Non-destructive inspection device
09726622 · 2017-08-08
Assignee
Inventors
Cpc classification
G21K2207/005
PHYSICS
A61B6/4291
HUMAN NECESSITIES
G01N23/20075
PHYSICS
G21K1/06
PHYSICS
International classification
G01N23/20
PHYSICS
A61B6/00
HUMAN NECESSITIES
Abstract
An accurate non-destructive inspection of a moving subject is conducted using a radiation source unit that irradiates radioactive rays toward gratings. Each grating includes a plurality of grating members. A radioactive ray detector unit detects the radioactive rays diffracted by the plurality of grating members. The plurality of grating members are arranged with a predetermined phase difference such that moiré pattern images respectively formed by the radioactive rays transmitted through first to third partial areas have a phase difference between the moiré pattern images.
Claims
1. A non-destructive inspection device, comprising a radiation source unit, a grating group and a radiation ray detector unit, wherein: the radiation source unit is configured to irradiate radiation rays having transmissivity to a subject toward the grating group; the grating group is composed of a plurality of gratings that transmit the radiation rays irradiated toward the grating group; each of the plurality of gratings includes a plurality of grating members arranged at a predetermined period determined for each grating; the radiation ray detector unit is configured to detect the radiation rays diffracted by the plurality of grating members; a radiation ray passage area through which the radiation rays irradiated from the radiation source unit and reaching the radiation ray detector unit pass includes at least first to third partial areas; the first to third partial areas are arranged at positions displaced from each other in a direction intersecting with an irradiation direction of the radiation rays; and when a part of the grating group located in a space through which each of the radiation rays to be transmitted through any one of the first to third partial areas passes is called a reference grating partial group and parts of the grating group located in spaces through which the radiation rays to be transmitted through the other ones of the first to third partial areas pass are respectively called first and second grating partial groups, the grating members of some of the gratings included in the reference grating partial group are arranged at the predetermined period in this grating, some of the gratings included in the first grating partial group includes a grating member having a first phase difference with respect to the arrangement at the predetermined period in some of these gratings, and some of the gratings included in the second grating partial group includes a grating member having a second phase difference with respect to the arrangement at the predetermined period in some of these gratings, wherein: each of the first to third partial areas includes a mutually overlapping part and a non-overlapping part; the grating member having the first phase difference and the grating member having the second phase difference are both arranged in the non-overlapping parts; and the radiation source unit is configured to irradiate the radiation rays to the first to third partial areas at different timings; and wherein: one of the plurality of gratings is a G0 grating which constitutes a micro radiation source array, a part of the G0 grating belonging to the reference grating partial group, a part of the G0 grating belonging to the first grating partial group, and a part of the G0 grating belonging to the second grating partial group are arranged while being spaced apart or adjacent in the direction intersecting with the irradiation direction of the radiation rays, and the first and second phase differences are set between the part of the G0 grating belonging to the reference grating partial group, the part thereof belonging to the first grating partial group, and the part thereof belonging to the second grating partial group.
2. The non-destructive inspection device according to claim 1, wherein: the radiation ray detector unit is configured to detect the radiation rays transmitted through the reference grating partial group, the radiation rays transmitted through the first grating partial group and the radiation rays transmitted through the second grating partial group.
3. The non-destructive inspection device according to claim 2, further comprising a processing unit, wherein: the processing unit is configured to calculate any one of an absorption image, a refraction image and a scattering image of the subject using detection values of the radiation rays transmitted through the reference grating partial group, detection values of the radiation rays transmitted through the first grating partial group and detection values of the radiation rays transmitted through the second grating partial group.
4. The non-destructive inspection device according to claim 1, further comprising a conveying unit, wherein: the conveying unit is configured to move the subject relative to the grating group in the direction interesting with the irradiation direction of the radiation rays.
5. The non-destructive inspection device according to claim 1, wherein: the grating group is composed of two gratings.
6. The non-destructive inspection device according to claim 1, wherein: the grating group is composed of three gratings.
7. The non-destructive inspection device according to claim 1, wherein: the radiation source unit includes first to third ray sources; the first ray source unit is configured to irradiate the radiation rays transmitted through the first partial area; the second ray source unit is configured to irradiate the radiation rays transmitted through the second partial area; and the third ray source unit is configured to irradiate the radiation rays transmitted through the third partial area.
8. The non-destructive inspection device according to claim 1, wherein: the first and second phase differences are set at values capable of performing phase imaging using a detection result of the radiation rays transmitted through the reference grating partial group, a detection result of the radiation rays transmitted through the first grating partial group and a detection result of the radiation rays transmitted through the second grating partial group.
9. The non-destructive inspection device according to claim 1, wherein: the radiation rays are X-rays or neutron rays.
10. The non-destructive inspection device according to claim 1, further comprising a driving unit, wherein: the driving unit is configured to move the radiation source unit, the grating group and the radiation ray detector unit as a whole relative to the subject in the direction intersecting with the irradiation direction of the radiation rays.
