High Air-Tightness Device
20170222388 · 2017-08-03
Inventors
- Yaowu Ma (Zhenghou, CN)
- Fen Ruan (Zhenghou, CN)
- Jun Ma (Zhengzhou, CN)
- Pinzhen Huang (Zhengzhou, CN)
- Qianjing Ma (Zhengzhou, CN)
- Qianjia Ma (Zhengzhou, CN)
- George Ma (Zhengzhou, CN)
Cpc classification
H01L2924/0002
ELECTRICITY
H01L23/10
ELECTRICITY
H01L2924/0002
ELECTRICITY
F16J15/0893
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2924/00
ELECTRICITY
International classification
Abstract
A high air-tightness device is provided with a bottom plate (1), a frame body wall (2) and a shell body cover (3). The materials of said parts are one and more of metal, glass and ceramic, and the junctions among the parts are sealed by extruding a hollow-core metal sealing ring (12) by thread. The device is provided with one and more of a window glass (17), a pipeline (10), a pipeline interface, an openable and closable valve (11), an electrode communicating inside with outside and a threaded opening, and the device is connected and sealed by extruding the hollow-core metal sealing ring using the internal or external threaded part to move straight or rotate; or the device is pre-sealing formed by one and more of a metal solder welding processing technique, a metal welding processing technique, a glass welding processing technique and a sintering ceramic formed processing technique. The materials of each part for isolating inside from outside during the sealing are one and more of metal, glass and ceramic. Vacuum, special gas and liquid can be sealed within the high air-tightness device for a long time. The high air-tightness device is easy to be opened and re-sealed, and has easy maintenance and low cost.
Claims
1. High air-tightness device comprising: bottom plate, frame wall and lid components forming sealed container, and hollow-core metal sealing ring, wherein said components press said metal sealing ring in a plane to make sealing with threaded components in one or more junctions between said components, while other junctions between said components are sealed in advance during pre-assembly or pre-forming by using one or more of metal solder welding processing technique, metal welding processing technique, glass welding processing technique, and ceramic sinter forming processing technique, and one or more of said components are metal material, or glass or ceramic material with pre-plated or pre-welded metal material in contact surfaces pressing said metal sealing ring.
2. High air-tightness device according to claim 1, wherein said bottom plate, frame wall and lid are provided with one or more of window glass, pipeline and thick electrode and tine electrode communicating inside with outside, the materials of these components and of the junctions with said bottom plate, frame wall or lid are one or more of metal, glass and ceramic, and said junctions are sealed in advance during pre-assembly or pre-forming by using one or more of the metal solder welding processing technique, metal welding processing technique, glass welding processing technique, ceramic sinter forming processing technique and hollow-core metal sealing ring pressing sealing technique.
3. High air-tightness device according to claim 1, wherein said bottom plate and said frame wall are an integrally formed component, or said frame wall and said lid are an integrally formed component.
4. High air-tightness device according to claim 1, wherein one or more of said bottom plate, frame wall and lid comprise one or more of internal threaded blind hole and external threaded blind hole which are used for installation of internal and external elements and components.
5. High air-tightness device according to claim 1, wherein comprises pipeline interface with external thread and internal threads of metal material and hollow-core metal sealing ring, and said device uses said external thread and internal thread to propel moving components in a straight or rotary manner, and uses plane to press said hollow-core metal sealing ring, to perform connection sealing of said pipeline interface.
6. High air-tightness device comprising: an openable and closable valve, wherein the materials of each component for isolating inside from outside of said valve when said valve is closed are one or more of metal, glass and ceramic with pre-plated or pre-welded metal material in contact surfaces pressing hollow-core metal sealing ring, and said device uses external thread and internal thread to propel or electrically propel moving components of said valve in a straight or rotary manner, and uses plane to press or loosen said hollow-core metal sealing ring inside of said valve, in order to close or open said valve.
7. High air-tightness device according to claim 6, wherein said valve comprises a rubber ring, and when said valve is opened hermetically, said rubber ring is used for temporary sealing.
8. High air-tightness device according to claim 6, wherein said valve comprises a knob switch, by loosening said switch, said hollow-core metal sealing ring is taken out from said valve.
9. High air-tightness device according to claim 1, wherein comprises sheet metal component, sheet metal stamping component, glass plate component which is pre-plated or pre-welded with metal material in contact surfaces pressing hollow-core metal sealing ring, hollow-core metal sealing ring and pressing amount limiting base plate, and two of said components press and seal said hollow-core metal sealing ring with threaded components, as the packaging for sealed container, and said pressing amount limiting base plate limits the pressing amount of said hollow-core metal sealing ring.
