optical guide layer 23, and the second upper cladding layer 18 is formed on the third upper cladding layer 24.
(56) The second diffraction grating layer 22 has a diffraction grating having the same grating period as that of the first diffraction grating layer 13. From the standpoint that the first and second distributed reflection mirror regions 10a and 10c have the same beam coupling coefficient as the active region 10b, it is preferable that the depth of grooves forming the diffraction grating of the second diffraction grating layer 22 is made the same as that of grooves forming the diffraction grating of the first diffraction grating layer 13. In the optical semiconductor device 10, the second diffraction grating layer 22 is formed integrally with the first diffraction grating layer 13.
(57) A first antireflection layer 28 is applied to cover an open end of the first distributed reflection mirror region 10a, and a second antireflection layer 29 is applied to cover an open end of the second distributed reflection mirror region 10c. In
(58) The mesa portion M extends through the first distributed reflection mirror region 10a, the active region 10b, and the second distributed reflection mirror region 10c. The active region 16 and the optical guide layers 23 are contained in the mesa portion M. Preferably, the buried layers 25 have electrically semi-insulating or insulating properties, and act to confine the current within the mesa portion M and inject it into the active region 16.
(59) The mesa portion M and the buried layers 25 are covered with a passivation layer 26. The first lower cladding layer 12 extending outwardly from under the buried layer 25 is also covered with the passivation layer 26.
(60) The active layer 16 in the active region 10b produces light when current is injected into it. The first and second distributed reflection mirror regions 10a and 10c on both sides of the active region 10b in the direction of the optical axis cause the light produced by the active region 10b to be reflected back into the active region 10b. The active region 10b produces laser light having a wavelength with a period twice that of the diffraction grating formed in the first diffraction grating layer 13. The laser light produced by the active region 10b propagates through the optical guide layers 23 and is output from both end faces of the optical semiconductor device 10.
(61) Next, the operation of the optical semiconductor device 10 will be described below with reference to drawings.
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(64) Normally, the reflection spectrum R has approximately same width as the width of the stop band. When the phase shift is π radians, the principal oscillation mode P1 is located at the center of the stop band. In the case of the semiconductor layer 10, since the phase shift is in the range of 1.5π radians to 1.83π radians and is thus larger than π radians, the oscillation wavelength of the principal oscillation mode is located on the longer wavelength side of the center of the stop band.
(65) First, a description will be given for the case where the optical semiconductor device is formed according to the design so that the principal oscillation mode P1 is located as designed with respect to the reflection spectrum R. When no current is injected into the active layer 16 (condition A), the principal oscillation mode P1 of the optical semiconductor device 10 is located on the longer wavelength side of the center of the stop band and lies within the reflection spectrum. R. In the example depicted in
(66) Next, when the current injected into the active layer 16 is increased to a value near the threshold current (condition B), the principal oscillation mode P1 moves toward shorter wavelengths as the carrier concentration in the active layer 16 increases. Since the principal oscillation mode P1 is located within the reflection spectrum R, the optical semiconductor device 10 starts oscillating in the principal oscillation mode P1.
(67) When the current injected into the active layer 16 is further increased past the threshold current (condition C), the carrier concentration in the active layer 16 remains constant, but since the refractive index changes as the temperature of the active layer 16 rises due to Joule heating caused by the current, the principal. oscillation mode P1 moves toward longer wavelengths. Since the principal oscillation mode P1 is located near the center of the reflection spectrum R, the optical semiconductor device 10 continues to oscillate in the principal oscillation mode P1.
(68) When the current injected into the active layer 16 is further increased to enter a high current region (condition D), the principal oscillation mode P1 further moves toward longer wavelengths. Since the principal oscillation mode P1 remains within the reflection spectrum R, the optical semiconductor device 10 continues to oscillate in the principal oscillation mode P1.
(69) Next, a description will be given for the case where the oscillation wavelength of the principal oscillation mode is displaced toward shorter wavelengths relative to the reflection spectrum R. Such positional displacement of the oscillation wavelength of the principal oscillation mode relative to the reflection spectrum can occur when the composition of the active layer or the layer thickness varies due to manufacturing variations, etc.