11. The non-destructive inspection device according to claim 1, wherein: the subject is a living body.
12. A medical image diagnosis device, comprising the non-destructive inspection device according to claim 11 and an image presentation unit, wherein: the image presentation unit is configured to present an absorption image, a refraction image or a scattering image obtained from information of the radiation rays detected by the radiation ray detector unit as an image for diagnosis.
13. A non-destructive inspection method using the non-destructive inspection device according to claim 1, comprising: a step of moving the subject relative to the grating group in the direction intersecting with the irradiation direction of the radiation rays; a step of detecting the radiation rays transmitted through the subject when the subject passes through the reference grating partial group; a step of detecting the radiation rays transmitted through the subject when the subject passes through the first grating partial group; and a step of detecting the radiation rays transmitted through the subject when the subject passes through the second grating partial group.
14. The non-destructive inspection device according to claim 1, wherein: the entire non-destructive inspection device rotatable about a rotation axis that passes through the subject so that the subject moves relative to the non-destructive inspection device.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(30) (Configuration of Non-Destructive Inspection Device in First Embodiment)
(31) Hereinafter, the configuration of a non-destructive inspection device according to a first embodiment of the present invention is described with reference to the drawings.
(32) (Overall Configuration of Non-Destructive Inspection Device)
(33) The non-destructive inspection device of the present embodiment includes a radiation source unit 1, a grating group 2 and a radioactive ray detector unit 3 (see
(34) (Radiation Source Unit)
(35) The radiation source unit 1 is configured to irradiate radioactive rays having transmissivity to a subject 10 toward the grating group 2. Specifically, in the present embodiment, an X-ray source unit for generating X-rays is used as the radiation source unit 1. An X-ray source unit for generating X-rays (i.e., radioactive rays) by irradiating electron beams to a target can be, for example, used as the radiation source unit 1. A specific configuration of the radiation source unit 1 is not described in any further detail since it can be the same as existing X-ray source units.
(36) (Grating Group)
(37) The grating group 2 includes a plurality of gratings through which radioactive rays irradiated toward this grating group 2 can be transmitted. The grating group 2 satisfies conditions for a mechanical structure and a geometric arrangement necessary to configure a Talbot interferometer (including a case of a Talbot-Lau interferometer). However, in the present embodiment, the conditions for configuring a Talbot interferometer have only to be satisfied to a degree sufficient to enable a necessary inspection and need not be satisfied in a mathematically strict sense.
(38) Specifically, the grating group 2 of the present embodiment is configured by three gratings including a grating G0, a grating G1 and a grating G2. The grating G0 is a grating for configuring a Talbot-Lau interferometer which is one type of the Talbot interferometer and an absorption type grating is used. A minute radiation source array, which is a constituent element of the Talbot-Lau interferometer, is realized by the grating G0. Although a phase type grating is normally used as the grating G1, it is also possible to use an absorption type grating. An absorption type grating is used as the grating G2. It should be noted that the arrangement of G2 can also be omitted (Lau interferometer, see JP2012-16370A).
(39) Each of the gratings G0 to G2 includes a plurality of grating members 21 (see
(40) (Radioactive Ray Detector Unit)
(41) The radioactive ray detector unit 3 is configured to detect the radioactive rays arriving thereat after being transmitted through the plurality of grating G0 to G2 pixel by pixel. Specifically, an X-ray line sensor capable of detecting X-rays by each of pixels arranged in a one-dimensional direction is used as the radioactive ray detector unit 3 of the present embodiment. More specifically, this radioactive ray detector unit 3 includes detectors 31 to 33 (see
(42) It should be noted that two-dimensional image data of the subject can be obtained by arranging obtained one-dimensional data in time series in line sensors. The line sensors described here include not only sensors in which pixels are one-dimensionally arranged, but also sensors of a type that the sum of pixel values at corresponding pixel positions are read in synchronization with a motion of a subject for a pixel row of a direction of the motion of the subject using a two-dimensional sensor such as TDI (Time Domain Integration) detectors and sensors of a type that a TDI motion is simulated by computer computation after two-dimensional images are read at a high speed.
(43) Further, an irradiation direction of X-rays is shown assuming approximately plane-wave X-rays in
(44) (Configuration for Giving Phase Difference Between Grating Members)
(45) Here, a configuration for giving a phase difference between the grating members, which is a characteristic of the present embodiment, is described. For this description, an area where the radioactive rays irradiated from the radiation source unit 1 and reaching the radioactive ray detector unit 3 pass is referred to as a radioactive ray passage area 7 in the present embodiment. This radioactive ray passage area 7 means a space from the radiation source unit 1 to the radioactive ray detector unit 3 in this embodiment. This radioactive ray passage area 7 includes first to third partial areas 71 to 73 (shown in broken lines in
(46) The first to third partial areas 71 to 73 are arranged at positions displaced from each other in a direction intersecting with an irradiation direction of the radioactive rays (transverse direction in
(47) Further, the first to third partial areas 71 to 73 are located at such positions that the subject 10 moving relative to the grating group 2 can pass in the direction (transverse direction in
(48) Further, in the present embodiment, a concept of reference, first and second grating partial groups is introduced as described below for description. Each partial group is at least a partial set of the gratings G0 to G2 constituting the grating group 2.