10. High air-tightness device according to claim 9, wherein said pressing limiting base plate is a whole plate, or several base plates with minor segments, and integrally pre-fixed with said sheet metal component, sheet metal stamping component or glass plate prior to pressing sealing.
11. High air-tightness device comprising: external or internal threaded opening component, hollow-core metal sealing ring, wherein said opening components use the internal and external thread to press said hollow-core metal sealing ring by a plane to form a sealed container, and the materials of said container components for isolating inside from outside of the container when sealing are one or more of metal, glass and ceramic which is pre-plated or pre-welded with metal material in contact surfaces pressing said metal sealing ring.
12. High air-tightness device according to claim 11, wherein comprises gaskets of metal, glass and ceramic which is pre-plated or pre-welded with metal material in contact surfaces pressing said metal sealing ring in one or more of the positions between said external or internal threaded opening components and said hollow-core metal sealing ring, and between said hollow-core metal sealing ring and said corresponding internal or external threaded components.
13. High air-tightness device according to claim 11, wherein comprises keys or grooves in one or more of the positions between said external or internal threaded opening components, said gaskets and said corresponding internal or external threaded components, and through the matching of said keys and grooves, when said external or internal threaded opening components and said corresponding internal or external threaded components are rotated to tighten or loosen, said gaskets and said hollow-core metal sealing ring only have straight motion of pressing or leaving, and have no relative rotation.
14. High air-tightness device according to claim 12, wherein said gaskets are edges of pipeline.
15. High air-tightness device according to claim 11, wherein said external or internal threaded opening is one or more of threaded opening of bottle or tank container, threaded orifice of pipeline, inlet of electrode and mounting opening of window glass.
16. High air-tightness device according to claim 11, wherein said external or internal threaded opening component is the component of a pipeline having edges in addition to a hollow screw thread.
17. High air-tightness device according to claim 2, wherein the sealing process of said pipeline outside said device is heating to melt, clamping off, or connecting said valve to close.
18. High air-tightness device according to claim 1, wherein said hollow-core metal sealing ring is one or more of C-shape, spring-enhanced C-shape, E-shape, W-shape, O-shape, U-shape and V-shape.
19. High air-tightness device according to claim 1, wherein one or more of vacuum, special gas, nitrogen, inert gas, refrigerant gas and liquid, liquid and laser gain medium are sealed within said device.
20. High air-tightness device according to claim 1, wherein two or more of said high air-tightness devices are connected and sealed through the use of hollow-core metal sealing ring for pipeline or valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
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[0078] When the electromechanical device is a laser, the laser light generated inside the device is output through window 6. The output laser light may need to be coupled to the optical fiber, so screw holes 7 are provided on the frame wall 2, so as to fix the coupling mechanism. The screw hole 7 is a blind hole, not a through-hole connecting the inside and outside of the housing, so the screw hole 7 does not affect the sealing performance of the housing.
[0079] Elements and components of the laser is put into the device. These elements and components usually include crystal, glass, metal, temperature control element, temperature monitoring element, humidity monitoring element, and optical power monitoring element, etc. These elements and components are usually fixed within the housing through screws, welding and adhesives. For the laser, the power supply and the electric signal are connected with the elements and components inside of the laser from outside through the thick electrode 8 and the fine electrode 9. The large current passes through the thick electrode 8 and the small current passes through the thin electrode 9.
[0080] In many cases, if the sealing housing of the laser has been always filled with nitrogen, inert gas or vacuum, then the life time of the laser will increase a lot. If the final sealing process of the junction between the bottom plate 1, frame wall 2 and lid 3 is carried out in another big box filled with desired gases or vacuum, such as a glove box, the desired gases or vacuum is sealed within the housing.
[0081] The sealing of the junction between the bottom plate 1, frame wall 2 and lid 3 is usually easier to do under ordinary air condition. At this time, after the sealing, the desired gases can be injected into the housing or the housing can be vacuumized through the pipeline 10 connected to the housing. Then the pipeline 10 is clamped off, heated to melt, or closed by the valve 11.
