MAGNETIC DAMPER FOR VIBRATION ABSORBERS
20170219045 · 2017-08-03
Inventors
Cpc classification
F16F15/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Rotationally symmetric dampers (FIG. 3A) of a new type for eliminating and avoiding vibrations in machines and installations, particularly wind turbines. The damping occurs by magnetically generated eddy currents. In addition, vibration absorbers, particularly pendulum absorbers (7), are equipped with such magnetic dampers, and to installations, particularly wind turbines, that are exposed to vibratory forces and that comprise such vibration absorbers.
Claims
1-33. (canceled)
34. A rotationally symmetrical magnetic damper comprising: (i) a damper tube (3) made from a non-magnetisable conductive material, (ii) a support device (10), which is rotationally symmetrical around a longitudinal axis of the damper, is provided with attachment means and has, in relation to the damper tube (3), at least one outer magnetic ring arrangement comprising one or more permanent magnets (1) or comprising one or more electromagnets in the form of coils (6), which are arranged in such a way that north and south poles of the magnets point either radially inwards or radially outwards in relation to the longitudinal axis or of the tube (3) of the magnetic damper, where the at least one magnetic outer ring (1, 6) has been pushed over the damper tube (3), and ring and tube are movable relative to one another in a non-contact and friction-free manner, and the separation between the at least one magnetic ring (1, 6) and the outside surface of the damper tube (3) is between 0.1 mm and 2.0 mm, and (iii) at least one ring (2) comprising a ferromagnetic material or segments composed thereof, which immediately surrounds the at least one magnetic outer ring (1, 6).
35. The magnetic damper according to claim 34, wherein the magnetic damper has between two and ten magnetic outer rings (1, 6) which are stacked one above the other, where the radially directed polarity of these magnet rings (1, 6) alternates from radially magnetized ring plane to radially magnetized ring plane.
36. The magnetic damper according to claim 34, wherein in addition to the damper tube (3), the magnetic damper has a tube consisting of a ferromagnetic material or a corresponding round bar (15), which is in contact with the inside wall of the damper tube (3) and is connected thereto in such a way that common movement with the damper tube (3) is possible.
37. A rotationally symmetrical magnetic damper comprising: (i) a damper tube (3) made from a non-magnetizable conductive material, (ii) a support device (10), which is rotationally symmetrical around a longitudinal axis of the damper, is provided with attachment means and has, in relation to the damper tube (3), at least one inner magnetic ring arrangement comprising one or more permanent magnets (4) or comprising one or more electromagnets in the form of cons (16), which are arranged in such a way that north and south poles of the magnet(s) point either radially inwards or radially outwards in relation to the longitudinal axis or of the tube (3) of the magnetic damper, where the at least one magnetic inner ring (4) (16) is pushed into the damper tube (3), and ring and tube are movable relative to one another in a non-contact and friction-free manner, and a separation between the at least one magnetic ring (4) and an inside surface of the damper tube (3) is between 0.1 mm and 2.0 mm, and (iii) at least one solid cylindrical core (5) comprising a ferromagnetic material or parts composed thereof, which is immediately surrounded by the at least one magnetic inner ring (4, 16).
38. The magnetic damper according to claim 37, wherein the magnetic damper has between two and ten magnetic inner rings (4, 16) which are stacked one above the other, where a radially directed polarity of these magnet rings (4, 16) alternates from radially magnetized ring plane to radially magnetized ring plane.
39. The magnetic damper according to claim 34, wherein, in addition to the at least one magnetic outer ring arrangement (1, 6), the magnetic damper has an inner magnetic ring arrangement comprising one or more permanent magnets (4) or comprising one or more electro-magnets in the form of coils (16), which are arranged in such a way that north and south poles of the magnet(s) point either radially inwards or radially outwards in relation to the longitudinal axis or of the tube (3) of the magnetic damper, where arrangement and polarity of a magnetic inner ring (4, 16) is selected in such a way that it is positioned on the same plane opposite a magnetic outer ring (1, 4) and the opposite poles of the inner and outer ring attract one another through the wall of the damper tube (3), and the damper tube (3) is movable relative to the magnetic ring arrangements in a non-contact and friction-free manner.
40. The magnetic damper according to claim 39, wherein the separation between the at least one magnetic inner ring (4, 16) and an inside surface of the damper tube (3) is between 0.1 mm and 2.0 mm.
41. The magnetic damper according to claim 39, wherein the magnetic damper has at least one solid cylindrical core (5) comprising a ferromagnetic material or parts composed thereof, which is immediately surrounded by the at least one magnetic inner ring (4, 16).