(70) First, when no current is injected into the active layer 16 (condition A), the principal oscillation mode P1 of the optical semiconductor device 10 is located on the longer wavelength side of the center of the stop band and lies within the reflection spectrum R.
(71) Next, when the current injected into the active layer 16 is increased to a value near the threshold current (condition B), the principal oscillation mode P1 moves toward shorter wavelengths. The principal oscillation mode P1 is located at the shorter wavelength end of the reflection spectrum R. Since the principal oscillation mode P1 remains within the reflection spectrum R, the optical semiconductor device 10 starts oscillating in the principal oscillation mode P1.
(72) When the current injected into the active layer 16 is further increased past the threshold current (condition C), the principal oscillation mode P1 moves toward longer wavelengths. The principal oscillation mode P1 is slightly shifted away from the center of the reflection spectrum R toward shorter wavelengths but is located within the reflection spectrum R. The optical semiconductor device 10 continues to oscillate in the principal oscillation mode P1.
(73) When the current injected into the active layer 16 is further increased to enter a high current region (condition D), the principal oscillation mode P1 further moves toward longer wavelengths. The principal oscillation mode P1 is located approximately at the center of the reflection spectrum R. The optical semiconductor device 10 continues to oscillate in the principal oscillation mode P1.
(74) Next, a description will be given for the case where the oscillation wavelength of the principal oscillation mode is displaced toward longer wavelengths relative to the reflection spectrum R. Such positional displacement of the oscillation wavelength relative to the reflection spectrum can occur when the composition of the active layer or the layer thickness varies due to manufacturing variations, etc.
(75) First, when no current is injected into the active layer 16 (condition A), the principal oscillation mode P1 of the optical semiconductor device 10 is located outside of the longer wavelength part of the reflection spectrum R.
(76) Next, when the current injected into the active layer 16 is increased to a value near the threshold current (condition B), the principal oscillation mode P1 moves toward shorter wavelengths. The principal oscillation mode P1 is slightly shifted away from the center of the reflection spectrum R toward longer wavelengths but is located within the reflection spectrum R. Since the principal oscillation mode P1 is located within the reflection spectrum R, the optical semiconductor device 10 starts oscillating in the principal oscillation mode P1.
(77) When the current injected into the active layer 16 is further increased past the threshold current (condition C), the principal oscillation mode P1 moves toward longer wavelengths. The principal oscillation mode P1 is located on the longer wavelength side of the center of the stop band and lies within the reflection spectrum R. The optical semiconductor device 10 continues to oscillate in the principal oscillation mode P1.
(78) When the current injected into the active layer 16 is further increased to enter a high current region. (condition D), the principal oscillation mode P1 further moves toward longer wavelengths. The principal oscillation mode P1 is located at the longer wavelength end of the reflection spectrum R. Since the principal oscillation mode P1 is located within the reflection spectrum R, the optical semiconductor device 10 continues to oscillate in the principal oscillation mode P1.
(79) As described above, the position of the principal oscillation mode P1 of the optical semiconductor device 10 relative to the reflection spectrum R changes as the amount of the current injected into the active layer 16 increases. The position of the principal oscillation mode P1 relative to the reflection spectrum R when no current is injected into the active layer 16 may differ from the designed position due to manufacturing variations, etc.
(80) In view of this, in the optical semiconductor device 10, the phase shift portion 14 is formed so as to provide a phase shift not smaller than 1.5π radians but not larger than 1.83π radians so that the principal oscillation mode P1 is always located within the reflection spectrum R in the operating region of the optical semiconductor device 10.
(81) If the phase shift in the range of 1.5π radians to 1.83π radians is expressed in terms of oscillation wavelength λ, it can be said that the phase shift portion 14 provides a phase shift in the range of 3λ/8 to 11λ/24.
(82) If the width of the reflection spectrum R is increased, the principal oscillation mode P1 that changes with the drive current can be made to fall within the reflection spectrum R with greater ease. In view of this, the depth of grooves forming the diffraction grating of the second diffraction grating layer 22 in the first distributed reflection mirror region 10a or the second distributed reflection mirror region 10c may be made greater than that of grooves forming the diffraction grating of the first diffraction grating layer 13.