(49) Specifically, a part of the grating group 2 located in a space where the radioactive rays that should pass any one of the first to third partial areas 71 to 73 (first partial area in the shown example) is called the reference partial group 220 (grating in a part enclosed by a broken line 220 in
(50) As a premise, the grating members 21 in a part of each grating G0 to G2 included in each partial group 220 to 222 are arranged at a predetermined period to satisfy the configuration of a Talbot interferometer. Thus, the grating members 21 in the parts of the gratings G0 to G2 included in the reference partial group 220 are also arranged at the predetermined period in these gratings. The period of the grating members 21 included in the reference partial group 220 serves as a reference of the phase difference described below.
(51) An example in which a plurality of reference grating members 21 and a plurality of grating members shifted in phase (described later) are arranged on one of the gratings G0 to G2 (e.g., grating G1) is shown in
(52) A partial grating included in the first grating partial group 221 (part of the grating G1 in the example of
(53) Similarly to the above, a partial grating included in the second grating partial group 222 (part of the grating G1 in the example of
(54) (Phase Shift Amount Determination Method)
(55) The first and second phase differences are set at values capable of performing a phase imaging method using a detection result of the radioactive rays transmitted through the reference grating partial group 220, a detection result of the radioactive rays transmitted through the first grating partial group 221 and a detection result of the radioactive rays transmitted through the second grating partial group 222.
(56) In the conventional fringe scanning method, a plurality of images are obtained by parallelly moving a grating in each step of 1/M (M is an integer not smaller than 3) of the period of the grating. At this time, moiré patterns formed by a self-image of the grating G1 and the grating G2 are obtained as intensity distributions of radioactive rays by the radioactive ray detector unit 3. Further, the moiré pattern periodically changes in accordance with a movement amount of the grating. When the grating moves an amount corresponding to one period, the moiré pattern returns to an original shape. Accordingly, the so-called phase imaging method (process of obtaining an absorption image, refraction image or scattering image) can be performed utilizing M images corresponding to a step number M of the grating.
(57) The conventional fringe scanning method can be applied to substantially stationary subjects. To apply a conventional measurement to a subject moving as a target in the present embodiment, the fringe scanning method has to be performed at a very high speed, including minute step movements of a grating and it is difficult to perform such a method. The present embodiment can be said to be a method for performing a fringe scanning method, utilizing a movement of the subject. Specifically, areas corresponding to minute step movements of a grating are spatially arranged and formed and the acquisition of data necessary for the fringe scanning method is realized by causing the subject to pass through those areas. Thus, a phase difference is given between the grating members of each grating so that a specified phase difference can be generated between moiré pattern images formed by the radioactive rays incident on the detectors 31 to 33 of the radioactive ray detector unit 3. Here, there is almost no structural restriction for the positions of the grating members for giving a phase difference. For example, an appropriate design is possible such as by giving a phase difference to the grating member of the grating G0 in a radioactive rays passage part for the radioactive rays to be incident on the detector 32 and giving a phase difference to the grating member of the grating G1 in the radioactive rays passage part for the radioactive rays to be incident on the detector 33. In short, a plurality of grating members have only to be arranged with the specified phase difference so as to “provide a phase difference between moiré patterns each formed by the radioactive rays transmitted through the first to third partial areas 71 to 73.”
(58) Further, the number of the gratings constituting the grating group 2 may be two by excluding the grating G0 or G2 (design conditions in the case of a two-grating configuration is also already known). In this case, a phase shift has only to be made in each area as described above in the grating members constituting the two gratings.
(59) The calculation of the phase shift amount is described in more detail. When p denotes the number of the partial areas described above (i.e., the number of the first to n.sup.th partial areas) and i denotes each integer satisfying 1≦i≦(p−1), the arrangement of the grating members in any one of the gratings present in the i.sup.th grating partial group has a phase difference obtained by
(d/p)×i
with respect to the arrangement of the gratings at the predetermined period (i.e., predetermined period in the gratings belonging to the reference grating partial group). It should be noted that this phase difference need not be mathematically strict and a slight error is allowed if this condition is satisfied to a practically problem-free degree. Here, d is a periodical configuration in the grating, i.e., an arrangement period of the grating members and p has generally an integer value not smaller than 3. Further, the number q of the grating partial groups including the reference grating partial group is not smaller than a division number p of the period, i.e., q≧p. Specifically, it is possible that the grating partial groups capable of forming a phase difference between the moiré images are present more than necessary (i.e., redundant areas are present).
(60) It should be noted that the grating members other than those with the phase difference are arranged in a periodic structure without a phase difference in the gratings present in the i.sup.th grating partial group.
(61) Further, since the phase differences are, in principle, equivalent even if an N-fold period (N is an integer other than 0) is added, the phase differences include those with the N-fold period.
