Wind turbine and method for assembling a wind turbine

Abstract

A wind turbine and a method for assembling a wind turbine is disclosed. The wind turbine, including a first portion, a second portion which is connectable to the first portion, and a spring element which is connected to the first portion and which protrudes therefrom, wherein the spring element configured to guide the second portion towards the first portion and, and wherein the spring element is configured to be deformed while the second portion is guided towards the first portion. Assembly operations are simplified since an elastic guiding system is provided which reduces movements between portions to be connected. In particular, a duration of assembly operations may be reduced.

Claims

1. A wind turbine, comprising: a first portion, a second portion which is connectable to the first portion, and a plurality of spring elements which are connected to the first portion and which protrude therefrom, wherein the plurality of spring elements are configured to guide the second portion towards the first portion, and wherein the plurality of spring elements are configured to be deformed while the second portion is guided in a fitting direction towards the first portion, wherein the plurality of spring elements are configured to be deformed in a radial inner direction perpendicular to the fitting direction, wherein each spring element of the plurality of spring elements comprises a first spring portion and a second spring portion and wherein respective second spring portions are pushed in the radial inner direction when the plurality of spring elements are deformed in the radial inner direction such that a distance between respective second spring portions increases in the fitting direction.

2. The wind turbine according to claim 1, wherein the plurality of spring elements protrude at least 0.5 m, 1 m, 2 m or 3 m from the first portion.

3. The wind turbine according to claim 1, wherein at least one of the first portion has a mass of at least 1 ton, 5 tons, 10 tons, 50 tons, 100 tons or 1500 tons; and the second portion has a mass of at least 1 ton, 5 tons, 10 tons, 50 tons, 100 tons or 1500 tons.

4. The wind turbine according to claim 1, wherein the spring element is made of metal or plastic material.

5. The wind turbine according to claim 4, wherein the metal is steel or aluminum.

6. The wind turbine according to claim 4, wherein the plastic material is rubber.

7. The wind turbine according to claim 1, further comprising stiff guiding elements connected to the first portion or the second portion and protruding therefrom.

8. The wind turbine according to claim 1, further comprising stiff guiding elements connected to the first portion or the second portion and protruding therefrom, wherein the stiff guiding elements protrude less than 0.5 m from the first portion or the second portion, and wherein the plurality of spring elements protrude at least 0.5 m from the first portion.

9. The wind turbine according to claim 1, wherein the first portion is a hub and the second portion is a blade.

10. The wind turbine according to claim 1, wherein the first portion is a tower section, a nacelle section, a generator, a hub section or a blade section and the second portion is a tower section, a nacelle section, a generator, a hub section or a blade section.

11. The wind turbine according to claim 1, wherein an angle between the first spring portion and the second spring portion is between 100° and 170°, 110° and 160°, 120° and 150° or 130° and 140°.

12. The wind turbine according to claim 11, wherein at least one spring element comprises a connecting portion which is arranged between the first spring portion and the second spring portion and which connects the first spring portion to the second spring portion, wherein the connecting portion contacts the second portion when the first portion and the second portion are connected, and wherein the second spring portion does not contact the second portion when the first portion and the second portion are connected.

13. A method for assembling a wind turbine, comprising the steps: a) providing a first portion, a second portion and a plurality of spring elements which are connected to the first portion and which protrude therefrom, b) guiding the second portion towards the first portion by the plurality of spring elements, wherein guiding the second portion towards the first portion includes movement in a fitting direction, wherein the plurality of spring elements are deformed perpendicular to the fitting direction while guiding the second portion towards first portion, and c) connecting the second portion to the first portion, wherein each spring element of the plurality of spring elements comprises a first spring portion and a second spring portion, and wherein respective second spring portions are pushed in a radial inner direction when the second portion is connected to the first portion such that a distance between respective second spring portions increases in the fitting direction.

Description

BRIEF DESCRIPTION

(1) Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:

(2) FIG. 1 shows a perspective view of a wind turbine according to one embodiment;

(3) FIG. 2 shows a perspective view of a wind turbine blade of the wind turbine according to FIG. 1;

(4) FIG. 3 shows a perspective partial view of a rotor of the wind turbine according to FIG. 1.

(5) FIG. 4 shows a cross-sectional view IV-IV of FIG. 1;

(6) FIG. 5 shows a side view of a spring element of the wind turbine according to FIG. 1;

(7) FIG. 6 shows a cross-sectional view VI-VI of FIG. 5; and

(8) FIG. 7 shows a schematic block diagram of a method for assembling a wind turbine.

DETAILED DESCRIPTION

(9) FIG. 1 shows a wind turbine 1. The wind turbine 1 comprises a rotor 2 connected to a generator (not shown) arranged inside a nacelle 3. The nacelle 3 is arranged at the upper end of a tower 4 of the wind turbine 1. The tower 4 may comprise a first tower section 9 and a second tower section 10 which is connected to the first tower section 9.

(10) The rotor 2 comprises three rotor blades 5. The rotor blades 5 are connected to a hub 6 of the wind turbine 1. Rotors 2 of this kind may have diameters ranging from, for example, 30 to 200 meters or even more. The rotor blades 5 are subjected to high wind loads. At the same time, the rotor blades 5 need to be lightweight. For these reasons, rotor blades 5 in modern wind turbines 1 are manufactured from fiber-reinforced composite materials. Therein, glass fibers are generally better than carbon fibers for cost reasons. Oftentimes, glass fibers in the form of unidirectional fiber mats are used.

(11) FIG. 2 shows a rotor blade 5. The rotor blade 5 comprises an aerodynamically designed portion 7 which is shaped for optimum exploitation of the wind energy and a blade root 8 for connecting the rotor blade 5 to the hub 6.