42. The magnetic damper according to claim 39, wherein the magnetic damper has between two and ten magnetic outer rings (1, 6) and a corresponding number of magnetic inner rings (4, 16) arranged opposite on the same plane in each case, which are in each case stacked axially one above the other, where a radially directed polarity of the magnet rings (1, 6) and (4, 16) alternates from radially magnetized ring plane to radially magnetized ring plane.
43. The magnetic damper according to claim 34, wherein at least one magnet ring is a permanent magnet (1, 4),
44. The magnetic damper according to claim 34, wherein at least one magnetic ring is a coil (6, 16) functions as an electromagnet.
45. The magnetic damper according to claim 34, wherein the magnetic damper has at least one radially magnetized ring which is a permanent magnet (1, 4), and has at least one radially magnetized ring which is a coil (6, 16) which functions as an electromagnet.
46. The magnetic damper according to claim 34, wherein the magnetic damper has exclusively one or more outer (1) or inner (4) permanent magnets (1, 4).
47. The magnetic damper according to claim 46, wherein the magnetic damper: (i) has at least one magnetic outer ring arrangement comprising one or more radially magnetized permanent magnets (1) and (ii) additionally has at least one outer (11) magnetic ring arrangement comprising one or more permanent magnets which is arranged on the outside of the damper tube (3) in a non-contact manner, where a north/south magnetization direction of the magnets (11) points axially upwards or downwards in relation to the longitudinal axis of the magnetic damper.
48. The magnetic damper according to claim 47, wherein the magnetic damper has at least two axially magnetized outer rings (11) which are separated from one another by a radially magnetized outer ring comprising permanent magnets (1), where a north/south magnetization direction of the magnets (11) of the first axially magnetized ring is opposite to the north/south magnetization direction of the second axially magnetized ring.
49. The magnetic damper according to claim 47, wherein the magnetic damper has at least two radially magnetized outer rings (1) which are separated from one another by an axially magnetized outer ring comprising permanent magnets (11), where the north/south magnetization direction of the magnets (1) of the first radially magnetized ring is opposite to the north/south magnetization direction of the second radially magnetized ring.
50. The magnetic damper according to claim 46, wherein the magnetic damper: (i) has at least one magnetic inner ring arrangement (4) comprising one or more radially magnetized permanent magnets, and (ii) additionally has at least one inner (12) magnetic ring arrangement comprising one or more permanent magnets which is arranged on the outside of the damper tube (3) in a non-contact manner, where the north/south magnetization direction of the magnets (12) points axially upwards or downwards in relation to the longitudinal axis of the magnetic damper.
51. The magnetic damper according to claim 50, wherein the magnetic damper has at least two axially magnetized inner rings (12) which are separated from one another by a radially magnetized inner ring comprising permanent magnets (4), where the north/south magnetisation direction of the magnets (12) of the first axially magnetized ring is opposite to the north/south magnetization direction of the second axially magnetized ring.
52. The magnetic damper according to claim 50, wherein the magnetic damper has at least two radially magnetized inner rings (4) which are separated from one another by an axially magnetized inner ring comprising permanent magnets (12), where the north/south magnetization direction of the magnets (4) of the first radially magnetized ring is opposite to the north/south magnetization direction of the second radially magnetized ring.
53. The magnetic damper according to claim 47, wherein the magnetic damper has an arrangement of two or more adjacent magnetic outer (1) and/or inner (4) ring planes comprising exclusively permanent magnets, where one ring plane, relative to the damper tube (3), always comprises radially magnetized magnets, and the adjacent other ring plane consists of outer and/or inner axially magnetized magnets (11)(12), so that a ring plane (1) is always adjacent to a ring plane (11) and a ring plane (4) is always adjacent to a ring plane (12), and, in the case of the presence of three or more ring planes, two radially magnetized ring planes of the same type are separated from one another by an axially magnetized ring plane and two axially magnetized ring planes of the same type are separated from one another by a radially magnetized ring plane, and the north/south magnetization direction of one ring plane is opposite to the north/south magnetisation direction of the adjacent ring plane the same type.
54. The magnetic damper according to claim 34, wherein (i) the damper tube (3) has an outside diameter between 25 and 250 mm, (ii) the magnet ring (1, 4, 11, 12) or the coil ring (6, 16) has a thickness, in an axial direction, in relation to the damper tube (3), of between 10 to 60 mm, (iii) the separation between the magnetic rings (1, 4, 11, 12, 6, 16) and an the outside surface or inside surface of the damper tube (3) is between 0.25 mm and 1.0 mm, and (iv) the damper tube (3) has a wall thickness of 8-12 mm.