(62) (Conveying Unit)
(63) The conveying unit 4 is configured to move the subject 10 relative to the grating group 2 in the direction intersecting with the irradiation direction of the radioactive rays (transverse direction in
(64) A belt used in the belt conveyor as the conveying unit 4 is preferably selected to have high transmissivity to radioactive rays used, but is not particularly restricted if a structure and a material used in ordinary conveyors are used. It should be noted that, without limitation to the belt conveyor, the conveying unit 4 can be appropriately configured if it can convey the subject 10 in a desired direction. Further, a configuration for fixing the subject 10 and relatively moving the entire assembly of the radiation source unit, the grating group and the radioactive ray detector unit with respect to the subject 10 (including a movement on a polar coordinate) is also theoretically possible.
(65) (Processing Unit)
(66) The processing unit 5 is configured to calculate any one or all of the absorption image, the refraction image and the scattering image of the subject using detection values (i.e., image data) of the radioactive rays transmitted through the reference grating partial group 220, detection values of the radioactive rays transmitted through the first grating partial group 221 and detection values of the radioactive rays transmitted through the second grating partial group 222. A specific calculation method is described later as the operation of the non-destructive inspection device of the present embodiment.
(67) (Control Unit)
(68) The control unit 6 is configured to send a drive signal to the conveying unit 4 and send moving speed information (indication value or detection value) of the subject 10 to the processing unit 5.
(69) (Operation of Non-Destructive Inspection Device of Present Embodiment)
(70) The operation of the non-destructive inspection device of the present embodiment is described below further with reference to
(71) (Step SA-1 of
(72) A state where radioactive rays are irradiated from the radiation source unit 1 toward the radioactive ray detector unit 3 is considered as an initial state. In this state, the subject 10 is conveyed in a specified direction by the conveying unit 4 on the basis of a control command from the control unit 6. The control unit 6 sends a moving speed of the subject 10 to the processing unit 5. The radioactive ray detector unit 3 is in a state where detection signals are continuously recorded in time series.
(73) (Steps SA-2 to 4 of
(74) Subsequently, the subject 10 moves to between the detector 31 of the radioactive ray detector unit 3 and the radiation source unit 1 and the radioactive ray detector unit 3 detects an radioactive rays intensity at each pixel position in time series by the detector 31, obtains first image data I.sub.1(x, t) and, simultaneously, outputs it to the processing unit 5 (see
(75) Thereafter, similarly, the subject 10 is recorded as I.sub.2(x, t) and I.sub.3(x, t) in the detectors 32, 33 and I.sub.2(x, t) and I.sub.3(x, t) are output to the processing unit 5 according to a movement of the subject 10 (see
(76) (Step SA-5 of
(77) Subsequently, the calculation method in the processing unit 5 is described further with reference to
(78) Then, the absorption image, the refraction image and the scattering image can be calculated by a left column of
(79) Further, when image data I.sup.0 similarly measured in the absence of the subject 10 is obtained, each image can be calculated by expressions shown in a right column of
(80) (Step SA-6 of
(81) Subsequently, the processing unit 5 outputs the obtained time-series images (absorption images, refraction images or scattering images) to an output unit 8. Of course, the processing unit 5 can record the obtained images in a recording unit (not shown) instead of or in addition to the output to the output unit 8. An output destination of the images by the processing unit 5 can be appropriately selected according to the purpose of the device. The output unit 8 is, for example, a display or a printer, but may be, for example, another system utilizing processing results without being restricted to those.
(82) Since a certain scanning time is required to obtain a plurality of images accompanying the step-wise movements of a grating in a non-destructive inspection using the phase imaging method (particularly the one using the conventional fringe scanning method), there has been a problem of being unsuitable for the inspection of moving subjects.
(83) Contrary to this, in the present embodiment, the movement of the subject 10 is utilized without moving the gratings. This enables the images of the subject successively passing through the first to third partial areas 71 to 73 to be obtained by each linear detector 31 to 33. Using these images, the necessary phase imaging process can be performed as described above.
(84) Thus, according to the non-destructive inspection device of the present embodiment, there is an advantage of enabling a high-sensitivity non-destructive inspection of the moving subject 10 making use of the movement of the subject 10.
(85) Further, since a driving mechanism for precisely driving the gratings can be omitted in the present embodiment, the production, installation and maintenance of the device can be simplified, which can contribute to the reduction of cost including running cost. Furthermore, it is believed that an installation space of the entire device can be reduced in size.
(86) (Second Embodiment)
(87) Next, a non-destructive inspection device according to a second embodiment of the present invention is described on the basis of
(88) In the first embodiment described above, each grating member 21 included in each grating G0 to G2 extends in the longer direction of each grating (thickness direction of the plane of
(89) The operation of the non-destructive inspection device of the second embodiment is basically the same as in the case of the first embodiment. Specifically, radiation image data I.sub.1 to I.sub.3 in each area is obtained according to a movement of a subject 10 and a desired subject image can be generated from those pieces of the image data.
(90) Further, the non-destructive inspection device of the second embodiment has an advantage of being able to increase an effective thickness of the grating members by inclining the gratings in the shorter direction of the gratings (lateral direction of
(91) Other configurations and advantages of the second embodiment are not described in any further detail since being similar to those of the first embodiment described above.