(12) FIG. 3 shows a perspective partial view of the rotor 2 of the wind turbine 1. Accordingly, a first portion and a second portion which is connectable to the first portion is provided. The first portion may have a mass of at least 1 ton, 5 tons, 10 tons, 50 tons, 100 tons or 1500 tons. The second portion may have a mass of at least 1 ton, 5 tons, 10 tons, 50 tons, 100 tons or 1500 tons.

(13) In this case the first portion is the hub 6 and the second portion is the blade 5. Further, a spring element 11 and a further spring element 12 which are connected to the hub 6 are provided. The spring elements 11, 12 protrude from the hub 6, wherein the spring elements 11, 12 are configured to guide the blade 5 towards the hub 6, and wherein the spring elements 11, 12 are configured to be deformed while the blade 5 is guided towards the hub 6.

(14) The spring elements 11, 12 may be made of metal, in particular steel or aluminum, or plastic material, in particular rubber. Furthermore, the wind turbine 1 comprises stiff guiding elements 13 connected to the blade root 8 and protruding there-from. In particular, the stiff guiding elements 13 are guiding pins or bolts. The stiff guiding elements 13 protrude less than 0.5 m, 0.25 m, 0.15 m or 0.1 m from the blade root 8. The hub 6 comprises holes (not shown) corresponding to the guiding elements 13. The holes and the guiding elements 13 are configured to form a form-fit connection.

(15) When the blade 5 is moved towards the hub 6 in a fitting direction X during an assembly process, first the spring elements 11, 12 engage into an inner space 14 of the blade root 8 which is surrounded by an inner surface 15 of the blade root 8. Then, the blade 5 may be guided towards the hub 6 in fitting direction X by means of the spring elements 11, 12. During guiding of the blade 5 the spring elements 11, 12 are deformed and/or bended to a radially inner direction R which is perpendicular to the fitting direction X.

(16) Alternatively, the first portion may be a tower section 9, 10, a nacelle section, a generator, a hub section or a blade section 8 and the second portion may be a tower section 9, 10, a nacelle section, a generator, a hub section or a blade section 8.

(17) FIG. 4 shows a cross-sectional view IV-IV of FIG. 1. The spring elements 11, 12 are connected, in particular by means of bolts, to a flange 16 of the hub 6. The spring elements 11, 12 protrude by a length L1 from the hub 6. The length L1 may be at least 0.2, 0.3, 0.4, 0.5 m, 1 m, 2 m or 3 m. The spring elements 11, 12 further protrude from the flange 16 by a length L2. The length L2 may be at least 0.5 m, 1 m, 2 m, 3 m or 4 m.

(18) The blade 5 further comprises a housing or outer shell 17 having the inner surface 15. The spring elements 11, 12 are pushed to a respective radially inner direction R by the inner surface 15 and are pretensioned against the respective radially inner direction R. A distance A between the first and the second spring element 11, 12 starting from ends 18, 19 of the spring elements 11, 12 increases in fitting direction X. Thus, fitting the spring elements 11, 12 to the inner space 14 is facilitated and the effectiveness of guiding increases in fitting direction X.

(19) FIG. 5 shows a side view of the spring element 11. The spring element 11 comprises a first spring portion 20 and a second spring portion 21. An angle α between the first spring portion 20 and the second spring portion 21 is between 100° and 170°, 110° and 160°, 120° and 150° or 130° and 140°.

(20) Further, the spring element 11 comprises a connecting portion 22 which is arranged between the first spring portion 20 and the second spring portion 21 and which connects the first spring portion 20 to the second spring portion 21. The connecting portion 22 contacts for example the inner surface 15 (see FIG. 4).

(21) The connecting portion 22 may be a buckled portion or a corner portion of the spring element 11. The first and the second spring portions 21, 22 may be provided as straight beam portions. Moreover, a flange portion 24 is provided to be connected to the flange 16 (see FIG. 4). The portions 20, 21, 22, 24 may be provided as one piece element.

(22) FIG. 6 shows a cross-sectional view VI-VI of the spring element 11, in particular of the first spring portion 20. A cross-section 23 of the spring element 11 may have an essentially rectangular shape. A length B1 of the cross section 23 may be smaller than a width B2 of the cross-section 23. Width B2 may be less than 75%, 50% or 25% of length B1. Thus, bending of the spring element 11 around the width B2 efforts relatively small forces such that deformation is facilitated.

(23) It is understood that all features mentioned with regard to the first spring element 11 also may be provided with regard to the second spring element 12.

(24) FIG. 7 shows a schematic block diagram of a method for assembling the wind turbine 1.

(25) In a step S1 a first portion, a second portion and a spring element 11, 12 which is connected to the first portion and which protrudes therefrom is provided. In a step S2 the second portion is guided towards the first portion by means of the spring element 11, 12, wherein the spring element 11, 12 is deformed while guiding the second portion towards first portion.

(26) The step S2 comprises a first step of guiding the second portion towards the first portion by means of an elastic guide (spring element 11, 12) having a long reach and a second step of guiding the second portion towards the first portion additionally or merely by means of a stiff guiding (stiff guiding elements and corresponding holes) having a short reach.

(27) In a step S3 the second portion is connected and fixed to the first portion.

(28) It is understood that all features explained for the wind turbine 1 regarding FIG. 1 to FIG. 6 are also provided for the method of FIG. 7.

(29) Although the present invention has been disclosed in the form of preferred embodiments and variations thereon, it will be understood that numerous additional modifications and variations could be made thereto without departing from the scope of the invention.

(30) For the sake of clarity, it is to be understood that the use of “a” or “an” throughout this application does not exclude a plurality, and “comprising” does not exclude other steps or elements. The mention of a “unit” or a “module” does not preclude the use of more than one unit or module.