Fluid backflow management system and method of use thereof
09725894 · 2017-08-08
Assignee
Inventors
- Guylaine Caux (Sainte-Julie, CA)
- Martin Gauthier (Sutton, CA)
- Yves Racine (Saint-Jean-Port-Joli, CA)
- Patrick Savaria (Longueuil, CA)
Cpc classification
Y10T137/7306
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/2521
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E03D11/00
FIXED CONSTRUCTIONS
E03F5/042
FIXED CONSTRUCTIONS
Y10T137/7761
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/8342
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03D11/00
FIXED CONSTRUCTIONS
Abstract
An apparatus for continuously controlling fluid flow in a sewer conduit, comprising: a) moisture sensors detecting levels of fluid in this conduit; b) an inflatable bladder, mounted in the sewer conduit for releasably sealing in fluid tight fashion a section of this conduit; a compressed air source for inflating the bladder; and a control box including a CPU sensitive to the moisture sensor(s) and actuating the air compressor responsively to conduit fluid level conditions reaching beyond a preset threshold value. The performance of the apparatus is independent of the speed of fluid flow in the sewer conduit.
Claims
1. An assembly for blocking a conduit upon detecting a problem condition for a fluid, the conduit: defining an inner cavity in which the fluid flows and having a longitudinal axis, the conduit being in fluid communication with a clean-out duct transversally opening into the inner cavity of the conduit and having a longitudinal axis forming an angle of about 45 degrees with the axis of the conduit; the assembly comprising: an inflatable bladder configured to be inserted in a section of the inner cavity of the conduit via the clean-out duct, the inflatable bladder once inflated having a toroidal shape having a longitudinal axis aligned with the longitudinal axis of the conduit, the bladder being inflatable/deflatable between a deflated inoperative condition and an operative inflated condition in which the bladder is inflated for sealingly closing the conduit section; at least one sensor adapted to detect the problem condition of the fluid and positioned in the conduit on at least one side of the inflatable bladder, and beyond a contact area between the inflatable bladder and the conduit, the side being that related to the problem condition of the fluid; and a control panel having: a pressure system in fluid communication with the inflatable bladder to inflate the bladder to the operative inflated condition, and to deflate the bladder; and a processor unit for actuating the pressure system when the problem condition is detected by the at least one sensor, and for subsequently deflating the bladder when the problem condition is not detected.
2. The assembly according to claim 1, further comprising two of said sensor, with one of said sensors on each side of the inflatable bladder to detect two different problem conditions.
3. The assembly according to claim 1, wherein the inflatable bladder is accommodated in the clean-out duct of the conduit when in the deflated inoperative condition.
4. The assembly according to claim 3, wherein the pressurized system and processing unit are configured to be integrated to a cover of the clean out duct.
5. The assembly according to claim 1, further comprising at least a second inflatable bladder downstream of the first in the conduit, the first and second inflatable bladder both connected to the same pressure system.
6. The assembly according to claim 1, further comprising at least a second inflatable bladder in another conduit, the first and second inflatable bladder both connected to the same pressure system.
7. The assembly according to claim 1, wherein the pressure system comprises a pressure source actuated by the processing unit to create flow of pressurized fluid, at least one pressure line in fluid communication between the pressure source and the bladder to inflate the bladder, exhaust means to deflate the inflated bladder, and valves controlled by the processing unit to operate inflating/deflating cycles.
8. The assembly according to claim 7, further comprising a casing located away from the conduit for housing the pressure source and the processing unit.
9. The assembly according to claim 7, wherein the pressure system is a pneumatic system.
10. The assembly according to claim 1, wherein the pressure system comprises a cleaning line connected to a remainder of the pressure system and having an outlet end adjacent to the sensor to blow fluid on the sensor.
11. The assembly according to claim 10, wherein the cleaning line is connected to one of the pressure source and the pressure line.
12. The assembly according to claim 10, wherein the cleaning line is part of the exhaust means, whereby fluid blown on the sensor is fluid exhausted from the bladder during deflating.
13. The assembly according to claim 1, wherein one sensor is a wireless sensor.
14. The assembly according to claim 13, wherein one sensor is a piezoelectric powered sensor.
15. The assembly according to claim 1, further comprising a communication unit to enable communication with adjacent devices in nearby premises.