(92) (Third Embodiment)
(93) Next, a non-destructive inspection device according to a third embodiment of the present invention is described on the basis of
(94) In the first embodiment described above, the subject 10 makes a translational movement. At this time, angles of intersection of the radioactive rays reaching the detectors 31 to 33 constituting the radioactive ray detector unit 3 from the radiation source unit 1 with the subject 10 are slightly different. This becomes a cause of an error in the calculation of the phase imaging method. Particularly, this problem becomes bigger as the subject 10 becomes thicker. In the present embodiment, a conveying unit 4 having an arcuate course centered on a radiation source unit 1 is provided to avoid this problem. The subject 10 moves while being kept at a fixed distance from the radiation source unit 1 and constantly facing in the same direction toward the radiation source unit 1. This makes paths of radioactive rays transmitted to the subject 10 constantly fixed and enables a calculation error in the phase imaging method to be reduced, with the result that bad influences (e.g., image blurring) due to the calculation error can be avoided. Further, in the first embodiment described above, each grating G0 to G2 constituting the grating group 2 is in the form of a flat plate. In the case of adopting the conveying unit 4 having an arcuate course, an error due to this cannot be ignored in the calculation of phase imaging. Accordingly, in the non-destructive inspection device of the third embodiment, each grating G0 to G2 is arranged in a curved manner concentrically with the radiation source unit 1 as a center.
(95) More specifically, the non-destructive inspection device of the third embodiment includes a G0 holder 240, a G1 holder 241 and a G2 holder 242. As shown in
(96) Further, detectors 31 to 33 constituting a radioactive ray detector unit 3 of the present embodiment are arranged immediately behind the G2 holder 242. Each detector 31 to 33 is arranged on a concentric circle centered on the radiation source unit 1, whereby a distance between the grating G2 and each detector 31 to 33 is constant.
(97) The operation of the non-destructive inspection device of the third embodiment is also basically the same as the example of the first embodiment. Specifically, radiation image data I.sub.1 to I.sub.3 in each area is obtained and desired subject images can be generated from those pieces of the image data.
(98) Since the other configurations and advantages in the third embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(99) (Fourth Embodiment)
(100) Next, a non-destructive inspection device according to a fourth embodiment of the present invention is described on the basis of
(101) In the first embodiment described above, radioactive rays are irradiated from a single ray source. Contrary to this, in the non-destructive inspection device of the fourth embodiment, a radiation source unit 1 includes first to third ray source 11 to 13 (see
(102) Further, in the present embodiment, each grating G0 to G2 is configured by a combination of separate three partial gratings. Also in these partial gratings, a geometric arrangement including an arrangement period of grating members 21 included therein satisfies conditions for configuring a Talbot interferometer. Specifically, the grating members 21 constituting a grating group 2 of this fourth embodiment are arranged with a predetermined phase difference as in the above embodiments. For example, partial gratings constituting a grating G0 can be arranged such that the grating members of the left partial grating in
(103) The operation of the non-destructive inspection device of the fourth embodiment is also basically the same as the example of the first embodiment. Specifically, radiation image data I.sub.1 to I.sub.3 in each area is obtained according to a movement of the subject 10 and desired subject images can be generated from those pieces of the image data.
(104) Since angles of the radioactive rays irradiated to the subject 10 can be constant in each partial area in the fourth embodiment, an improvement of the accuracy of images generated by the phase imaging method can be expected.
(105) It should be noted that separate targets need not be used to configure the radiation source unit 1 shown in
(106) Since the other configurations and advantages in the fourth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(107) (Fifth Embodiment)
(108) Next, a non-destructive inspection device according to a fifth embodiment of the present invention is described on the basis of
(109) In the first embodiment described above, the straight line sensors are used as the radioactive ray detector unit 3. Contrary to this, in the fifth embodiment, the radioactive ray detector unit 3 is configured by arranging a plurality of sensors 3a to 3e in an offset manner. However, there is no restriction to the number of the sensors. In the present embodiment, partial gratings constituting each grating G0 to G2 are arranged above each sensor 3a to 3e as shown in
(110) In the fifth embodiment, a plurality of gratings and the sensors are arranged in an offset manner and offset by a predetermined amount, but a basic configuration is similar to that of the first embodiment. However, since there are differences in the arrival time of a subject according to offset amounts (known on the side of a system) of the sensors 3a to 3e of the radioactive ray detector unit, the phase imaging method may be performed by canceling such differences in a processing unit 5.
(111) According to the non-destructive inspection device of the fifth embodiment, there is an advantage of easily dealing with a large subject since a width of the detector unit can be easily enlarged.
(112) Since the other configurations and advantages in the fifth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(113) (Sixth Embodiment)
(114) Next, a non-destructive inspection device according to a sixth embodiment of the present invention is described on the basis of
(115) In the first embodiment described above, the grating members are fabricated by periodically changing a thickness of a substrate. Etching can be, for example, used as a technique for changing the thickness of the substrate. However, it is generally difficult to fabricate grating members having a high aspect ratio (width-to-thickness ratio) with high density and high accuracy.
(116) Accordingly, in the sixth embodiment, a grating formed with unevenness in a thickness direction of a substrate is so used that radioactive rays are incident along a width of the grating (extending direction of grooves). In
(117) Since the width of the substrate can be utilized as a thickness of grating members in this way, processing is easy and a high aspect ratio can be obtained.