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[0083] The material used to press the contacting surface of the C-shaped hollow-core metal sealing ring 12 and the bottom plate 1 and the frame wall 2 should be preferably the soft material same as that of the surface of the C-shaped hollow-core metal sealing ring 12. Then through pressing, the contact surface material of the bottom plate 1 and the frame wall 2 and the surface material of the C-shaped hollow-core metal sealing ring 12 are prone to be integrally blended together at the interface, resulting in best sealing effect of the interface. The interface of the same kind of soft metal material are prone to be integrally blended. While the interface of different kinds of metal materials are not so prone to be integrally blended. The interface of the metal material, glass and ceramic are hard to be integrally blended, due to the great difference of the material characteristics, therefore the sealing effect of the interface is relatively poor. At this time, metal material same as that of the surface of the C-shaped hollow-core metal sealing ring 12 can be pre-plated or pre-welded with metal material at the pressing contact surface of the glass or ceramic material. Plating or welding can tightly attach the metal material on the glass or ceramic, allowing for good air-tightness of the interface. Metal and metal are pressed together, and the interface is prone to be integrally blended, thus having good air-tightness, Even though the bottom plate 1 and the frame wall 2 are made of metal materials, plating or welding appropriate metal materials on the contact surface can also facilitate to improve the air-tightness effect.
[0084] A metal spring-enhanced C-shaped ring 14 is placed between the frame wall 2 and the lid 4 of
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[0087] There are many kinds of hollow-core metal sealing ring, and based on the sectional shape, there are O-shape, W-shape, E-shape, U-shape, V-shape, super C-shape, etc., which can be used for the purpose of the present invention, and when selected, its sealing performance, pressure and other parameters should be considered.
[0088] In order to simplify the sealing and reduce the cost of housing, the bottom plate 1 and the frame wall 2 can be made into an integral component, or the frame wall 2 and the lid 3 can be made into an integral component.
[0089] The thick electrode 8 and the fine electrode 9 generally need to be integrally formed with housing, such as the frame wall 2 and the lid 3, respectively, with its interface requiring good sealing performance. The sealing method of the rubber ring and the adhesive can not be used, due to their poor sealing performance. The method of heat welding should be used, such as metal solder welding, metal welding, glass welding and ceramic sinter forming, etc. Here, the metal solder welding uses metal solder, the melting temperature of which may be high or may be low, corresponding to the low temperature tin welding, high temperature braze welding, etc. The solder welding process includes soldering iron welding, flame welding, heating furnace welding, etc. The metal welding does not use solder, including fusion welding, diffusion welding etc.
[0090] The pipeline 10 generally also needs to be integrally formed with the housing, and the sealing method can not use the rubber ring, plastics or adhesives but need to use heat welding method, such as metal solder welding, metal welding, glass welding and ceramic sinter forming, etc. The pipeline 10 can be made of metal or glass. After filled with the desired gases or vacuumized, the pipeline 10 of metal material or glass material is melted and compacted for sealing.
[0091] A part of the pipeline metal materials such as copper and aluminum can also be sealed by simply clamping off the pipeline 10. When the pipeline 10 is clamped off the metal material pipeline 10 is first pressed into a small gap. Then continuing to press, the metal material has a large plastic deformation, and the metal materials on both sides of the gap are cold welded together, and the gap will disappear. This clamping-off sealing method has a good sealing performance.
[0092] In addition to the above sealing of melting and compacting and clamping off the pipeline 10 can also be sealed by valve 11, so that it can be opened and then re-sealed for many times. The connection sealing of the valve 11 and the pipeline 10 can be heat welding sealing, pressing sealing by hollow-core metal sealing ring, or they may be integral component beforehand.
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[0096] The bottom surface of the bottom plate 1 shown in
[0097] The valve 11 requires a good sealing performance herein. The conventional valve use rubber ring to seal, which can not be used herein. The present invention provides a valve with high air-tightness, as shown in
[0098] When loosening the knob switch 21, the pipeline inlet 19 and outlet 20 get through with each other. In order not to cause too much air leakage at the knob switch 21, a rubber sealing ring 25 is disposed on the periphery of the cylinder of the knob switch 21. When the pipeline inlet 19 and outlet 20 get through with each other, the external air pump or high pressure air cylinder control the air state inside the housing, so that the leakage rate of the rubber sealing ring 25 being a bit high is not so important.
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[0100] The knob switch 21 shown in
[0101] In the present invention, the junction between the valve 11 and the pipeline 10 also use pressing sealing by hollow-core metal sealing ring to achieve high air-tightness. The material of each component isolating the inside from the outside of the pipeline interface when the pipeline interface is connection sealed is one or more of metal, glass and ceramic.