16. A method for blocking a conduit upon detecting a problem condition for a fluid flowing in the conduit, the conduit defining an inner cavity in which a fluid flows and having a longitudinal axis, the conduit being in fluid communication with a clean-out duct transversally opening into the inner cavity of the conduit and having a longitudinal axis forming an angle of about 45 degrees with the axis of the conduit; the method comprising the steps of: inserting an inflatable bladder in a section of the inner cavity of the conduit via the clean-out duct, the inflatable bladder once inflated having a toroidal shape having a longitudinal axis aligned with the longitudinal axis of the conduit, the bladder being inflatable/deflatable between a deflated inoperative condition and an operative inflated condition in which the bladder is inflated for sealingly closing the conduit section; detecting the problem condition of the fluid using at least one sensor positioned in the conduit on at least one side of the inflatable bladder, and beyond a contact area between the inflatable bladder and the conduit, the side being that related to the problem condition of the fluid; inflating the bladder to the operative inflated condition using a control panel having a pressure system in fluid communication with the inflatable bladder to inflate the bladder, and a processor unit for actuating the pressure system when the problem condition is detected by the at least one sensor; and subsequently deflating the bladder when the problem condition is not detected.
17. The method of claim 16, further comprising the step of wirelessly connecting the device to the control panel.
18. The method of claim 17, further comprising the step of wirelessly connecting the device or control panel to a cloud system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(24) Referring to
(25) The clean-out duct 12 is preferably provided with a distal threaded segment 12 a so as to threadingly receive a mounting cap 16 provided with a cap aperture 18 extending centrally there through. The cap aperture 18 is configured and sized so as to fittingly receive at an intermediate section a cable sleeve 20 for protectively enclosing various operative cables (pneumatic line 36 and electrical wires 43, 43′, 43″, 43′″) hereinafter disclosed and also for supporting the valve components in a suitable overlying relationship relative to the sewer conduit 14. Wireless technology may be used as well instead of having electrical cables. In such a case, the remote unit is separately powered.
(26) As mentioned previously, it should be understood that although the fluid backflow preventing system is shown in
(27) The sleeve 20 is connected at a proximal end portion thereof to a casing 22 by a suitable connecting ring 24 and at a distal end thereof to a valve means 26. The valve means 26 preferably takes the form of an inflatable component, typically an inflatable bladder 30 at least partially mounted within a bladder sleeve 28, for instance as shown in
(28) The bladder 30 further includes a distal contacting portion 34 located opposite its flow obstructing portion 32, which is adapted to inflate to a contacting configuration also shown in
(29) As shown in
(30) Referring to
(31) According to an embodiment, the present system may comprise a splash guard 88 (shown in
(32) According to an embodiment, the system could prevent the occurrence of false positive often triggered by splashes of fluid in the conduit. To prevent the false positives, the devices of fluid backflow preventing system 11 may be optimized by increasing the required detection time of the event. Such optimization may substitute the use of a splash guard 88 or be used in combination thereof.
(33) According to an embodiment, these electrical sensors are of the type working at a low level of voltage, for example at the 0.3 volt and 0.1 Ampere range. According to one embodiment, the moisture sensors are mounted about an intermediate section 34 of the inflatable bladder 30, forming the electrical ends of wires 43, 43′, 43″, 43′″. Sensors 48 should preferably be covered by a non-corrodible fluid proof conducting alloy. The sensor assembly comprising the moisture sensors 48 are preferably welded to the bladder 30 by a conventional sonic welding method or any other suitable method, so that these wire portions 43A, 43B become integral to and concealed by the wall of inflatable bladder 30 about bladder portion 30A. Only the end moisture sensor tips 48, 48′, 48″, 48′″, project freely through the intermediate wall of bladder 30, at a peripheral intermediate location of bladder 30 opposite outer end 34 of bladder 30.
(34) The sensor(s) 48, whether it is a moisture level sensor, a liquid detector, a gas detector, or any other fluid detection unit, is strategically positioned on the side of the channel 13 from which the problematic fluid arrives. In the embodiment of
(35) By being positioned on the side of the problematic fluid, the sensor(s) 48 quickly detect the problematic fluid (i.e., level outside of threshold, etc.), but will keep on detecting the problematic fluid while the bladder 30 is inflated. In an embodiment illustrated by
(36) As shown above, the sensor(s) 48 may be positioned on the inflatable bladder 30, or may be placed in the channel 13 separate from the bladder 30, such that the fluid detection is not altered by the presence of the bladder 30. The sensor assembly is preferably at least partially covering and overlapping the inflatable bladder 30. According to another embodiment, there may be sensors 48 on both sides of the bladder 30. For instance, one of the sensors 48 may detect a sewer fluid presence on one side of the bladder 30, while another one of the sensors 48 on the other side of the bladder 30 may detect hazardous matters or substances, to prevent a spill in the sewer.