(118) Since the other configurations and advantages in the sixth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(119) (Seventh Embodiment)
(120) Next, a non-destructive inspection device according to a seventh embodiment of the present invention is described on the basis of
(121) In the first embodiment described above, the grating members corresponding to each grating partial group 220 to 222 extend in the longer direction of the gratings (vertical direction of
(122) Since the other configurations and advantages in the seventh embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(123) (Eighth Embodiment)
(124) Next, a non-destructive inspection device according to an eighth embodiment of the present invention is described on the basis of
(125) In this eighth embodiment, a redundant configuration is added to the configuration of the fourth embodiment. As described above, the number q of the grating partial groups including the reference grating partial group is not smaller than the division number p of the period, i.e., q≧p. Specifically, it is possible that the grating members having phase differences are present more than the necessary number p (i.e., redundant areas are present).
(126) In an example of the eighth embodiment, the first to third partial areas 71 to 73 shown in
(127) By adopting such a redundant configuration, an influence on inspection accuracy due to fabrication errors of members can be alleviated.
(128) It should be noted that a degree of redundancy to be given can be determined corresponding to conditions such as accuracy required for the device and an installation area of the device.
(129) Since the other configurations and advantages in the eighth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(130) (Ninth Embodiment)
(131) Next, a non-destructive inspection device according to a ninth embodiment of the present invention is described on the basis of
(132) The configuration of the non-destructive inspection device of this ninth embodiment is basically similar to that of the third embodiment shown in
(133) In the third embodiment shown in
(134) Contrary to this, in the non-destructive inspection device of the ninth embodiment, a driving unit 9 is used instead of the conveying unit 4. The driving unit 9 is configured to move a radiation source unit 1, a grating group 2 and a radioactive ray detector unit 3 as a whole relative to a subject 10 in a direction intersecting with an irradiation direction of radioactive rays.
(135) More specifically, the driving unit 9 in the ninth embodiment is configured by a support base 91 and a driving mechanism (not shown) for rotating the support base 91 within a specified angular range centered on the position of the radiation source unit 1. The radiation source unit 1, the grating group 2 and the radioactive ray detector unit 3 are mounted on the support base 91 and rotated about the position of the radiation source unit 1 according to the rotation of the support base 91. The driving unit 9 may return the support base 91 to an initial position by rotating the support base 91 by one turn or may return the support base 91 to the initial position by rotating the support base 91 in a reverse direction.
(136) This enables the subject 10 to relatively move with respect to the non-destructive inspection device and enables radiation image data similar to that of the third embodiment to be obtained.
(137) It should be noted that although the radiation source unit 1 makes a rotational motion instead of a translational motion in the ninth embodiment, this case is also included in the concept of a relative “movement” with respect to the subject 10.
(138) According to the non-destructive inspection device of the ninth embodiment, a movement of the subject 10 is not required. Thus, when the subject 10 is a living body, there is an advantage of being able to reduce burdens on the living body.
(139) Since the other configurations and advantages in the ninth embodiment are similar to those of the third embodiment described above, they are not described in any further detail.
(140) (Tenth Embodiment)
(141) Next, a non-destructive inspection device according to a tenth embodiment of the present invention is described on the basis of
(142) The configuration of the non-destructive inspection device of this tenth embodiment is basically similar to that of the first embodiment shown in
(143) In the first embodiment shown in
(144) Contrary to this, in the non-destructive inspection device of the tenth embodiment, a driving unit 109 is used instead of the conveying unit 4. The driving unit 109 is configured to move a radiation source unit 1, a grating group 2 and a radioactive ray detector unit 3 as a whole relative to a subject 10 in a direction intersecting with an irradiation direction of radioactive rays.
(145) More specifically, the driving unit 109 in the tenth embodiment includes a base unit 1091 and a rail unit 1092 for moving this base unit 1091 in a specified direction (arrow direction in
(146) It should be noted that, in the tenth embodiment, the radioactive ray detector unit 3 is mounted on a lower surface side of a grating G2 of the grating group 2.
(147) Further, the subject 10 of the tenth embodiment is supported by a supporting body 101. The supporting body 101 is shaped not to obstruct the moving grating group 2 and the like. Of course, the position of the subject 10 is also set not to obstruct the moving grating group 2 and the like.
(148) In the tenth embodiment, the subject 10 can be relatively moved with respect to the non-destructive inspection device and radiation image data similar to that of the first embodiment described above can be obtained by this configuration.
(149) According to the non-destructive inspection device of the tenth embodiment, a movement of the subject 10 is not required. Thus, when the subject 10 is a living body, there is an advantage of being able to reduce burdens on the living body.
(150) Since the other configurations and advantages in the tenth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(151) (Eleventh Embodiment)
(152) Next, a medical image diagnosis device according to an eleventh embodiment of the present invention is described on the basis of
(153) The medical image diagnosis device of this eleventh embodiment includes a non-destructive inspection device 1000 and an image presentation unit 2000.
(154) The non-destructive inspection device 1000 can be configured, for example, by the non-destructive inspection device of the ninth or tenth embodiment described above.
