A METHOD OF PUMPING A LIQUID MEDIUM, A CENTRIFUGAL PUMP AND AN IMPELLER THEREFOR
20170218970 · 2017-08-03
Inventors
- Jussi AHLROTH (Halli, FI)
- Teemu GASMAN (Kotka, FI)
- Matti KOIVIKKO (Kotka, FI)
- Kalle TIITINEN (Pirkkala, FI)
- Sami VIRTANEN (Kotka, FI)
Cpc classification
F04D29/4293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/2266
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An impeller for a centrifugal pump includes a hub, a shroud extending outwardly from the hub and dividing the impeller into front and rear sides, a working vane on a first face of the hub and the shroud at the front side, a rear vane on a second face of the shroud at the rear side, and a balancing conduit extending through the hub from a first opening at the first face to a second opening at the rear side of the impeller. The first opening is disposed closer to the axis than the second opening, and the first opening is located within a circle formed by a radially innermost part of the working vane, while the impeller is rotated about the axis, and the second opening or the balancing conduit at the rear side of the impeller is located at a smallest diameter of the shroud.
Claims
1-4. (canceled)
5. An impeller for a centrifugal pump, comprising: at least a hub having an axis; a shroud extending outwardly from the hub and dividing the impeller into a front side and a rear side; at least one working vane arranged on a first face of the hub and the shroud at the front side of the impeller; at least one rear vane arranged on a second face of the shroud at the rear side of the impeller; and at least one balancing conduit extending through the hub from a first opening at the first face to a second opening at the rear side of the impeller; the first opening of the at least one balancing conduit in the first face of the hub being disposed closer to the axis of the impeller than the second opening at the rear side of the impeller, and the first opening in the first face of the hub being located within a circle formed by a radially innermost part of the at least one working vane, while the impeller is rotated about the axis, and the second opening of the at least one balancing conduit at the rear side of the impeller being located at a smallest diameter of the shroud.
6. (canceled)
7. The impeller as recited in claim 5, wherein, the hub has an axial extension from the shroud in a direction opposite the at least one working vane, the extension having an outer surface, and the second opening of the at least one balancing conduit at the rear side of the impeller is located in the second face of the shroud, in a substantially cylindrical outer surface of the hub in at least one of the shaft and a shaft sleeve.
8. The impeller as recited in claim 5, wherein the first opening of the at least one balancing conduit in the first face of the hub is disposed in the rotational direction of the impeller ahead of the second opening of the at least one balancing conduit at the rear side of the impeller.
9. The impeller as recited in claim 5, wherein at least two balancing conduits having a common front opening are disposed at the axial centre of the first face of the hub.
10. (canceled)
11. The impeller as recited in claim 5, wherein the impeller is semi-open or closed.
12. The impeller as recited in claim 5, wherein the circle has a diameter, the first openings have a radially outermost point forming an other circle with a diameter, and the diameter of the other circle is 0.9 times the diameter of the circle.
13. The impeller as recited in claim 5, comprising, in parallel with the working vanes, two centrifugally acting elements configured to pump fluid in a direction parallel with the working vanes.
14. A centrifugal pump, comprising: a housing with an inlet opening, a volute and a rear wall; a shaft; a shaft sealing; and an impeller as recited in claim 5, the impeller being attached on the shaft so as to rotate with the shaft.
15. The centrifugal pump as recited in claim 14, wherein the balancing conduit has a cross sectional flow area ranging between 5 and 20% of an area of the inlet opening of the pump.
16. The centrifugal pump as recited in claim 15, wherein the balancing conduits have a combined cross sectional flow area ranging between 5 and 20% of the area of the inlet opening of the pump.
17. The centrifugal pump as recited in claim 14, wherein the shaft sealing has the same or longer diameter than that of at least one of a surface of the hub and the shaft and the shaft sleeve.
18. (canceled)
19. The centrifugal pump as recited in claim 14, wherein the hub has an axial extension from the shroud in a direction opposite the at least one working vane, the extension having an outer surface, the impeller having a shoulder area at a junction of the shroud and the hub, the at least one balancing conduit opening to the shoulder area such that the second opening is located in one of the rear face of the shroud, both the rear face of the shroud and the outer surface of the hub, and the outer surface of the hub.
