HOISTING ROPE AND HOISTING APPARATUS
20170217729 · 2017-08-03
Assignee
Inventors
Cpc classification
D07B1/142
TEXTILES; PAPER
D07B1/22
TEXTILES; PAPER
D07B2801/10
TEXTILES; PAPER
D07B2801/10
TEXTILES; PAPER
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
D07B1/22
TEXTILES; PAPER
D07B1/14
TEXTILES; PAPER
Abstract
A hoisting rope for a hoisting apparatus has a longitudinal direction, a thickness direction and a width direction, and includes a group of load bearing members made of composite material comprising reinforcing fibers embedded in polymer matrix; and a coating encasing the group of load bearing members; wherein the load bearing members extend in an untwisted manner inside the coating parallel with each other as well as with the longitudinal direction of the rope throughout the length thereof, the load bearing members being substantially larger in width direction than in thickness direction of the rope and stacked against each other in thickness direction of the rope. An elevator includes the hoisting rope.
Claims
1. A hoisting rope for a hoisting apparatus, the hoisting rope having a longitudinal direction, a thickness direction and a width direction, and comprising: a group of load bearing members made of composite material comprising reinforcing fibers embedded in polymer matrix; and a coating encasing said group of load bearing members, wherein said load bearing members extend in an untwisted manner inside the coating parallel with each other as well as with the longitudinal direction of the rope throughout the length thereof, said load bearing members being substantially larger in the width direction than in the thickness direction of the rope and stacked against each other in the thickness direction of the rope.
2. The hoisting rope according to claim 1, wherein the number of load bearing members in said group is at least 2.
3. The hoisting rope according to claim 1, wherein the number of load bearing members in said group is 2.
4. The hoisting rope according to claim 1, wherein the rope is substantially larger in the width direction than in the thickness direction, and wherein the width/thickness ratio of the rope is at least 2.
5. The hoisting rope according to claim 1, wherein the width/thickness ratio of the load bearing members is at least 2.
6. The hoisting rope according to claim 1, wherein the load bearing members next to each other in the thickness direction have opposing sides placed against each other, which sides are shaped to form counterparts for each other.
7. The hoisting rope according to claim 1, wherein the load bearing members are provided for moving relative to each other within the hoisting rope by sliding against each other in longitudinal direction of the hoisting rope.
8. The hoisting rope according to claim 1, wherein said opposing sides are unattached to each other.
9. The hoisting rope according to claim 1, wherein the rope contains lubricant for lubricating the interface between load bearing members next to each other in the thickness direction of the rope.
10. The hoisting rope according to claim 1, wherein one or both of the load bearing members next to each other in the thickness direction has/have an outer layer of low friction material, forming the side thereof which faces the load bearing member next to it in the thickness direction of the rope.
11. The hoisting rope according to claim 1, wherein the opposing sides placed against each other are smooth at least in the longitudinal direction of the rope.
12. The hoisting rope according to claim 1, wherein said reinforcing fibers are carbon fibers.
13. The hoisting rope according to claim 1, wherein the coating comprises for the group an inside space closed in transverse direction of the rope, in which inside space said group of load bearing members is contained, and in the inside space no other load bearing members than said load bearing members of said group are contained.
14. The hoisting rope according to claim 1, wherein the rope comprises a plurality of groups of load bearing members as defined, adjacently in width direction of the rope.
15. The hoisting rope according to claim 1, wherein the module of elasticity E of said polymer matrix is over 2 GPa.
16. The hoisting rope according to claim 1, wherein the number of load bearing members in said group is at least 5.
17. The hoisting rope according to claim 1, wherein the rope is substantially thinner in the width direction than in the thickness direction, the width/thickness ratio of the rope being at most 1.
18. An elevator, comprising: a hoistway; an elevator car vertically movable in the hoistway; a counterweight vertically movable in the hoistway; and a roping comprising one or more ropes as defined in claim 1, each interconnecting the elevator car and counterweight.
19. The hoisting rope according to claim 1, wherein the number of load bearing members in said group is less than 10.
20. The hoisting rope according to claim 1, wherein the number of load bearing members in said group is 2 or 3.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049] The foregoing aspects, features and advantages of the invention will be apparent from the drawings and the detailed description related thereto.
