Photocatalytic Composition for Water Purification
20170216821 · 2017-08-03
Assignee
Inventors
Cpc classification
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/344
PERFORMING OPERATIONS; TRANSPORTING
Y02W10/37
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/088
PERFORMING OPERATIONS; TRANSPORTING
B01J23/02
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0217
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J23/02
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/34
PERFORMING OPERATIONS; TRANSPORTING
B01J37/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention refers to lightweight and settable photocatalytic compositions and solid composites; methods of preparing the compositions and solid composites; and their use in water purification. The compositions are comprised of photocatalysts such as titanium dioxide (TiO.sub.2) and zinc oxide (ZnO), lightweight glass bubbles, and a hydraulic cementing binder. The lightweight and settable photocatalytic compositions can be formed into lightweight photocatalytic solid composites and/or structures by mixing with water and moist curing. This invention also describes relatively simple, fast, and cost effective methodologies to photodope the TiO.sub.2—ZnO compositions and composites with silver (Ag), to enhance and extend the photocatalytic activity from the ultraviolet into the visible light spectrum. The lightweight and settable TiO.sub.2—ZnO and Ag—TiO.sub.2—ZnO compositions are used in making solids, structures, coatings, and continuous or semi-continuous water purification panels for purifying contaminated water.
Claims
1-14. (canceled)
15. A composition comprising: one or more photocatalysts selected from TiO.sub.2, ZnO, WO.sub.3, Cu.sub.2O, SnO.sub.2, SiO.sub.2, RuO.sub.2, SrTiO.sub.3, Fe.sub.2O.sub.3, NiO, and SiC; one or more glass bubbles; and a cementing binder.
16. The composition of claim 15, wherein the photocatalyst is TiO.sub.2, ZnO, or a mixture of both.
17. The composition of claim 15, further comprising one or more metals and non-metals selected from N, C, S, P, B, F, I, Cu, Ag, Pt, Pd, Mn, Wo, Ni, Sn, Fe, and V.
18. The composition of claim 17, wherein the photocatalyst is a complex comprising Ag, TiO.sub.2, and ZnO.
19. The composition of claim 17, wherein the composition comprises a metal; the metal is Ag; and the metal coats the surface of the composition.
20. The composition of claim 15, wherein the glass bubbles are hollow and transparent to UV and visible light, and comprise sodium silicate, aluminosilicate or borosilicate glass.
21. The composition of claim 15, wherein the cementing binder is selected from Portland cement and blended hydraulic cements.
22. The composition of claim 15, wherein the photocatalyst is a mixture of ZnO and TiO.sub.2, and the proportions by weight of ZnO:TiO.sub.2:glass bubbles:cementing binder is in the ratio of 1:4:25:100.
23. The composition of claim 15, wherein the composition comprises TiO.sub.2, ZnO, Ag, soda-lime-borosilicate glass bubbles and Portland cement.
24. A container having a horizontal bottom surface and one or more vertical surfaces connected perpendicularly thereto to form an opening, and a solid composition inserted into the opening; wherein the solid composition comprises one or more photocatalysts selected from TiO.sub.2, ZnO, WO.sub.3, Cu.sub.2O, SnO.sub.2, SiO.sub.2, RuO.sub.2, SrTiO.sub.3, Fe.sub.2O.sub.3, NiO, and SiC; one or more glass bubbles; and a cementing binder.
25. The container of claim 24, wherein the bottom surface and one or more vertical surfaces are transparent to UV and visible light.
26. A water purification system, comprising one or more tubes positioned in front of a light source and optionally interconnected in a series with elbow shaped tube connectors; and one or more parabolic trough reflectors positioned behind the one or more tubes such that the light is focused on the tubes; wherein the tubes contain one or more solid compositions; each solid composition comprises one or more photocatalysts selected from TiO.sub.2, ZnO, WO.sub.3, Cu.sub.2O, SnO.sub.2, SiO.sub.2, RuO.sub.2, SrTiO.sub.3, Fe.sub.2O.sub.3, NiO, and SiC; one or more glass bubbles; and a cementing binder; the first tube has an inlet for the entry of water; and the last tube has an outlet for the exit of water, where the outlet optionally has a valve to control water flow.
27. The system of claim 26, wherein the tubes are transparent to UV and visible light and comprise polyethylene terephthalate glycol-modified, acrylic or glass.
28. The system of claim 26, wherein each tube contains one or more solid compositions shaped as spheres, cubes, or cylinders that are positioned throughout the length of the tube.