20. The centrifugal pump as recited in claim 14, wherein the impeller having a shoulder area at a junction of the shroud and the shaft, the shaft having an outer surface and a diameter, the diameter extending to the second opening of the at least one balancing conduit such that the at least one balancing conduit opens to the shoulder area so that the second opening is located in one of the rear face of the shroud, the rear face of the shroud and the outer surface of the shaft and shaft sleeve, or in one of the outer surface of the shaft and the shaft sleeve.
21. The centrifugal pump as recited in claim 14 comprising, in parallel with the working vanes, two centrifugally acting elements configured to pump fluid in a direction parallel with the working vanes.
22. The impeller as recited in claim 5, wherein the circle has a diameter, the first openings have a radially outermost point forming an other circle with a diameter, and the diameter of the other circle is 0.8.
23. The impeller as recited in claim 5, wherein the circle has a diameter, the first openings have a radially outermost point forming an other circle with a diameter, and the diameter of the other circle is 0.7.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Referring now to the attached drawings which form a part of this original disclosure.
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0043]
[0044]
[0045]
[0046] Also, in performed experiments it has been learned that, though the arranging of the front/inlet and rear/outlet openings at different diameters slightly helps in the balancing, the pressure fluctuations in the sealing cavity 40 are too high, and there is a risk of running the seals dry. Performed experiments have shown that the solution to the problem relating to the pressure fluctuations is the correct location of the front/inlet opening to the balancing conduit. The location has to be such that the first or front or inlet opening is entirely inside the circle C (shown in
[0047]
[0048] However, these modifications have required reconfiguration of the at least one balancing conduit 58 to have, in this embodiment of the present invention, a curved, i.e. non-linear configuration. The curved configuration is needed, as, if the at least one conduit 58 were taken via a linear path from the front or first or inlet opening 64 to the rear or second opening 66, the conduit could not run within the hub/shroud material, but would open a lengthy groove into the front or first face of the hub/shroud. However, the benefit of having the balancing conduit open inside the innermost parts of the at least one working vane would, then, be lost. Thus, in accordance with the preferred embodiment of
[0049] However, already at this stage it is worthwhile to understand that the balancing conduit may also be manufactured by drilling at least two holes such that there is no actual curved bend but a kind of a sharp bend between the linear parts of the conduit.
[0050] As to the optimal location of the second or outlet opening 66 of the balancing conduit 58 it is at the outer circumference 52′ of the hub 52 of the impeller 50 such that no shoulder is left between the outlet opening 66 and the hub surface 52′ (or the shaft surface or the shaft sleeve surface). This kind of a construction ensures that the heat generated in the shaft sealing 48 is easily conveyed away from the sealing area. The flushing of the shaft sealing 48 actually functions such that the fluid entering the rear side of the shroud 54 has a relatively high speed based on the pump inlet pressure and the balancing conduit 58 acting as a pump, whereby fluid from the space in front of the shaft sealing 48 is drawn to a cavity between the rear wall 4 of the pump and the shroud 54. The fluid that was drawn away at the outlet opening 66 is replaced with new fluid from adjacent circumferential areas, i.e. areas outside the effective range of the outlet opening 66, where the radially outward flow is weaker, whereby a small-scale liquid circulation is ensured in front of the shaft sealing 48. In other words, it is advantageous, but not totally necessary, that the shaft sealing 48 is arranged on the same hub (or shaft or shaft sleeve) surface 52′ to which the outlet opening 66 of the balancing conduit 58 opens. However, as there are various types of shaft sealings, which may be used in this position, like for instance packing box-type seals or mechanical seals, the installation of which on the shaft differs a great deal from one another, an exact dimensioning of the outlet opening 66 in relation to the sealing 48 is hard to determine. The only two ways to express that any cavity inside the diameter of the surface 52′ of the hub (or the shaft or the shaft sleeve) in front of the shaft sealing is not desired is to say that the diameter of the shaft sealing is substantially the same or longer than that of the surface 52′ of the hub or the shaft or the shaft sleeve, or that the shaft sealing 48 is arranged at the same or longer distance from the axis 8 than the outlet opening 66 of the balancing conduit 58 in the hub or the shaft or the shaft sleeve.