(83) Next, a description will be given of the results of measurements that verify that the phase shift portion 14 of the optical semiconductor device 10 that provides the phase shift in the above range serves to suppress abnormal oscillation such as a mode lumping or mode contention.
(84)
(85) To obtain the results of
(86) A quantum well structure was used for the active layer in the optical semiconductor device. The quantum well structure was formed using an undoped AlGaInAs well layer and an undoped AlGaInAs barrier layer. The undoped AlGaInAs well layer was formed to have a thickness of 4.2 nm and a compression strain of 1.0%. The undoped AlGaInAs barrier layer was formed to have a composition wavelength of 1.00 μm and a thickness of 10 nm. The quantum well structure was a 15-layer structure, and its oscillation wavelength was 1310 nm. On the other hand, the optical guide layer in the optical semiconductor device was formed using an undoped GaInAsP layer having a composition wavelength of 1.20 μm and a thickness of 250 nm.
(87) Other conditions, such as the dimensions and materials of the fabricated optical semiconductor devices will be described later in the description of an optical semiconductor device fabrication method.
(88) In
(89) According to the results depicted in
(90) Further, according to the results depicted in
(91) The results depicted in
(92) Accordingly, in order to suppress abnormal oscillation, it is preferable that the amount of phase shift to be provided by the phase shift portion is set not smaller than 1.33π radians but not larger than 1.83π radians.
(93) More specifically, the lower limit value of the phase shift is preferably set not smaller than (1.33+1.50)π/2, more preferably not smaller than 1.50π radians, still more preferably not smaller than (1.50+1.67)π/2, and yet more preferably not smaller than 1.67π/2. From the standpoint of sufficiently suppressing abnormal oscillation, it is preferable to set the lower limit value of the phase shift larger than 1.50π radians or not smaller than 1.50π radians.
(94) On the other hand, the upper limit value of the phase shift is preferably set not larger than (1.67+1.83)π/2, more preferably not larger than 1.67π, and still more preferably not larger than (1.50+1.67)π/2.
(95) The optical guide layer in each of the optical semiconductor devices fabricated for the measurements in
(96)
(97) As depicted in
(98) Next, the results of the measurements made to assess the relationship between the threshold current and the amount of phase shift, the relationship between the slope efficiency and the amount of phase shift, and the relationship between the relaxation oscillation frequency and the amount of phase shift for the optical semiconductor devices fabricated for the measurements in
(99)
(100) When the amount of phase shift is in the range of 1.5π radians to 1.83π radians, the threshold current is lower than when the amount of phase shift is 0 radians, and is not higher than when the amount of phase shift is π radians. Accordingly, by setting the amount of phase shift not smaller than 1.5π radians but not larger than 1.83π radians, the threshold current can be reduced.
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(102) When the amount of phase shift is in the range of 1.5π radians to 1.83π radians, the slope efficiency is higher than when the amount of phase shift is π radians. Accordingly, by setting the amount of phase shift not smaller than 1.5π radians but not larger than 1.83π radians, higher slope efficiencies can be achieved than when the amount of phase shift is π radians.
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(104) When the amount of phase shift is in the range of 1.5π radians to 1.83π radians, higher relaxation oscillation frequencies fr can be obtained even at low drive current values than when the amount of phase shift is 0 radians. Further, when the amount of phase shift is in the range of 1.5π radians to 1.83π radians, it is believed that relaxation oscillation frequencies fr equal to or higher than those (extrapolated values in
(105) According to the optical semiconductor device 10 of the present embodiment described above, the tolerance to manufacturing variations, etc., is increased, and the occurrence of abnormal oscillation such as a mode jumping or mode contention is suppressed.
(106) A monolithic optical semiconductor device array may be formed by arranging a plurality of optical semiconductor devices of the first embodiment on a single substrate.