DETAILED DESCRIPTION
[0050]
[0051] The load bearing members 3 being substantially larger in width direction w than in thickness direction t of the rope hoisting 2,2′, they become easy to stack against each other in thickness direction t of the hoisting rope 2,2′ as well as maintain the architecture of the hoisting rope 2,2′ unchanged during use of the hoisting rope 2,2′. Furthermore, the load bearing members 3 being substantially larger in width direction w than in thickness direction t of the rope hoisting 2,2′, their resistance against bending around an axis extending in width direction of the hoisting rope 2,2′ is reduced. This is advantageous when the cross sectional area of load bearing member 3 needs to be large so as to achieve good load bearing ability and the hoisting rope 2,2′ needs to be bendable around rope wheels. This is advantageous particularly in case the material of the load bearing member is hard to bend, which is the case with the composite material, and particularly so in the case of the materials as will be specified later in the description. The width/thickness—ratio of the load bearing members 3 is preferably at least 2, whereby the advantages related to the stackability and relative position of the load bearing members 3 are become clearly substantiated. However, so as to facilitate the stability of the architecture of the rope 2,2′ the width/thickness—ratio of the load bearing members is preferably at least 4 (preferably even more), whereby they maintain their relative position and support each other firmly in all situations.
[0052] The hoisting rope 2,2′ is also preferably belt shaped, and thereby substantially larger in width direction w than in thickness direction of the hoisting rope 2,2′, whereby the total resistance thereof against bending around an axis extending in width direction w of the hoisting rope 2,2′ is reduced. The width/thickness—ratio of the hoisting rope 2,2′ is preferably at least 2 whereby the advantages related to the bending resistance become clearly substantial.
[0053] The group G is preferably more specifically such that the load bearing members 3 of the group G, which are next to each other in thickness direction t of the rope 2,2′ have opposing sides placed against each other. These sides are shaped to form counterparts for each other, whereby they can support each other. In this example they are both planar. Said sides face each other (thereby facing in thickness direction of the rope 2,2′; upwards and downwards in
[0054] At the interface between each pair of load bearing members 3, internal stresses are at least to some amount released. At the point of the interface, when the rope 2,2′ is sharply bent, relative movement can take place between the load bearing members 3 next to each other in thickness direction of the rope without damaging internal structure of the load bearing members 3 of the rope, which kind of movement would not be possible with a rope provided with single load bearing member. Preferably, the load bearing members 3 are provided for moving within the hoisting rope 2,2′ by sliding against each other in longitudinal direction of the hoisting rope 2,2′. This can be facilitated in one or more ways, such as by smooth shaping of the opposing sides and/or by lubrication and/or by material selection of the faces. Said opposing sides placed against each other are preferably unattached to each other so movement is allowed without breaking of an attachment between them. The load bearing members 3 next to each other in thickness direction of the rope 2,2′ can move slide along each other in longitudinal direction of the rope 2,2′ is allowed also due to the feature that the load bearing members 3 are not twisted together. Also due to the feature that the load bearing members 3 are not twisted together, the sliding referred to occurs only in longitudinal direction of the rope 2,2′.
[0055] To facilitate sliding between the load bearing members 3 next to each other in thickness direction t of the hoisting rope 2,2′, the rope 2,2′ may contain lubricant for lubricating the interface between load bearing members next to each other. Accordingly, then lubricant exists between the load bearing members 3 next to each other in thickness direction of the rope 2,2′, in particular between said opposing sides placed against each other. Said opposing sides placed against each are placed against each other preferably directly with nothing but possibly a layer of lubricant between them. Lubricant or any other additional means for facilitating slidability between the load bearing members 3 is not necessary. As an alternative or additional means for facilitating slidability between the load bearing members 3, one or both of the load bearing members 3 next to each other in thickness direction may have an outer layer of low friction material, such as Teflon (Polytetrafluoroethylene; PTFE) for example, forming the side thereof which faces the load bearing member 3 next to it in thickness direction t.
