Sheet winding structure
09725269 · 2017-08-08
Assignee
Inventors
Cpc classification
B65H75/10
PERFORMING OPERATIONS; TRANSPORTING
B65H75/28
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/515
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H75/10
PERFORMING OPERATIONS; TRANSPORTING
B65H75/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention discloses a sheet winding structure to reduce indentation transfer occurring because of sheet thickness or adhesive colloidality of the innermost layer of the sheet. The sheet winding structure comprises: a winding core having an outer surface, wherein the outer surface of the winding core comprises a recess thereon; and a sheet winded over the outer surface of the winding core, wherein a beginning portion of the sheet is disposed in the recess.
Claims
1. A sheet winding structure having a winding core having an outer surface for winding an optical sheet, wherein the outer surface of the winding core comprises a recess thereon, wherein the recess is formed by a sidewall and a bottom surface connected to the sidewall, wherein the optical sheet comprises a beginning portion disposed in the recess, wherein the beginning portion comprises a first major surface disposed on the bottom surface of the recess, a second major surface opposite to the first major surface and a thickness surface facing the sidewall of the recess, wherein the length of the sidewall of the recess is less than 0.35 millimeter and the bottom surface of the recess is a flat surface for placing the beginning portion of the optical sheet thereon so as to reduce the indentation transfer of the optical sheet winded over the outer surface of the winding core.
2. The sheet winding structure according to the claim 1, wherein the outer surface of the winding core comprises a non-concave surface having a first edge and a second edge, wherein the first edge is connected to the sidewall of the recess and the second edge is connected to the bottom surface of the recess.
3. The sheet winding structure according to the claim 1, wherein the sidewall of the recess is substantially perpendicular to the bottom surface of the recess.
4. The sheet winding structure according to the claim 1, wherein the extending plane of the sidewall of the recess passes the central axis of the winding core.
5. The sheet winding structure according to the claim 1, wherein the extending plane of the sidewall of the recess does not pass the central axis of the winding core.
6. The sheet winding structure according to the claim 1, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the first thickness is substantially equal to the first length.
7. The sheet winding structure according to the claim 1, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the first thickness is larger than the first length.
8. The sheet winding structure according to the claim 1, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the difference between the first thickness and the first length is 0˜12% time the first length.
9. The sheet winding structure according to the claim 1, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the first thickness is larger than the first length by 0.01˜10 μm.
10. The sheet winding structure according to the claim 1, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the first thickness is smaller than the first length by 0.01˜10 μm.
11. The sheet winding structure according to the claim 1, wherein an adhesive is disposed between the winding core and the optical sheet to fix the optical sheet to the bottom surface of the recess.
12. The sheet winding structure according to the claim 11, wherein the optical sheet has a first thickness, the adhesive has a second thickness and the sidewall of the recess has a first length, wherein the sum of the first thickness and the second thickness is substantially equal to the first length.
13. The sheet winding structure according to the claim 11, wherein the optical sheet has a first thickness, the adhesive has a second thickness and the sidewall of the recess has a first length, wherein the difference between the sum of the first thickness and the second thickness and the first length is 0˜12% time the first length.
14. The sheet winding structure according to the claim 11, wherein the optical sheet has a first thickness, the adhesive has a second thickness and the sidewall of the recess has a first length, wherein the sum of the first thickness and the second thickness is larger than the first length by 0.01˜10 μm.
15. The sheet winding structure according to the claim 11, wherein the optical sheet has a first thickness, the adhesive has a second thickness and the sidewall of the recess has a first length, wherein the sum of the first thickness and the second thickness is smaller than the first length by 0.01˜10 μm.
16. The sheet winding structure according to the claim 11, wherein the adhesive is a double-side adhesive tape.
17. The sheet winding structure according to the claim 1, wherein the winding core is a tube body.
18. The sheet winding structure according to the claim 1, wherein the optical sheet is a non-metal optical sheet.
19. The sheet winding structure according to the claim 1, wherein the recess is formed by removing a portion of a cylindrical core.
20. A sheet winding structure having a winding core having an outer surface for winding an optical sheet, wherein the outer surface of the winding core comprises an L-type or V-type recess thereon, wherein the L-type or V-type recess is formed by a sidewall and a bottom surface connected to the sidewall, wherein the optical sheet comprises a beginning portion disposed in the recess, wherein the beginning portion comprises a first major surface disposed on the bottom surface of the recess, a second major surface opposite to the first major surface and a thickness surface facing the sidewall of the recess, wherein the length of the sidewall of the recess is less than 0.35 millimeter and the bottom surface of the recess is a flat surface for placing the beginning portion of the optical sheet thereon so as to reduce the indentation transfer of the optical sheet winded over the outer surface of the winding core.