29. A method of preparing a composition, comprising a) combining one or more photocatalysts selected from TiO.sub.2, ZnO, WO.sub.3, Cu.sub.2O, SnO.sub.2, SiO.sub.2, RuO.sub.2, SrTiO.sub.3, Fe.sub.2O.sub.3, NiO, and SiC; b) adding glass bubbles and mixing to obtain a first mixture; c) adding a cementing binder and water, then mixing to obtain a second mixture; d) optionally adding one or more metals and non-metals selected from N, C, S, P, B, F, I, Cu, Ag, Pt, Pd, Mn, Wo, Ni, Sn, Fe, and V; and e) obtaining the composition.
30. The method of claim 29, wherein the first mixture and/or the second mixture is homogeneous.
31. The method of claim 29, wherein the one or more metals and non-metals are added into the second mixture and then the mixture is allowed to solidify.
32. The method of claim 29, wherein the second mixture is allowed to solidify prior to addition of one or more metals and non-metals.
33. The method of claim 29, wherein the one or more metals and non-metals are coated on the solid surface of the second mixture.
34. The method of claim 33, wherein an AgNO.sub.3 solution is coated on the solid surface to obtain the composition; the composition is exposed to sunlight; and the composition is calcined at a temperature of 200° C. to 500° C. for a period of 1-3 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0035] As we strive for a green and environmentally-friendly world, conventional techniques for water purification must move towards green and sustainable alternatives. Realizing this need for eco-friendly, sustainable, cost-effective, and efficient water purification systems, the inventor has developed lightweight and settable photocatalytic compositions, comprised of photocatalysts, hollow glass bubbles, and a hydraulic cementing binder. The inventor has also developed methods to deploy and use the lightweight and settable photocatalytic composition in systems for purifying water.
[0036] The photocatalyst used in the lightweight and settable composition may be either a single photocatalyst or combination of photocatalysts, which are selected from materials such as TiO.sub.2, ZnO, WO.sub.3, Cu.sub.2O, SnO.sub.2, SiO.sub.2, RuO.sub.2, SrTiO.sub.3, Fe.sub.2O.sub.3, NiO, SiC, and the like, that when subjected to light, results in transition of electrons from the valence band to the conduction band of the material, thereby leaving holes in the valence band. These electrons and holes participate in advanced oxidation and reduction reactions. The photocatalysts used in the lightweight and settable composition may also include non-metals and metals such as N, C, S, P, B, F, I, Cu, Ag, Pt, Pd, Mn, Wo, Ni, Sn, Fe, V and the like, or their oxides as dopants, to enhance and extend its photocatalytic activity from the ultraviolet into the visible light spectrum.
[0037] The glass bubbles used in the present invention include all types of commercially available glass bubbles or hollow glass microspheres that are typically made of sodium silicate, aluminosilicate, or borosilicate materials. The glass bubbles are transparent to UV and visible light and have sizes ranging from 100 nanometers to 5 millimeters in diameter. The glass bubbles used in the lightweight and settable photocatalytic composition of the present invention had median particle size ranging from 15 microns to 70 microns. Glass bubbles of any other size range may also be used. The glass bubbles are hollow and light weight, with densities ranging from 0.1 to 0.7 g/cc. Hence, by increasing or decreasing the amount of glass bubbles in the composition, they are useful in creating solid photocatalytic composites that can be made to float or sink in water. The inclusion of glass bubbles in the photocatalytic composition also increases the flow of the dry photocatalytic composition and also increases the workability of the mixture as water is added to the photocatalytic composition in order to prepare solid composites. This increase in workability as measured by the slump test (as described in ASTM C143/C143M) assists in easy placement, compaction, and coating.
[0038] The settable hydraulic cementing binder in the lightweight and settable photocatalytic composition commonly comprises of all types of Portland cements, blended hydraulic cements, performance based hydraulic cements, special cements, and combinations thereof. When water is added to the cement, it chemically reacts with the hydraulic binding material in a reaction known as hydration, and results in a paste that sets and hardens with time. This property allows cement to be used as a binding material in the manufacture or production of concrete.