(107)
(108) The optical semiconductor device array 30 is constructed from four optical semiconductor devices 10A to 10D arranged side by side on a single substrate 11. The optical semiconductor devices 10A to 10D each have the same structure as the optical semiconductor device of the foregoing first embodiment. The optical semiconductor devices 10A to 10D are arranged side by side on the single substrate 11 with their optical axes oriented in the same direction. The structure of each of the optical semiconductor devices 10A to 100 is depicted in simplified form compared with that of the optical semiconductor device depicted in
(109) If the four optical semiconductor devices 10A to 10B are constructed to oscillate at respectively different wavelengths, the optical semiconductor device array 30 can be operated to emit laser light simultaneously at four different wavelengths.
(110) According to the optical semiconductor device array 30 of the present embodiment, each individual optical semiconductor device has high tolerance to manufacturing variations, etc., and is capable of suppressing the occurrence of abnormal oscillation. Since the fabrication yield of the optical semiconductor devices 10A to 10B forming the optical semiconductor device array 30 is high, the optical, semiconductor device array can be produced with high yield.
(111) Other embodiments of the optical semiconductor device described above will be described below with reference to drawings. In all aspects not specifically described otherwise, the detailed description given of the foregoing first embodiment also applies to the other embodiments. Further, the same component elements are designated by the same reference numerals.
(112)
(113) The optical semiconductor device 10 of the present embodiment, similarly to the foregoing first embodiment, is a DR laser which includes a first distributed reflection mirror region 10a, an active region 10b, and a second distributed reflection mirror region 10c.
(114) The optical semiconductor device 10 of the present embodiment has a so-called ridge-type structure. In the optical semiconductor device 10 of the present embodiment, the second upper cladding layer 18 extending along the direction of the optical axis is located above the active layer 16. The second upper cladding layer 18 is flanked on both sides by embedded layers 72 whose refractive index is lower than that of the second upper cladding layer 18, and the active layer 16 extends under the embedded layers 72.
(115) The optical semiconductor device 10 will be described in further detail below.
(116) The active region 10b includes a substrate 11, a first lower cladding layer 12 formed on the substrate 11, a first diffraction grating layer 13 formed on the first lower cladding layer 12 and having a diffraction grating with a prescribed grating period, and a phase shift portion 14, formed within the first diffraction grating layer 13, for shifting the phase of the light propagating through the active region 10b. The substrate 11 and the first lower cladding layer 12 both extend into the first and second distributed reflection mirror regions 10a and 10c.
(117) The phase shift portion 14 provides a phase shift not smaller than 1.5π radians but not larger than 1.83π radians. Preferably, the phase shift portion 14 is formed in an area within the active region 10b where light concentration is high so that laser light of the desired wavelength can be generated efficiently.
(118) A second lower cladding layer 15 is formed on the first diffraction grating layer 13. The diffraction grating forming the first diffraction grating layer 13 is embedded between the first lower cladding layer 12 and the second lower cladding layer 15, thus forming a so-called embedded diffraction grating. The second lower cladding layer 15 extends into the first and second distributed reflection mirror regions 10a and 10c.
(119) The active layer 16 which produces light when current is injected into it is formed on the second lower cladding layer 15. A quantum well structure or a bulk structure can be used for the active layer 16. A compound semiconductor or the like can be used as the material for forming the active layer 16.
(120) A first upper cladding layer 17 is formed on the active layer 16. An etch stop layer 70 is formed on the first upper cladding layer 17. The etch stop layer 70 extends into the first and second distributed reflection mirror regions 10a and 10c. The second upper cladding layer 18 extending along the direction of the optical axis is formed on the etch stop layer 70. The second upper cladding layer 18 extends along the direction of the optical axis into the first and second distributed reflection mirror regions 10a and 10c. A contact layer 19 is formed on the second upper cladding layer 18. A first electrode layer 20 is formed on the contact layer 19.
(121) When viewed along a direction crossing at right angles to the direction of the optical axis, the substrate 11, the first lower cladding layer 12, the first diffraction grating layer 13, the second lower cladding layer 15, the phase shift portion 14, the active layer 16, the first upper cladding layer 17, and the etch stop layer 70 extend under the second upper cladding layer 18 and the embedded layers 72.