[0102] The valve pipeline orifice 30 in
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[0106] For the housing of a large high air-tightness electromechanical device with the size being more than half a meter, the housing can be made of sheet metal and sheet metal stamping components, and the cost is much lower when compared with machined by thick metal plate milling machine.
[0107] When the bolt 40 and nut 41 are tightened, the flange 36 and edge 37 press the C-shaped hollow-core metal sealing ring 44, for sealing. Due to the use of pressing limiting base plate 39, the pressing amounts around the C-shaped hollow-core metal sealing ring 44 are uniform, so as to ensure a good sealing. in addition, due to the internal stress, the flanges of the large basin body may not be in a plane, thus generating warping. In order to adapt to the warping, the pressing limiting base plate 39, the base plate used for the bolt 42, and the base plate used for the nut 43 do not use large whole plates, but divide them into several small segments. These small segments and the edge 37 of the soft sheet metal together can be well adapted to the warping of the flange of the basin body. The shape of the small segments can be long strip, arc, circle, rectangle, etc. The pressing limiting base plate 39 can be fixed with the basin body flange 36, for example, by screw, beforehand, so as to reduce the workload of the final assembly, and can also be integrally formed into one component with the base plate used for the bolt 42, or the base plate used for the nut 43, so as to reduce the number of components.
[0108] Sometimes it is desired that the housing of the high air-tightness device has a large transparent window so that the article condition inside of the housing can be seen clearly. At this time, the sheet metal 37 of
[0109] As for the high air-tightness device in
[0110] The housing of the high air-tightness device of the present invention is not limited to the rectangular shape shown in the above figures, but also can be a complex shape such as a cylinder and an elliptic cylinder, for example, the lid is round and the bottom plate is square. In addition, the bottom plate and the lid are not limited to the plane, but can also be an uneven complex curved surface. In addition, any one of the bottom plate, frame wall and lid can also be composed of a plurality of components, and uses one or more of metal solder welding processing technique, metal welding processing technique, glass welding processing technique, ceramic sinter forming processing technique and hollow-core metal sealing ring pressure seal processing technique for seal connection.
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[0113] The gasket 52 can also have a through electrode, the inner side of the high air-tightness container is provided with an electronic component, through the electrode, power is supplied and signal is input from the external, and then the signal is output from the inside to the outside. The sealing method for the electrode can be the same as the sealing method for the pipeline. Similarly, the container body 47 can also be provided with a pipeline, an electrode and a window glass, etc.
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[0115] In some cases, two high air-tightness electromechanical devices need to be connected together through the pipeline. For example, air conditioning refrigerant compressor and air conditioning radiator generally need to be connected together through the pipeline. The high air-tightness sealing method of pipeline interface connection of the present invention has good high- and low temperature performance, durability, and better air-tightness than the sealing method of the pipeline socket connection and the rubber ring sealing method for the air-conditioning pipeline used in buildings and vehicles.
[0116] The high air-tightness device of the present invention can be a sealing device of a high temperature heating furnace. The housing of the high temperature heating furnace is composed of a frame wall and a lid etc., the sealing between them usually adopts the rubber ring. The heat-resistance temperature of rubber ring material is generally below 500° C., if the heating temperature reaches more than 1000° C., the use of rubber ring to seal will become difficult. The cooling water pipeline can be disposed around the rubber ring for cooling, but the use of hollow-core metal sealing ring with a higher heat-resistance temperature to seal can allow the structure to be more simple.
[0117] Similarly, as for ultra-low temperature cooling device, such as liquid nitrogen cooling device with the temperature of −196° C., the resistance to low temperature of conventional rubber ring and other organic materials is much higher than −196° C. in this case, the use of hollow-core metal sealing ring with resistance to extremely low temperature for sealing is better.
[0118] The high air-tightness device related to the present invention is applicable in laser, lighting source, camera, video camera, computer, database storage, telephone, oscilloscope, multimeter, communication equipment, electrical signal processor, microwave component, sensor, air conditioner, high temperature heating furnace, ultra-low temperature cooling device and long-term oxidation preventive preservation device and other uses.
[0119] The embodiment is not intended to limit the shape, material and structure of the present invention in any form, and any simple modification, equivalent change and decoration made to the above embodiments on the basis of the technical essence of the present invention all fall within the scope of protection of the technical solution of the present invention.