21. The sheet winding structure according to the claim 20, wherein the outer surface of the winding core comprises a non-concave surface having a first edge and a second edge, wherein the first edge is connected to the sidewall of the recess and the second edge is connected to the bottom surface of the recess.
22. The sheet winding structure according to the claim 20, wherein the sidewall of the recess is substantially perpendicular to the bottom surface of the recess.
23. The sheet winding structure according to the claim 20, wherein an adhesive is disposed between the winding core and the optical sheet to fix the optical sheet to the bottom surface of the recess.
24. The sheet winding structure according to the claim 20, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the difference between the first thickness and the first length is 0˜12% time the first length.
25. The sheet winding structure according to the claim 20, wherein the optical sheet is a non-metal optical sheet.
26. A sheet winding structure having a winding core having an outer surface for winding an optical sheet, wherein the outer surface of the winding core comprises a recess thereon, wherein the recess is formed by a sidewall and a bottom surface connected to the sidewall, wherein the optical sheet comprises a beginning portion disposed in the recess, wherein the beginning portion comprises a first major surface disposed on the bottom surface of the recess, a second major surface opposite to the first major surface and a thickness surface facing the sidewall of the recess, wherein the length of the sidewall of the recess is less than 0.35 millimeter and the bottom surface of the recess is a flat surface so as to reduce the indentation transfer of the optical sheet winded over the outer surface of the winding core to not larger than 9 meter.
27. The sheet winding structure according to the claim 26, wherein the outer surface of the winding core comprises a non-concave surface having a first edge and a second edge, wherein the first edge is connected to the sidewall of the recess and the second edge is connected to the bottom surface of the recess.
28. The sheet winding structure according to the claim 26, wherein the sidewall of the recess is substantially perpendicular to the bottom surface of the recess.
29. The sheet winding structure according to the claim 26, wherein an adhesive is disposed between the winding core and the optical sheet to fix the optical sheet to the bottom surface of the recess.
30. The sheet winding structure according to the claim 26, wherein the optical sheet is a non-metal optical sheet.
31. The sheet winding structure according to the claim 26, wherein the optical sheet has a first thickness and the sidewall of the recess has a first length, wherein the difference between the first thickness and the first length is 0˜12% time the first length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing aspects and many of the accompanying advantages of this invention will become more readily appreciated as the same becomes better understood by reference to the following detailed description when taken in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(16) The detailed explanation of the present invention is described as following. The described preferred embodiments are presented for purposes of illustrations and description and they are not intended to limit the scope of the present invention.
(17) The embodiments in the present invention disclose a sheet winding structure and a method for manufacturing a sheet winding structure. The sheet winding structure 10 comprises a winding core 11 and a sheet 12 (see
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(20) Specifically speaking, the outer surface 13 of the winding core 11 comprises a non-concave surface 13A connected to the recess 14, wherein the first surface 14A and the second surface 14B of the recess 14 intersect to define the bottom 14C of the recess 14, and the first surface 14A and the second surface 14B of the recess 14 respectively intersect with the non-concave surface 13A to define the top 14D of the recess 14.
(21) The extending plane of the first surface 14A of the recess 14 can pass the central axis of the winding core 11. The extending plane of the first surface 14A of the recess 14 also can not pass the central axis of the winding core 11.
(22) The thickness of the sheet 12 can be substantially equal to the length of the first surface 14A of the recess 14 (see
(23) An adhesive 16 can be disposed between the winding core 11 and the sheet 12 to fix the sheet 12 to the second surface 14B of the recess 14 (see
(24) The sum of the thickness of the sheet 12 and the thickness of the adhesive 16 can be substantially equal to the length of the first surface 14A of the recess 14 (see
(25) Experiment 1:
(26) The experiment 1 takes a test of “the sum of the thickness of the sheet 12 and the thickness of the adhesive 16” vs “the length of the first surface 14A of the recess 14” to prove the improvement of the indentation transfer.
(27) TABLE-US-00001 TABLE 1 (A) the sum of the thickness of the sheet and the (B) the length of thickness of the the first surface of indentation adhesive (μm) the recess (μm) ((A) − (B))/(B) (A) − (B) (μm) transfer (m) 295 250 18.0% 45 15~25 280 5.4% 15 0~5 290 1.7% 5 0~6 300 −1.7% −5 2~9 310 −4.8% −15 4~9 350 −15.7% −55 16~29
(28) According to above test result, the difference between “the sum of the thickness of the sheet 12 and the thickness of the adhesive 16” and “the length of the first surface 14A of the recess 14” which is 0˜6%, or 0˜5%, or 0˜2% time the length of the first surface 14A of the recess 14 can largely reduce indentation transfer.