(122) The pair of embedded layers 72 is disposed so as to sandwich the second upper cladding layer 18 by interposing a passivation layer 71 therebetween. Preferably, the embedded layers 72 have a lower refractive index than the second upper cladding layer 18 and have electrically semi-insulating or insulating properties. The embedded layers 72 can be formed, for example, from benzocyclobutene (BCB).
(123) The passivation layer 71 is interposed between each embedded layer 72 and the etch stop layer 70 and second upper cladding layer 18. The embedded layers 72 also extend along the direction of the optical axis and in parallel with the second upper cladding layer 18 into the first and second distributed reflection mirror regions 10a and 10c.
(124) On the side of each embedded layer 72 opposite from the side on which the second upper cladding layer 18 is formed, there is formed a fourth upper cladding layer 18a by interposing the passivation layer 71 therebetween. The fourth upper cladding layers 18a extend in parallel with the embedded layers 72 into the first and second distributed reflection mirror regions 10a and 10c.
(125) When viewed along a direction crossing at right angles to the direction of the optical axis, the substrate 11 and the first lower cladding layer 12 further extend outwardly from under one of the fourth upper cladding layers 18a. A second electrode layer 21 is formed on the portion of the first lower cladding layer 12 that extends outwardly from this fourth upper cladding layer 18a.
(126) The first and second electrode layers 20 and 21 act to inject current into the active layer 16.
(127) The underside of the substrate 11 is covered with a bonding layer 27 for bonding to another member.
(128) The first and second distributed reflection mirror regions 10a and 10c each include a second diffraction grating layer 22 formed on the first lower cladding layer 12, and the second lower cladding layer 15 formed on the second diffraction grating layer 22. An optical guide layer 23 is formed on the second lower cladding layer 15. The optical guide layer 23 is optically coupled to the active layer 16. A third upper cladding layer 24 is formed on the optical guide layer 23 and is covered with the etch stop layer 70, and the second upper cladding layer 18 is formed on the etch stop layer 70.
(129) Each of the above layers is covered with a passivation layer 26.
(130) The second diffraction grating layer 22 has a diffraction grating having the same grating period as that of the first diffraction grating layer 13. From the standpoint that the first and second distributed reflection mirror regions 10a and 10c have the same beam coupling coefficient as the active region 10b, it is preferable that the depth of grooves forming the diffraction grating of the second diffraction grating layer 22 is made the same as that of grooves forming the diffraction grating of the first diffraction grating layer 13. In the optical semiconductor device 10, the second diffraction grating layer 22 is formed integrally with the first diffraction grating layer 13.
(131) A first antireflection layer 28 is applied to cover an open end of the first distributed reflection mirror region 10a, and a second antireflection layer 29 is applied to cover an open end of the second distributed reflection mirror region 10c. In
(132) In the present embodiment described above, since the phase shift portion 14 is formed so as to provide a phase shift not smaller than 1.5π radians but not larger than 1.83π radians, as in the foregoing first embodiment, the optical semiconductor device 10 offers the same effect as that achieved by the optical semiconductor device of the first embodiment.
(133)
(134) The optical semiconductor device 10 of the present embodiment is a DR laser which includes an active region 10b and a second distributed reflection mirror region 10c. The optical semiconductor device 10 of the present embodiment differs from the earlier described first embodiment by the omission of the first distributed reflection mirror region.
(135) The optical semiconductor device 10 includes a mesa portion M extending along the direction of the optical axis and current-blocking buried layers 25 burying the mesa portion M from both sides thereof, and thus has a so-called buried heterostructure.
(136) The optical semiconductor device 10 will be described in further detail below.
(137) The active region lob includes a substrate 11, a first diffraction grating layer 13 formed on the substrate 11 and having a diffraction grating with a prescribed grating period, and a phase shift portion 14, formed within the first diffraction grating layer 13, for shifting the phase of the light propagating through the active region 10b. The substrate 11 extends into the first and second distributed reflection mirror regions 10a and 10c. The optical semiconductor device 10 of the present embodiment differs from the earlier described first embodiment by the omission of the first lower cladding layer.