55. The magnetic damper according to claim 34, wherein the magnetic damper has a device which ensures friction-free relative movement of the damping tube (3) relative to the magnet rings.
56. The magnetic damper according to claim 55, wherein the device is a centering and/or spacer device (13)(14), which is mounted either before or behind a functional region of the magnetic damper.
57. The magnetic damper according to claim 55, wherein the device (13, 14) comprises at least one roller device and/or sliding device.
58. The magnetic damper according to claim 34, wherein the support device (10) has retaining, locking and attachment means and optionally spacers and power connections, where the means are geometrically and functionally designed in such a way that the magnetic rings and coils can be accommodated individually or multiply in a rotationally symmetrical manner with an accurate fit in accordance with their diameter, guided, stacked, fixed and put into operation, and the corresponding damping tube (3) can be accommodated with an accurate fit.
59. The magnetic damper according to claim 58, having variably adjustable damping, characterized in that the support device (10) is designed in such a way that, depending on the desired damping, a different number of rotationally symmetrical magnetic outer and/or inner rings having a comprising permanent magnets and/or electromagnetic coils can be inserted into the carrier device and exchanged, where the inside and/or outside diameters of the magnetic rings are matched to the desired outside and/or inside diameters of the damper tube (3).
60. The magnetic damper according to claim 59, wherein the damping can additionally be variably adjusted by magnetic outer and/or inner rings, that have, where the rings, besides permanent magnets, have one or more electromagnetic coils which are operated with variable current strength.
61. A vibration absorber comprising at least one pendulum cable or as a pendulum rod having a pendulum weight and at least two rotationally symmetrical magnetic dampers according to claim 34.
62. The vibration absorber according to claim 61, wherein the magnetic absorber is attached to the pendulum rod or to the pendulum weight.
63. The vibration absorber according to claim 62, wherein the support device (10) of the magnetic damper is attached to the pendulum weight or the pendulum rod, and the damping tube (3) is attached directly to a machine or installation to be damped.
64. The vibration absorber according to claim 63, wherein the damping tube (3) is attached to the pendulum weight or the pendulum rod and the support device (10) of the magnetic damper is attached directly to the machine or installation to be damped.
65. Use of a magnetic damper according to claim 34 for damping vibrations in a machine or installation having a damping density of >1500 kNs/m×m3.
66. A wind turbine containing a magnetic damper according to claim 34.
67. A wind turbine containing at least one vibration absorber according to claim 61.
Description
DETAILS OF THE INVENTION
[0077] The reference numbers used in the text and figures are described in greater detail below: [0078] 1 outer radially magnetised magnet ring comprising permanent magnets [0079] 2 ferromagnetic outer ring [0080] 3 damping tube (or damping bar) [0081] 4 inner radially magnetised magnet ring comprising permanent magnets [0082] 5 ferromagnetic core or sleeve for inner magnet rings [0083] 6 outer electromagnetic coil ring (coil) [0084] 7 pendulum absorber with pendulum cable/rod and pendulum weight [0085] 8 ball joint absorber-damper [0086] 9 ball joint wall-damper [0087] 10 support device for damper according to the invention, in particular the magnet devices 1, 4, 5, 6, 11, 12 [0088] 11 outer axially magnetised magnet ring comprising permanent magnets [0089] 12 inner axially magnetised magnet ring comprising permanent magnets [0090] 13 guide/spacer device, optionally incl. housing [0091] 14 roller device with holder and guide roller(s) [0092] 15 inner ferromagnetic tube or bar for damper tube (3) [0093] 16 inner electromagnetic coil ring or coil
[0094] The invention is described in greater detail below with reference to the figures:
[0095]
[0096] The magnet ring (1) is ideally a closed ring magnet with radial magnetisation. The north pole is located, for example, on the inside surface and the south pole on the outside surface. The magnetisation direction may also be exactly the other way round. Suitable as magnet material are, for example, permanent magnets made from NdFeB, but it is also possible to use other magnets. Such as, for example, magnets made from SmCo, which are not quite as strong as NdFeB magnet, but their temperature resistance is higher and the temperature dependence is even lower.
[0097] Since closed ring magnets having radial magnetisation are difficult to manufacture industrially and are very expensive, the magnet ring (1) may also be constructed from individual magnets (1A), as depicted in
[0098] The damping tube (3) consists of a material having a very good electrical conductivity, preferably metal, in particular aluminium or copper or alloys of these metals. The thicker the material of the damping tube, the lower the electrical resistance and the higher the induced eddy currents.