(29) In one embodiment, a cavity 21 can be formed in the above-described recess 14 (see
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(31) Specifically speaking, the outer surface 63 of the winding core 61 comprises a non-concave surface 63A connected to the recess 64, wherein the third surface 64C connects the first surface 64A to the second surface 64B to define the bottom 64C of the recess 64, and the first surface 64A and the second surface 64B respectively intersect with the non-concave surface 63A to define the top 64D of the recess 64.
(32) The winding core 11 can be composed of composite layers; for example, the composite layers comprise a central body 11X and a foaming material 11Y encapsulating the central body 11X. In one embodiment, the winding core 11 does not have a foaming material encapsulating the central body 11X, the recess 14 can be formed only by the central body 11X (see
(33) The present invention also discloses a method of forming a sheet winding structure. The method comprises: provide a winding core having an outer surface, wherein the outer surface of the winding core comprises a recess thereon; and wind a sheet over the outer surface of the winding core, wherein a beginning portion of the sheet is disposed in the recess.
(34) The present invention also discloses a winding core used for winding a sheet to reduce indentation transfer occurring because of sheet thickness or adhesive colloidality of the innermost layer of the sheet.
(35) The foaming material 102A used in the buffer layer 102 can effectively reduces the gap between the beginning portion of the first layer of the sheet and the core body 101 to further reduce or eliminate the indentation transfer. The core body 101 can be a tube body, such as paper tube or ABS tube. The inner diameter of the tube body can be 3 inch or 6 inch. Preferably, the foaming material 102A can be made of any suitable material, such as elastic foaming resin material.
(36) The density of the foaming material 102A is 0.0286˜0.0375 g/cm.sup.3. The thickness of the foaming material 102A is 1˜3.3 mm, or 1.5˜3.3 mm, or 2˜3.3 mm, or 2.4˜3.3 mm, or 2.8˜3.3 mm. The foaming magnification of the foaming material 102A is 10˜33, or 15˜33, or 20˜33, or 25˜33, or 28˜33, or 31˜33.
(37) The unwinding buffer layer 102 can be trimmed into a rectangular sheet; the length of the rectangular sheet is the perimeter of the core body 101 and the width of the rectangular sheet is the height of the core body 101. By using backing glue or jet glue as an adhesive, stick the buffer layer 102 on the core body 101 to form an elastic buffer layer 102 such that there is no seam between the buffer layer 102 and the core body 101.
(38) Experiment 2:
(39) The experiment 2 takes a crossing test for the foaming material disposed on the paper tube, staying time and sheet-winding length to prove the improvement of the indentation transfer. A means unimproved foaming material (thickness: 1 mm; foaming magnification: 40˜50; composition: EPE foam) and B means foaming material used in the present invention. The thickness of the sheet is about 50 μm.
(40) TABLE-US-00002 TABLE 2 indentation No. foaming material staying time sheet length transfer (m) 1 none a week 250 50 2 A a week 250 15 3 B a week 250 1 4 A a week 500 30 5 B a week 500 4 6 none two weeks 250 60 7 A two weeks 250 20 8 B two weeks 250 1
(41) According to above test result, indentation transfer has been largely reduced by the foaming material (B) used in the present invention. For the sheets having 250 m in length and staying for a week and two weeks, the indentation transfer is only 1 m; for the sheet having 500 m in length and staying for one week, the indentation transfer is only 4 m.
(42) Experiment 3:
(43) The experiment 3 takes a test for whether the foaming material in the present invention is used in winding the sheet having 188 μm of thickness over the outer surface of the winding core to prove the improvement of the indentation transfer. The indentation transfer has been largely reduced from 14 m (no the foaming material in the present invention) to 9 m (the foaming material in the present invention).
(44) Experiment 4:
(45) The experiment 4 takes a test for whether the foaming material in the present invention is used in winding the sheet having 250 μm of thickness over the outer surface of the winding core to prove the improvement of the indentation transfer. The indentation transfer has been largely reduced from 21 m (no the foaming material in the present invention) to 0 m (the foaming material in the present invention).
(46) It follows from description of the above embodiments that the sheet winding structure in the present invention and the method for manufacturing the same can offer many advantages including: 1. reduce indentation transfer occurring because of sheet thickness or adhesive colloidality of the innermost layer of the sheet; 2. there can be no foaming material between the winding core and the sheet such that the production cost can be reduced.
(47) The above disclosure is related to the detailed technical contents and inventive features thereof. People skilled in this field may proceed with a variety of modifications and replacements based on the disclosures and suggestions of the invention as described without departing from the characteristics thereof.
(48) Nevertheless, although such modifications and replacements are not fully disclosed in the above descriptions, they have substantially been covered in the following claims as appended.