(138) The phase shift portion 14 provides a phase shift not smaller than 1.5π radians but not larger than 1.83π radians. Preferably, the phase shift portion 14 is formed in an area within the active region 10b where light concentration is high so that laser light of the desired wavelength can be generated efficiently.
(139) In the present embodiment, the first diffraction grating layer 13 and the phase shift portion 14 are formed by processing the surface of the substrate 11, which thus has a so-called surface diffraction grating structure. The substrate 11 can be constructed from a compound semiconductor substrate of p-type or n-type conductivity.
(140) A second lower cladding layer 15 is formed on the first diffraction grating layer 13. The second lower cladding layer 15 extends into the second distributed reflection mirror region 10c.
(141) An etch stop layer 80 is formed on the second lower cladding layer 15. An active layer 16 which produces light when current is injected into it is formed on the etch stop layer 80. A quantum well structure or a bulk structure can be used for the active layer 16. A compound semiconductor or the like can be used as the material for forming the active layer 16. The etch stop layer 80 extends into the second distributed reflection mirror region 10c.
(142) A first upper cladding layer 17 is formed on the active layer 16. A second upper cladding layer 18 extending along the direction of the optical axis is formed on the first upper cladding layer 17. The second upper cladding layer 18 extends along the direction of the optical axis into the second distributed reflection mirror region 10a, 10c. A contact layer 19 is formed on the second upper cladding layer 18. A first electrode layer 20 is formed on the contact layer 19.
(143) When viewed along a direction crossing at right angles to the direction of the optical axis, the substrate 11 extends under the mesa portion M and the current-blocking layers 25.
(144) A second electrode layer 21 is formed on the underside of the substrate 11.
(145) The first and second electrode layers 20 and 21 act to inject current into the active layer 16.
(146) The second distributed reflection mirror region 10c includes a second diffraction grating layer 22 formed on the substrate 11, and the second lower cladding layer 15 formed on the second diffraction grating layer 22. The etch stop layer 80 is formed on the second lower cladding layer 15. An optical guide layer 23 is formed on the etch stop layer 80. The optical guide layer 23 is optically coupled to the active layer 16. A third upper cladding layer 24 is formed on the optical guide layer 23, and the second upper cladding layer 18 is formed on the third upper cladding layer 24.
(147) The second diffraction grating layer 22 has a diffraction grating having the same grating period as that of the first diffraction grating layer 13. From the standpoint that the second distributed reflection mirror region 10c has the same beam coupling coefficient as the active region 10b, it is preferable that the depth of grooves forming the diffraction grating of the second diffraction grating layer 22 is made the same as that of grooves forming the diffraction grating of the first diffraction grating layer 13. In the optical semiconductor device 10, the second diffraction grating layer 22 is formed integrally with the first diffraction grating layer 13 by processing the surface of the substrate 11.
(148) A first antireflection layer 28 is applied to cover an open end of the active region 10b, and a second antireflection layer 29 is applied to cover an open end of the second distributed reflection mirror region 10c. In
(149) The mesa portion M is formed from a portion left on the surface containing the first and second diffraction orating layers 13 and 22 in the active region 10b and the second distributed reflection mirror region 10c. The mesa portion M extends through the active region 10b and the second distributed reflection mirror region 10c. The active region 16 and the optical guide layer 23 are contained in the mesa portion M. Preferably, the buried layers 25 have electrically semi-insulating or insulating properties, and act to inject the current into the active region 16.
(150) The mesas portion M and the buried layers 25 are covered with a passivation layer 26.
(151) In the present embodiment described above, since the phase shift portion 14 is formed so as to provide a phase shift not smaller than 1.5π radians but not larger than 1.83π radians, as in the earlier described first embodiment, the optical semiconductor device 10 offers the same effect as that achieved by the optical semiconductor device of the first embodiment.
(152) A monolithic optical semiconductor device array may be formed by arranging a plurality of optical semiconductor devices of the third embodiment on a single substrate.