[0099] The enhancement ring (2) consists of standard steel having the highest possible iron content and the lowest possible carbon content. The high iron content is important in order that the material exhibits “soft magnetism”. This means that the material is easy to magnetise. Alternatively, it is also possible to use all other materials which have “soft magnetism”. The magnet ring (1) can be adhesively bonded, for example, into the ring (2); however, the two rings can also be clamped against one another or firmly connected to one another in another manner. The steel ring (2) enhances the magnetic field in the interior and at the same time screens the magnetic field from the outside. The magnetic damper according to the invention also works without a steel ring, but the damping is consequently reduced.
[0100] The air gap between magnet ring and the damping tube should be small in order that the damping is as high as possible. A larger air gap/separation makes the magnetic field in the tube 3 weaker, and smaller eddy currents form. In accordance with the invention, a separation between about 0.1 mm and 2.0 mm has proven particularly effective.
[0101] It is also possible to vary the air gap or separation intentionally in order thus to modify the damping in a controllable manner. Thus, for example, the separation between magnet ring and the damping tube can be varied depending on the position of the magnet ring in relation to the damping tube (3). This is useful, in particular, on use of a plurality of magnet ring arrangements (1). This enables, for example, progressive/degressive damping characteristic lines to be achieved.
[0102] A further possibility for adjusting the damping is adjustment of the wall thickness of the tube (3) over the length. Thus, for example, the inside diameter can be varied with a constant outside diameter and the damping can thus be modified over the length of the tube (3) depending on the inside diameter.
[0103]
[0104]
[0105] In order to increase the efficiency of the damping still further, it is possible to use an inner magnet ring (4)(4A) and an outer magnet ring (1)(1A) in combination, as depicted in
[0106]
[0107] In another variant of this embodiment, not shown, permanent magnets (1A)(4A) can be combined with electromagnets (1B)(4B), giving rise to the following possibilities: (i) The permanent magnets provide basic damping. The electromagnets which can be switched on are able to increase the damping further for situations in which higher damping is necessary; and (ii) the permanent magnets provide basic damping. The electromagnets which can be switched on can “switch off” the permanent magnets in that their magnetic field points in the opposite direction to the magnetic field of the permanent magnets. The damper can thus be switched off when necessary.
[0108]
[0109] In both variants, the stacked magnet rings can also be magnetised in such a way that the magnetic field is enhanced on one side, while it virtually disappears on the other side. The arrows in the magnet rings point in the direction of the respective north pole. The magnet rings are magnetised alternately axially and radially.
[0110] The advantage of this arrangement is that a stronger magnetic field is generated where it is used and a weaker magnetic field is generated where it is not used. Screening by outer rings (2) is thus unnecessary. In addition, it is also possible to achieve a Halbach arrangement in the interior of the tube 3 and to combine this with an outer Halbach arrangement. Here too, the closed magnet rings can be replaced by individual magnets. All rings (axially and radially magnetised) can be assembled using cube or bar magnets.
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[0117] In practice, a guide and spacer device comprising three guide rollers with corresponding holders which are distributed uniformly at an angle of 120° around the outside of the damping tube has proven particularly advantageous. Failure or strong wear of a guide roller can optionally be intercepted with the aid of an additional slide bushing before a collision occurs between tube (3) and magnet rings (1). An air gap is provided between the slide bushing and the tube (3), so that contact only occurs between tube and slide bushing when a guide roller fails. During the next maintenance interval, the guide roller can either be adjusted using the adjustable roller holder or replaced, and the load on the slide bushing is relieved again. For centring of the magnet rings in relation to the tube, only the guide rollers of the device are necessary.
[0118] For optimisation of the magnetic dampers according to the invention with respect to the damping effect, it is advantageous to understand the magnetic fields formed qualitatively and quantitatively. The rotational symmetry makes 3D simulations of the magnetic fields and eddy currents unnecessary. Only a 2D axis-symmetrical simulation has to be carried out in order to calculate the magnetic dampers completely, which simplifies and shortens the calculations. Corresponding programs for simulation and calculation of such fields are known from the prior art. The freely available program FEMM 4.2 can be used to calculate the magnetic fields of the individual variants (
[0119] The eddy currents and damper forces have been calculated using the ANSYS Maxwell 15.0 program. As soon as relative movement occurs between the tube (3) and the magnet rings, rotating electric currents are induced in the tube. These eddy currents form magnetic fields which act against the magnet rings (1). The force on the tube (3) can be output by the program and the damping constant can be calculated using the relative speed.
BRIEF DESCRIPTION OF THE DRAWINGS
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