(155) The image presentation unit 2000 is configured to present an absorption image, a refraction image or a scattering image obtained from the information of radioactive rays detected by a radioactive ray detector unit 3 as an image for diagnosis if necessary. A technique for obtaining the absorption image, the refraction image and the scattering image from the detected radioactive rays information is not described in detail since it may be similar to that described in the first embodiment.
(156) The image presentation unit 2000 is, for example, a display for image display, but may be an output device such as a printer. In short, the image presentation unit 2000 has only to have a function of being able to present an image to a person who diagnoses (e.g., medical professional such as a doctor or a laboratory technician).
(157) According to the medical image diagnosis device of the eleventh embodiment, an absorption image, a refraction image or a scattering image can be presented to a person, who diagnoses, if necessary when a subject 10 is a living body.
(158) (Twelfth Embodiment)
(159) Next, a non-destructive inspection device according to a twelfth embodiment of the present invention is described on the basis of
(160) In the first embodiment described above, the first to third partial areas 71 to 73 are separated from each other (see
(161) Contrary to this, in this twelfth embodiment, each of first to third partial areas 71 to 73 has a part overlapping each other and non-overlapping parts (see
(162) Further, a radiation source unit 1 of the present embodiment is configured to irradiate radioactive rays to the first to third partial areas 71 to 73 at different timings.
(163) More specifically, in the twelfth embodiment, a part of a grating G0 belonging to the reference grating partial group 220, a part thereof belonging to the first grating partial group 221 and a part thereof belonging to the second grating partial group 222 are arranged while being spaced apart (or adjacent) in the direction intersecting with the irradiation direction of radioactive rays. Specified phase differences (e.g., first and second phase shift sections 231, 232 in
(164) Further, in the non-destructive inspection device of the twelfth embodiment, the entire device can be rotated about a specified rotary shaft 1001 (see
(165) In the operation of the non-destructive inspection device of the twelfth embodiment, radioactive rays are irradiated from the radiation source unit 1 to the first to third partial areas 71 to 73 at different timings. A configuration example of the radiation source unit 1 is described later. In this way, even if the first to third partial areas 71 to 73 partly overlap, the radiation image data I.sub.1 to I.sub.3 corresponding to each area can be separately obtained and desired subject images can be generated from those pieces of the image data. Since the phase differences are formed between the gratings in the non-overlapping parts of the first to third partial areas, the image data corresponding to these phase differences can be obtained.
(166) Further, since the radioactive rays irradiation timings to the first to third partial areas 71 to 73 are shifted in this embodiment, the radiation image data I.sub.1 to I.sub.3 corresponding to each area can be obtained (specific examples are shown in Supplement 1 and 2 to be described later) even without dividing the radioactive ray detector unit 3 into a plurality of detectors.
(167) Since the other configurations and advantages in the twelfth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(168) (Thirteenth Embodiment)
(169) Next, a non-destructive inspection device according to a thirteenth embodiment of the present invention is described on the basis of
(170) In the twelfth embodiment described above, the gratings G1 and G2 and the radioactive ray detector unit 3 are in the form of flat plates. Contrary to this, in the thirteenth embodiment, these members are arranged on concentric circles centered on a place of generating radioactive rays. This enables distances from a radiation source unit 1 to gratings G1 and G2 and a radioactive ray detector unit 3 to be kept constant. Then, there is an advantage of being able to maintain high accuracy of an obtained inspection result even when an interval of each grating is constant.
(171) Since the other configurations and advantages in the thirteenth embodiment are similar to those of the twelfth embodiment described above, they are not described in any further detail.
(172) (Fourteenth Embodiment)
(173) Next, a non-destructive inspection device according to a fourteenth embodiment of the present invention is described on the basis of
(174) In the twelfth embodiment described above, the entire device is configured to rotate about the rotary shaft 1001. Contrary to this, in the fourteenth embodiment, the entire device is not rotated and a subject 10 is moved relative to the device, for example, by the conveying unit 4 as shown in
(175) In the fourteenth embodiment, an arrangement direction (lateral direction in
(176) Since the other configurations and advantages in the fourteenth embodiment are similar to those of the twelfth embodiment described above, they are not described in any further detail.
(177) (Fifteenth Embodiment)
(178) Next, a configuration example of the radiation source unit 1 useable in the non-destructive inspection devices according to the twelfth to fourteenth embodiments described above is described as a fifteenth embodiment on the basis of
(179) In the fifteenth embodiment, an electron beam is irradiated from an electron gun 16 to a part 1a on a cylindrical surface of a rotatable target 15. This enables radioactive rays (specifically X-rays) to be generated from the part 1a and irradiated toward a grating G0. The radioactive rays propagating from the part 1a toward a radioactive ray detector unit 3 through the grating G0 pass through a first partial area 71. Further, a part of the grating G0 where the radioactive rays generated from the part 1a pass constitutes a reference grating partial group 220 in this example. Hereinafter, similarly, a part of the grating G0 where radioactive rays generated from a part 1b pass constitutes a reference grating partial group 221 in this example and a part of the grating G0 where radioactive rays generated from a part 1c pass constitutes a reference grating partial group 222 in this example. In this example, image data obtained by the radioactive rays from the part 1a corresponds to image data I.sub.1. Hereinafter, similarly, the part 1b corresponds to image data I.sub.2 and the part 1c corresponds to image data I.sub.3. The parts 1a to 1c described above are also called foci.