(153)
(154) The optical semiconductor device array 30 is constructed from four optical semiconductor devices 10A to 10D arranged side by side on a single substrate 11. The optical semiconductor devices 10A to 10D each have the same structure as the optical semiconductor device of the third embodiment described above. The optical semiconductor devices 10A to 10D are arranged side by side on the single substrate 11 with their optical axes oriented in the same direction. The structure of each of the optical semiconductor devices 10A to 10D is depicted in simplified form compared with that of the optical semiconductor device depicted in
(155) If the optical semiconductor devices 10A to 10B are constructed to oscillate at respectively different wavelengths, the optical semiconductor device array 30 can be operated to emit laser light simultaneously at four different wavelengths.
(156) According to the present embodiment, since the optical semiconductor devices 10A to 10B forming the optical semiconductor device array 30 have high tolerance to manufacturing variations, etc., and have high fabrication yield, the optical semiconductor device array can be produced with high yield.
(157) Alternatively, the optical semiconductor device array may be formed by arranging a plurality of optical semiconductor devices of the earlier described second embodiment.
(158) It is also possible to fabricate a monolithic integrated device using the optical semiconductor devices or the optical semiconductor device array disclosed in this specification.
(159)
(160) The integrated device 40 of the present embodiment includes an optical semiconductor device array 30 which is formed on a substrate 11, and optical waveguides 41 which are also formed on the substrate 11 and through each of which laser light output from a corresponding one of optical semiconductor devices 10A to 10D propagates.
(161) The integrated device 40 further includes an. optical coupler 42, formed on the substrate 11, for combining the laser light propagated through the respective optical waveguides 41, and an optical waveguide 43, formed on the substrate 11, for guiding therethrough the combined laser light output from the optical coupler 42. The optical coupler 42 can be constructed using, for example, an MMI coupler or an AWG coupler.
(162) The open end faces of the optical semiconductor devices 10A to 10D are covered with a first antireflective layer 44, while the open end face of the optical waveguide 43 is covered with a second. antireflective layer 45.
(163) According to the integrated device 40 of the present embodiment described above, since the optical semiconductor device array used has high yield, the integrated device can be produced with high yield, and a wavelength-division multiplexed signal can be generated based on the laser light output from the respective optical semiconductor devices.
(164) It is also possible to fabricate a transmitter/receiver module pair using the optical semiconductor devices or optical semiconductor device array or the integrated device disclosed in this specification.
(165)
(166) The optical transmitter/receiver module pair 50 of the present embodiment includes an optical transmitter module 51, an optical fiber 57 through which light output from the optical transmitter module 51 is transmitted, and an optical receiver module 58 which receives the light transmitted through the optical fiber 57.
(167) The optical transmitter module 51 includes an optical transmitter unit 52 having the same configuration as the integrated device depicted in
(168) The optical transmitter module 51 further includes an isolator 55 which prevents reflected light from the optical fiber 57 from entering the optical transmitter unit 52, and a monitoring unit 54 which monitors the laser light being output from the optical transmitter unit 52.
(169) The optical transmitter module 51 transmits directly modulated optical signals, output from the optical transmitter unit 52, into the optical fiber 57.
(170) The optical receiver module 58 includes an optical receiver unit 59, a lens 61 which couples the laser light output from the optical fiber 57 into the optical receiver unit 59, and a driving unit 60 which drives the optical receiver unit 59.
(171) According to the optical transmission system 50 of the present embodiment described above, wavelength-division multiplexed optical signals can be transmitted and received.
(172) Next, one embodiment of a preferred fabrication method for the optical semiconductor device of the first embodiment described above will be described below with reference to drawings.
(173) First, as depicted in
(174) Next, as depicted in
(175) Next, as depicted in
(176) Then, as depicted in
(177) Next, as depicted in
(178) A quantum well structure was used for the active layer 16. In the present embodiment, the quantum well structure was formed using an undoped AlGaInAs well layer and an undoped AlGaInAs barrier layer. The undoped AlGaInAs well layer was formed to have a thickness of 4.2 nm and a compression strain of 1.0%. The undoped AlGaInAs barrier layer was formed to have a composition wavelength of 1.00 μm and a thickness of 10 nm. The quantum well structure was a 15-layer structure, and its oscillation wavelength was 1310 cm. Undoped AlGaInAs-SCH (Separate Confinement Heterostructure) layers were provided on the top and bottom of the quantum well structure in such a manner as to sandwich the quantum well structure therebetween. Each undoped AlGaInAs-SCH layer was formed to have a composition wavelength of 1.00 μm and a thickness of 20 nm.