(37) The type of bladder 30 that will be used (e.g., bladder material, thickness, coating), and the inflation pressures will depend on the application in which the system 11 will be used. For instance, it may be required to use specific types of rubbers in view of the potential presence of hazardous materials in contact with the bladder 30.
(38) Returning to
(39) The power to the components within the casing 22 is provided by a battery type component 62 being chargeable through a battery charger and converter component 64 preferably of the 120 volt/12 volt DC type. There may also be a redundant battery 62 to ensure that the system 11 does not run out of power. Moreover, the battery 62 may be sealed to be replaced underwater. A transformer is adapted to be plugged into a conventional external mains electrical wall outlet through the use of a conventional male plug 66.
(40) In the event that the system 11 operates on battery power for instance because of a power outage, the system 11 may operate in a low-consumption mode. In such a mode, the various powered components of the system 11 go in standby mode if possible. For instance, a display panel may automatically shut down unless activated by a user. In the low-consumption mode, the system 11 keeps only the primary functions in operation, such as the monitoring via the sensor 48.
(41) An outlet cable 68 is electrically coupled to the relay 58 at a proximal end thereof and at a distal end thereof to a display panel 70 (
(42) A first control button 80 is provided for allowing the reset of the internal clock conventionally integral to the CPU 54, a second button control 82 is provided for setting of the internal clock, a third control button 84 is provided for manual testing of the system; while a fourth control button 86 is provided for stopping the audible alarm. An external port 90 (e.g., usb port, etc) may be provided to connect the system 11 to any network (as explained hereinafter) or to any other component (e.g., alarm system, internet).
(43) It should be understood that various modifications can be made to the control panel 70 without departing from the scope of the present disclosure and that the herein above description only refers to an example of such display panel 70.
(44) In use, the sensors 48 are adapted to sense moisture or a gas and/or detect by physical engagement with a liquid inside sewer conduit 14 a preset level and, once a moisture/gas upper threshold level or liquid detection has been reached, to activate the air compressor 40 so as to inflate the bladder 30. The sensor(s) 48 may stay in a detection mode (e.g., continuously, periodically) while the bladder 30 is inflated (e.g.,
(45) The deflation air may be used as a cleaning air stream for the sensor(s) 48. In such a case, appropriate valves and conduits are provided to direct the deflation air on the sensor(s) 48 for cleaning purposes. Alternatively, a separate line connected to the pressure source may be provided for this purpose.
(46) The central processing unit 54 preferably has a built-in self-test feature that periodically measures the conductivity of the moisture sensor 48, and/or could activate the compressor 40, so as to ensure that the latter maintains a predetermined pressure inside the bladder 30. The self-test also preferably includes monitoring of the battery 62 and of the battery charger 64. The self-test feature ensures that the battery 62 is sufficiently charged to allow the full deployment of the inflatable bladder 30 in case there is a mains electrical input power blackout. Another feature of self-test is the partial inflation of the bladder 30. The pressure in the pneumatic line 38 may be monitored during the partial inflation to ensure that the bladder 30 inflates. According to an embodiment, if the measured pressure does not reach a predetermined threshold or slowly decreases after having reaching a threshold, there may be a leak in the pneumatic line 38 or in the inflatable bladder 30, prompting the CPU 54 to indicate an error. Moreover, if the threshold is reached too quickly, the pneumatic line 38 may be blocked or the inflatable bladder 30 may not be inflating.
(47) Preferably and as illustrated in
(48) Preferably and as illustrated in
(49) The inflatable bladder 30 peripherally abuts against and is fixedly mounted to the under face of discoid support system 92, with an annular plenum 112 formed between flanges of the discoid support system 92, such as flange 110 (and peripheral edges 114 and 116). The discoid support system 92 with two facing half-moon holes 96, 98 comprising therebetween a hang screw rod 124 with threading 124b for positioning the discoid support system 92 inside the clean-out duct 12. An air valve with port 118 may be provided on the disk of the system 92 to inflate the inflatable bladder 30 to the inflated condition, with a portion thereof shown at 120 as protruding inside the bladder 30. An air valve system anchor proximate assists in the positioning of the present discoid support system. The sensor cable connectors 46 (see
(50) In
(51) According to one embodiment, the inflatable bladder 30 is suited with wireless sensors 48 operatively mounted to the conduit 14 and positioned to detect a fluid backflow problem. The wireless sensors 48 could be mounted to the extremity of the bladder 30 or being optimally located inside the conduit 14 on the side of the fluid backflow flow side as to permit the sensors 48 to detect when the fluid backflow is resolved. Once a fluid backflow situation is resolved, it may automatically trigger inactivation of the inflatable bladder 30 and resume fluid flow in the conduit 14 to its normal uses.