(180) In the radiation source unit 1 of the fifteenth embodiment, the gratings G0 to G2 are arranged in a normal direction to the surface of the target 15. Then, a distance from the radioactive ray generation source to each grating is constant, wherefore there is an advantage of eliminating the need for the correction of the obtained image data I.sub.1 to I.sub.3.
(181) Since the other configurations and advantages in the fifteenth embodiment are similar to those of the first embodiment described above, they are not described in any further detail.
(182) (Sixteenth Embodiment)
(183) Next, a modification of the radiation source unit 1 according to the fifteenth embodiment described above is described as a sixteenth embodiment on the basis of
(184) In the sixteenth embodiment, radioactive rays are taken out in a direction inclined with respect to a cylindrical surface of a target 15 (e.g., in a direction of 6° to the surface). This configuration has an advantage of being able to increase apparent X-ray intensity. However, since a distance from a radioactive ray generation source to each grating differs in each generation place, a corresponding correction needs to be made on the obtained image data.
(185) Since the other configurations and advantages in the sixteenth embodiment are similar to those of the fifteenth embodiment described above, they are not described in any further detail.
(186) (Supplement 1)
(187) An example of operational expressions for radioactive rays projection images obtained in the twelfth and thirteenth embodiments described above is described below further with reference to
(188) Operational expressions for projection images (absorption image T.sub.n, refraction image D.sub.n and scattering image V.sub.n) when X-rays are irradiated to the subject 10 (see
(189) It is assumed that an angle difference of each focus is 4π/(3N) when viewed from a rotation center 1001. It should be noted that although three foci are assumed here, an argument similar to the following one holds even if the number of the foci increases. An order of blinking (presence and absence of X-ray generation by electron beam irradiation) of each focus can be set as in
(190)
(191) Accordingly, if an x-axis is selected in a shift direction, the absorption image T.sub.n, the refraction image D.sub.n and the scattering image V.sub.n can be calculated as follows.
(192)
(193) It should be noted that a symbol hat (^) indicates an image measured in the absence of the subject.
(194) (Supplement 2)
(195) Another example of operational expressions for radioactive rays projection images obtained in the twelfth and thirteenth embodiments described above are shown below. It is assumed that an angle difference of each focus is 2π/(3N) when viewed from the rotation shaft 1001 (see
(196) It should be noted that the description of Supplement 1 and 2 described above more precisely matches in the thirteenth embodiment using the curved detector (
(197) (Supplement 3)
(198) An example of operational expressions for radioactive rays projection images obtained in the fourteenth embodiment described above is described below. It is assumed that ‘a’ denotes a distance between foci and Δt denotes a time interval of successively blinking each focus. Further, it is assumed that v denotes a speed of the subject and the blinking of the foci and the motion of the subject are synchronized if v=a/Δt is satisfied. If n denotes the number of cycles of blinking all three foci, three images I.sub.n.sup.k(x, y) (k=1, 2, 3) corresponding to the blinking of each focus are recorded on the image detector (i.e., radioactive ray detector unit 3) in the n.sup.th cycle. If a moving direction of the subject is represented by +x, the absorption image T.sub.n, refraction image D.sub.n and scattering image V.sub.n of the cycle n can be calculated by:
(199)
(200) It should be noted that a symbol hat (^) indicates an image measured in the absence of the subject.
(201) To improve S/N of a final image, images of each cycle can be added as follows.
(202)
(203) It should be noted that the above embodiments and examples are merely examples and do not indicate configurations essential for the present invention. The configuration of each part is not limited to the above if the gist of the present invention can be achieved.
(204) For example, although the X-ray source is used as the radiation source in each of the above embodiments, other radioactive rays having transmissivity to a subject, e.g., a neutron ray source can be used. Of course, in this case, a detector capable of detecting used radioactive rays is used as the radioactive ray detector.
(205) Further, as already described, the number of the gratings constituting the grating group may be two by omitting the grating G0 or G2.
LIST OF REFERENCE SIGNS
(206) 1 radiation source unit
(207) 11 to 13 first to third ray source
(208) 2 grating group
(209) G0 to G2 gratings
(210) 21 grating member
(211) 220 reference grating partial group
(212) 221 to 222 first and second grating partial groups
(213) 231 to 232 first and second phase shift sections
(214) 240 to 242 G0 to G2 holders
(215) 3 radioactive ray detector unit
(216) 31 to 33 detector
(217) 4 conveying unit
(218) 5 processing unit
(219) 6 control unit
(220) 7 radioactive ray passage area
(221) 71 to 73 first to third partial areas
(222) 8 output unit
(223) 9, 109 driving unit
(224) 91 support base
(225) 1091 base unit
(226) 1092 rail unit
(227) 10 subject
(228) 101 supporting body
(229) 1000 non-destructive inspection device
(230) 2000 image presentation unit