(179) Alternatively, for the quantum well structure, the undoped AlGaInAs well layer may be formed to have a thickness of 6.0 nm and a compression strain of 1.0%, and the undoped AlGaInAs barrier layer to have a composition wavelength of 1.05 μm and a thickness of 10 nm, and the quantum well structure may be formed by stacking 12 such lavers one on top of another to achieve an oscillation wavelength of 1310 nm.
(180) Further, for the quantum well structure, the well layer and the barrier layer may each be formed using GaInAsP.
(181) The first upper cladding layer 17 was formed using p-type doped InP to a thickness of 200 nm.
(182) Then, a mask 91 is formed on the first upper cladding layer 17. In the present embodiment, the mask 91 was formed by CVD using SiO.sub.2 to a thickness of 400 nm.
(183) Next, as depicted in
(184) Next, as depicted in
(185) Then, as depicted in
(186) The optical guide layer 23 may be formed using undoped AlGaInAs with a composition wavelength of 1.15 μm and a thickness of 250 nm.
(187) Next, as depicted in
(188) Next, as depicted in
(189) Next, as depicted in
(190) Then, as depicted In
(191) Next, as depicted in
(192) Next, as depicted in
(193) Next, using photolithography, the contact layer 19 is etched away everywhere except the portion of the contact layer 19 located on the mesa portion M in the second region A2. Then, the passivation layer 26 is formed so as to cover the mesa portion M and the exposed portion of the first lower cladding layer 12. In the present embodiment, the passivation layer 26 was formed using SiN. Then, openings are formed in the passivation layer 26, and the first electrode layer 20 connecting to the contact layer 19 and the second electrode layer 21 connecting to the first lower cladding layer 12 are formed. Then, the bonding layer 27 is formed on the underside of the substrate 11. Further, the first antireflective layer 28 is formed on the open end face of the first region A1, and the second antireflective layer 29 on the open end face of the third region A3, to complete the fabrication of the optical semiconductor device of the first embodiment depicted in
(194) In the present invention, the optical semiconductor device, the optical transmitter module, and the optical transmission system according to any one of the above embodiments can be modified in various ways without departing from the spirit and purpose of the present invention. Further, the constituent features of any one embodiment can be applied to the other embodiment where appropriate.
(195) For example, the material used for forming the active layer or the optical guide layer in the optical semiconductor device fabrication method described above is only one example, and the active layer or the optical guide layer may be formed using some other suitable compound semiconductor or the like.
(196) In the optical semiconductor device fabricated according to the optical semiconductor device fabrication method described above, the first and second lower cladding layers were formed with n-type conductivity, while the first and second upper cladding layers were formed with p-type conductivity, but these layers may be formed to have opposite conductivity type.
(197) Further, in the optical semiconductor device fabrication method described above, an InP substrate was used, but instead, a GaAs substrate may be used. Further, the optical semiconductor device may be formed on a silicon substrate by using a laminating method.
(198) While the optical semiconductor device according to any one of the above embodiments has been described as producing light at 1310-nm wavelength, the oscillation wavelength is not limited to any particular wavelength, but may be set appropriately according to the specific purpose for which it is intended.
(199) Further, the optical semiconductor devices according to the first and third embodiments have each been described as having a heterostructure, but the optical semiconductor device may have a current-blocking structure of a pnpn thyristor configuration.
(200) Further, the optical semiconductor devices according to the first and second embodiments have each been described as having an embedded diffraction grating, while the optical semiconductor device according to the third embodiment has been described as having a surface diffraction grating structure, but the structure of the diffraction grating is not limited to any particular type. The optical semiconductor devices of the first to third embodiments may have diffraction gratings of different structures.
(201) In the optical semiconductor device according to each of the above embodiments, the first diffraction grating layer has been described as being formed on the substrate side of the active layer, but alternatively, the first diffraction grating layer may be formed on the opposite side of the active layer from the substrate.
(202) All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.