[0056] The structure is more specifically such that the coating 4 comprises for each group G an inside space closed in transverse direction wherein the group G of load bearing members 3 is contained. In the preferred embodiments presented, in the inside space no other load bearing members nor any other solid components than said load bearing members of said group G are contained, which is preferable as no other components are needed for efficient and intended functioning of the solution. In the embodiments illustrated, the group G comprises only (i.e. no other load bearing members than) said load bearing members 3, which are stacked against each other in thickness direction t of the rope 2,2′. Thereby, in the group there are no load bearing members adjacent each other in width direction w of the rope 2,2′. Thus, occurrence of unnecessary chafing inside the rope 2,2′ is minimized.
[0057] In the embodiment of
[0058] The coating 4 is preferably elastic, whereby it allows the load bearing members 3 to move in longitudinal direction of the hoisting rope 2,2′ within the rope, in particular by sliding against each other in longitudinal direction of the hoisting rope 2,2′. In each of the preferred cases, the coating 4 forms the external surface of the hoisting rope 2,2′. The coating 4 can be formed such that its shape and material suits optimally for the intended use. The coating 4 may have a contoured shape, such as polyvee pattern of longitudinal grooves and ribs, on one or both of its sides that face in thickness direction of the rope, or a tooth pattern of teeth extending across the hoisting rope 2,2′ substantially in transverse direction of the hoisting rope, on one or both of its sides that face in thickness direction of the hoisting rope 2,2′. Alternatively, the coating 4 could have a further coating, should it be preferred to for the external surface of the hoisting rope 2,2′ of some other material than the material of said coating 4.
[0059] The coating 3 is preferably attached to the group G of load bearing members 3. Particularly, the coating is preferably molded around the group G of load bearing members 3 such that it is attached to the periphery of the group G of load bearing members 3.
[0060] It is preferable that the number of load bearing members 3 in a group G is at least 2 and less than 10. In the preferred embodiments illustrated in
[0061]
[0062] The preferred inner structure of the load bearing member 3 is preferably as described in the following, wherein the structure is explained in further preferred details by referring to
[0063] The reinforcing fibers F are preferably long continuous fibers in the longitudinal direction of the load bearing member, the fibers F preferably continuing for the whole length of the load bearing member 3 as well as the rope 2,2′. Thus, the load bearing ability as well as manufacturing of the load bearing member 3 is facilitated. The fibers F being oriented parallel with longitudinal direction of the rope 2,2′, as far as possible, the cross section of the load bearing member 3 can be made to continue substantially the same in terms of its cross-section for the whole length of the rope 2,2′. Thus, no substantial relative movement can occur inside the load bearing member 3 when it is bent.
[0064] As mentioned, the reinforcing fibers F are preferably distributed in the aforementioned load bearing member 3 substantially evenly, in particular as evenly as possible, so that the load bearing member 3 would be as homogeneous as possible in the transverse direction thereof. An advantage of the structure presented is that the matrix m surrounding the reinforcing fibers F keeps the interpositioning of the reinforcing fibers F substantially unchanged. It equalizes with its slight elasticity the distribution of a force exerted on the fibers, reduces fiber-fiber contacts and internal wear of the rope, thus improving the service life of the rope 2,2′. The composite matrix m, into which the individual fibers F are distributed as evenly as possible, is most preferably made of epoxy, which has good adhesiveness to the reinforcement fibers F and which is known to behave advantageously with carbon fiber. Alternatively, e.g. polyester or vinyl ester can be used, but alternatively any other suitable alternative materials can be used.
[0065] The reinforcing fibers F together with the matrix m form a uniform load bearing member, inside which abrasive relative movement does not occur when the rope is bent. The individual reinforcing fibers of the load bearing member 3 are mainly surrounded with polymer matrix m, but random fiber-fiber contacts can occur because controlling the position of the fibers in relation to each other in their simultaneous impregnation with polymer is difficult, and on the other hand, perfect elimination of random fiber-fiber contacts is not necessary from the viewpoint of the functioning of the solution. If, however, it is desired to reduce their random occurrence, the individual reinforcing fibers F can be pre-coated with material of the matrix m such that a coating of polymer material of said matrix is around each of them already before they are brought and bound together with the matrix material, e.g. before they are immersed in the fluid matrix material.