(52) According to an embodiment, now referring to
(53) According to an embodiment, the cloud system 120 could serves various functions such as alerting citizens 140 of nearby deployment of the fluid control devices 100, detecting the deployment of systems 142, be used for software update and technical support 144 of the systems, actuate the deployment of the devices 100 in cases of hazardous event as triggered by the city 200 or during infrastructure maintenances. The city 200 may use the fluid management system 110 for deploying the fluid control devices 100 in conduit 14 where the city 200 maintenance crew is repairing conduit such as sewer systems. In a smart city dynamics, the city 200 could use fluid control devices 100 to selectively obstruct some conduit 14 and optimize the fluid flow in a conduit network 114.
(54) According to an embodiment, still referring to
(55) According to one embodiment, the cloud connection may be the result of a Wi-Fi or GSM module or from a wired connection through the premises. The ability of some embodiments to interrupt the water inlet 130 may make such system handy in case of contamination of the water supply. The fluid management system 110 could preemptively interrupt the water flow in all premises of a certain area. In some cases, for mild contamination, the owner may receive a notice requiring him to boil water before consumption. In such milder cases, the water could be interrupted and as the owner informed through various notice system (SMS, mobile app, email alert, etc.) upon which the owner had the option to disable the system and reopen the water inlet 130.
(56) Now referring to
(57) According to one embodiment, the communication may be initiated from the device 100, for instance, the communication of data to the cloud 120 or initiation of deployment of a multi device 100 system following sensing of a local condition. The communication in the two-ways communication fluid management system 110 may be from the operator 300, system administrator, owner or city employee 200 to the device 100. For instances, the user or an operator 300 may desire to activate deployment of the system remotely 110. As such the user or an operator sends the instruction wirelessly through the cloud based system 120 and trigger deployment of the system 110.
(58) Referring to
(59) Referring to
(60) Now referring to
(61) According to yet another embodiment, the fluid management system 110 comprises one or more autonomous fluid backflow prevention devices 400 preprogrammed and able to operate without being connected to conventional utilities. Now referring to
(62) According to an embodiment, now referring to
(63) According to another embodiment, the fluid backflow prevention devices 100 could communicate with adjacent devices 100 in nearby premises without the use of a central cloud based system 120.
(64) According to one embodiment, the method for managing fluid comprises the steps of: a. Installing a fluid back prevention device in a conduit; b. Installing a control panel in a location near the conduit; c. Operationally connecting the fluid backflow prevention device with the control panel.
(65) According to another embodiment, the method may further comprise additional steps such as wirelessly connecting the device to the control panel, wirelessly connecting the device or control panel to the cloud.
(66) According to one embodiment, the method for managing fluids comprises the steps of: a. Sensing the condition in the conduit; b. Deploying the fluid back prevention device if a fluid backflow condition is sensed or deployment instructions are sent from the user, cloud administrator or city employee.
(67) According to another embodiment, the method may further comprise the step of monitoring the condition until it no longer meets the predetermined criteria for deployment and deflating the bladder to remove from the conduit.
(68) The present disclosure provides an improved fluid backflow preventing system. Advantages of the present disclosure include the fact that the system in accordance with the present disclosure may be readily adapted to existing sewer conduits without the need for special tooling, manual dexterity or other expensive commodities.
(69) Also, the present disclosure provides a built-in sensing means for actuating the valve in predetermined conditions. Furthermore, the present disclosure provides a system having a self-checking feature so as to improve overall reliability.
(70) Also, the present disclosure uses a duct sealing means that is deformable so as to provide an efficient seal even in situations wherein the sewer conduit is warped or otherwise damaged.
(71) Furthermore, the present disclosure provides a built-in audible warning means for alerting the dwelling occupants of the flood threatening situation.