[0039] Lightweight and Settable Photocatalytic Composition: The invention also provides a method for preparing a light weight and settable photocatalytic composition, in which the proportions by weight of ZnO:TiO.sub.2:glass bubbles:cementing binder, is for example in the ratio of 1:4:25:100. Various other photocatalysts and mixing ratios can be used as long as the composition retains its photocatalytic properties. In general, the photocatalytic activity increases with the type and amount of photocatalyst in the lightweight and settable photocatalytic composition. The method for preparing the lightweight and settable photocatalytic composition (
[0040] Doping TiO.sub.2 with Ag is known to extend the photocatalytic range of TiO.sub.2, from UV into the visible light spectrum. Ag is also a well-known bactericide that can aid in water purification. The inventor developed a relatively simple, fast, and cost effective methodology, to synthesize a novel lightweight and settable UV-Vis photocatalytic composition (Ag—TiO.sub.2—ZnO) by photodoping the TiO.sub.2—ZnO composition described earlier. The doping process of this invention (
[0041] To prepare the lightweight TiO.sub.2—ZnO photocatalytic solid composites (
[0042] The invention also provides a relatively simple, fast, and cost effective methodology, to synthesize lightweight, Ag—TiO.sub.2—ZnO photocatalytic solid composites (
Applications:
[0043] The lightweight photocatalytic solid composites developed in this research can be easily deployed in several different ways to avoid the drawbacks of conventional TiO.sub.2 enhanced SODIS methods (namely the blocking of UV rays and washing off after repeated use). In one embodiment, various substrates or solids can be coated with the lightweight and settable photocatalytic compositions (
[0044] In another embodiment, lightweight photocatalytic concrete water tanks may be constructed with the lightweight and settable photocatalytic composition mixed with concrete, or existing water tanks can be coated with the lightweight and settable photocatalytic composition (
Examples
[0045] Materials: The raw materials used in synthesizing the photocatalytic composites were commercially available Portland cement, K.sub.2O glass bubbles having soda-lime-borosilicate glass composition from 3M Center, TiO.sub.2 Degussa (P-25) with 80% anatase and 20% rutile crystal structure, ZnO and AgNO.sub.3 from Fisher Scientific. The synthesized photocatalytic composites were characterized by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) using a field-emission scanning electron microscope. Enterobacteriaceae and aerobic bacteria counts were determined using 3M Petrifilms. 3M Solar Mirror Film-1100 was used in the fabrication of the prototype photocatalytic water purification panel.
[0046] A lightweight and settable photocatalytic composition was prepared using two photocatalysts (TiO.sub.2 and ZnO), glass bubbles, and rapid hardening Portland cement as described earlier. A ratio of 1:4:25:100 was used for ZnO:TiO.sub.2:glass bubbles:cement. Water was added to the photocatalytic composition, at a water cement ratio of 0.3 and mixed using a mechanical stirrer. The moist composition was formed into 17 mm diameter spheres and moist cured for 7 days. After setting and hardening of the resulting mixture, the photocatalysts were tightly bound to the lightweight TiO.sub.2—ZnO solid composite spheres. The lightweight Ag—TiO.sub.2—ZnO solid composite spheres were formed by spray coating the lightweight TiO.sub.2—ZnO composite spheres with 0.1M AgNO.sub.3 solution prepared in distilled water. The Ag—TiO.sub.2—ZnO photocatalytic spheres were then exposed to sunlight for one hour. The TiO.sub.2—ZnO spheres turned dark in just minutes. This change in color occurred as Ag was reduced onto the surface of the TiO.sub.2—ZnO photocatalytic spheres. The Ag doped composite was then calcined at a temperature of 300° C. for three hours. Characterization of the lightweight photocatalytic solid composites: SEM and EDS results for the lightweight TiO.sub.2—ZnO and Ag—TiO.sub.2—ZnO photocatalytic solid composites are shown in
[0047] Exposure studies to evaluate bacterial inactivation: The water used for testing was obtained just after the secondary treatment, but before the addition of sodium hypochlorite (that kills harmful bacteria) from a wastewater treatment facility. Three 100 mL samples were taken in glass beakers. A TiO.sub.2—ZnO sphere was placed in one of the sample beakers, an Ag—TiO.sub.2—ZnO sphere was placed in the second sample beaker, and a control containing only the test water sample was placed in the third sample beaker. The photocatalytic bactericidal properties of the TiO.sub.2—ZnO and Ag—TiO.sub.2—ZnO lightweight composites were evaluated under various exposure conditions: sunlight (outside), visible light (inside a room), and in the dark (in a dark room). Enterobacteriaceae counts (EBC) and aerobic bacteria counts (ABC) were determined with 3M Petrifilms after 0 h, 1 h, 2 h, 4 h, 6 h and 8 h. The petrifilms were plated (inoculated) with 1 mL of water sample. Ten-fold serial dilutions were performed for samples with high concentrations of bacteria. The plates were incubated for 48 hours at 34° C. for the ABC, and 24 hours at 34° C. for the EBC. The colonies were then manually counted.
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[0050] The photo-killing property of the lightweight TiO.sub.2—ZnO composite is primarily due to the reactive oxygen species (hydroxyl radical, super oxides and hydrogen peroxide) that are generated as a result of UV-A activated photocatalysis (