[0066] As above mentioned, the matrix m of the load bearing member 3 is most preferably hard in its material properties. A hard matrix m helps to support the reinforcing fibers f, especially when the rope bends, preventing buckling of the reinforcing fibers F of the bent rope, because the hard material supports the fibers F efficiently. To reduce the buckling and to facilitate a small bending radius of the load bearing member 3, among other things, it is therefore preferred that the polymer matrix m is hard, and in particular non-elastomeric. The most preferred materials for the matrix are epoxy resin, polyester, phenolic plastic or vinyl ester. The polymer matrix m is preferably so hard that its module of elasticity (E) is over 2 GPa, most preferably over 2.5 GPa. In this case the module of elasticity E is preferably in the range 2.5-10 GPa, most preferably in the range 2.5-3.5 GPa. There are commercially available various material alternatives for the matrix m which can provide these material properties. Preferably over 50% of the surface area of the cross-section of the load bearing member 3 is of the aforementioned reinforcing fiber, preferably such that 50%-80% is of the aforementioned reinforcing fiber, more preferably such that 55%-70% is of the aforementioned reinforcing fiber, and substantially all the remaining surface area is of polymer matrix. Most preferably, this is carried out such that approx. 60% of the surface area is of reinforcing fiber and approx. 40% is of matrix material (preferably epoxy material). In this way a good longitudinal stiffness for the load bearing member 3 is achieved. As mentioned carbon fiber is the most preferred fiber to be used as said reinforcing fiber due to its excellent properties. However, this is not necessary as alternative fibers could be used, such as glass fiber, which has been found to be suitable for the hoisting rope as well.
[0067] In the illustrated embodiments, the load bearing members 3 are substantially rectangular. However, this is not necessary as alternative shapes could be used. Likewise, it is not necessary that all the load bearing members 3 of one group G are similar in cross section, as is the case in the illustrated embodiments. Alternatively load bearing members different in cross section could be stacked against each other in thickness direction of the rope, although it is preferable also in this case that the load bearing members next to each other in thickness direction have opposing sides (facing in thickness direction of the rope) placed against each other, which sides are shaped to form counterparts for each other. Then, one of the sides could be concave shaped and the other convex shaped, for instance.
[0068]
[0069] So as to utilize the rope features facilitating rope bending, the hoisting ropes 2,2′ are arranged such that each of said one or more hoisting ropes 2,2′ passes around the one or more rope wheels 11, 12 the side thereof which faces in thickness direction t and extends in width direction w of the of the hoisting rope 2,2′, rests against the rope wheel 11, 12. Each hoisting rope passes around the one or more rope wheels 11, 12 turning around an axis extending in width direction w of the hoisting rope 2,2′. The reinforcing fibers F of the composite members are preferably carbon fibers, which are light-weighted and possess excellent load-bearing ability in longitudinal direction. Thereby, the elevator has excellent properties in terms of lifting capacity and energy-efficiency.
[0070] The elevator illustrated in
[0071] In the application only elevator has been presented as a hoisting apparatus utilizing the hoisting rope 2,2′. However, the hoisting rope 2,2′ could be utilized in some other type of hoisting apparatus, such as a crane.
[0072] As mentioned, it is preferable that the number of load bearing members 3 in a group G is at least 2 and less than 10. With small number of load bearing members 3 in a group G, a considerable addition for the thickness of the load bearing cross section is obtained with simple structure. When the number of load bearing members is within the above given range of at least 2 and less than 10 (i.e. 2, 3, 4, 5, 6, 7, 8 or 9), the thickness of each individual load bearing member is preferably within range 0.5-4 mm, their combined thickness then preferably being between 1 to 20 mm, whereby a rope best suitable for elevator is obtained in particular due to its behavior in bending. However, the above given range of at least 2 and less than 10 need not necessarily be realized as the number could be alternatively be even greater, such as up to one hundred, when a more complicated structure is acceptable. In case the number is greater than said at least 2 and less than 10 the thickness of each individual load bearing member is preferably smaller than above mentioned, most preferably within range 0.1-2 mm, their combined thickness then preferably again being between said 1 to 20 mm.
[0073] It is to be understood that the above description and the accompanying Figures are only intended to teach the best way known to the inventors to make and use the invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The above-described embodiments of the invention may thus be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that the invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims and their equivalents.