[0051]
[0052]
[0053] Basically, the impeller 150 of
[0054]
[0055] The drawings illustrate with broken lines the location of the balancing conduits 58, 158 in the impeller hub 52, 152 and shroud 54, 154. The drawings of these two embodiments show that the balancing conduits 58, 158 run circumferentially inclined and curved, i.e. each conduit is turned to follow the general direction of the working vanes. Thus, each balancing conduit is inclined, and curved both in the peripheral and radially outward directions from the front or first opening 64, 164 in the front or first face of the impeller hub 52, 152. In other words, the second openings 66, 166 of the balancing conduits 58, 158 in the rear or second face of the impeller shroud 54, 154 are located in the rotational direction of the impeller behind the opening 64, 164 at the opposite end of the balancing conduit 58, 158, i.e. in the front or first face of the hub 52, 152 and also radially outside thereof The aim with the balancing conduit 58, 158 extending in the impeller hub and shroud at least substantially in the direction of the impeller vane is, on the one hand, that the speed of the liquid flowing via the conduit 58, 158 to the rear vane area is in the right direction so that less work is required from the rear vanes to pump the flowing liquid out of the space behind the impeller 50, 150. On the other hand, the aim is to increase the flow of the liquid through the balancing conduits 58, 158 to the rear vane area so that the pressure in the sealing space (discussed in connection with
[0056] A feature worthwhile to understand is that the impeller provided with the balancing conduit/s of the present invention may not only be a semi-open impeller but also a closed one, i.e. one having another shroud, so called front shroud, arranged on the edge/s of the working vane/s facing the volute 2. Such a front shroud may, if so desired, have so called front vane/s on its face opposite to the face where the working vane/s are located. However, It is clear from the description above that irrespective of the impeller type the impeller of the present invention does not have impeller sealing/s discussed in the introductory part of the specification by referring to JP-58192995, as they result in such an operation of the centrifugal pump that is clearly different from that discussed in connection with
[0057] The above description discusses very generally balancing conduits and their direction. It should be noted about the conduits that they may vary a lot, for example, in both their direction and shape. In other words, it is possible that the balancing conduits are not inclined in circumferential direction (in the front view corresponding to
[0058] It should further be understood that the balancing conduits may be curved for all their length and that the direction and radius of the curvature may change along the length of the bend. However, the balancing conduits may as well also be formed of two linear bores meeting within the body of the hub of the impeller. As to the shape of the balancing conduits, all round, oval and angular cross-sectional shapes may come into question. The cross-sectional area of the conduits may either be constant throughout the whole length of the conduit or it may vary at least for a portion of the length of the conduit. Further, it must be noted that both in the description above and in the accompanying claims, the direction of the conduit refers more to the direction of the centreline or axis of the conduit than to the direction of any specific wall thereof. The combined cross sectional flow area of the balancing conduits should preferably range between 5 and 20% of the area of the inlet opening of the pump, the area corresponding to the area limited by the outer tips of the flow receiving, or upstream, or leading edges of the working vanes when rotating. By such dimensioning it is ensured that the balancing conduits allow free and lossless flow of medium along the conduits. By which it is ensured that the pressure fluctuations in the sealing cavity are minimized. Another dimensioning feature of the balancing conduit/s is that the radially outer point of the front or first opening thereof is within the circle C formed by the radially innermost part of the working vanes, while the impeller is rotated about the axis. Preferably, the radially outer points of the front or first openings form a circle having a diameter 0.9 times, more preferably 0.8 times, most preferably 0.7 times the diameter of the circle C formed by the radially innermost part of the working vanes.
[0059] It has to be understood that the drawings do not pay any attention to how the impeller is fastened on the shaft. One feasible option is to arrange the impeller on the shaft for rotation with the shaft by a key or alike connection and to secure the connection immobile in the axial direction by a bolt arranged to run axially through the front face of the hub to a threaded blind hole at the end of the shaft. Naturally, an option is to arrange at the end of the shaft an extension having a smaller diameter to extend through the hub such that a nut may be used to secure the impeller axially immobile on the shaft. And a third option is to use a headless bolt screwed in a blind threaded hole at the end of the shaft and use a nut to secure the impeller axially immobile on the shaft. In the case of the embodiment of
[0060] As can be seen from the above description, a new impeller has been developed, eliminating at least some disadvantages of the prior art impellers. An impeller in accordance with the present invention enables the use of the pump also at capacities higher than that of the optimal operating point, without a risk of damaging seals. While the invention has been herein described by way of examples in connection with what are at present considered to be the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is intended to cover various combinations and/or modifications of its features and other applications within the scope of the invention as defined in the appended claims.