`DUAL FUEL INJECTOR
20170218897 · 2017-08-03
Assignee
Inventors
Cpc classification
F02M45/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M63/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/0064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0678
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0613
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0692
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0689
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0694
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a dual-fuel fuel injector comprising a first injector unit for a first injector operating mode using a first main fuel and a second injector unit for a second injector operating mode using a second main fuel and an injector-reservoir, the reservoir is connected at one end to a first main fuel supply and at the opposite end to a second main fuel supply with a separating element disposed in the injector reservoir so as to be movable between the opposite ends so that, in each operating mode, the full volume of the reservoir can be used for accommodating the respective main fuel.
Claims
1. A dual-fuel fuel injector (1), comprising: a first injector unit (3) for a first injector operating mode with a first main fuel, a second injector unit (17) for a second injector operating mode with a second main fuel, an injector reservoir (55), and a switching arrangement for filling the injector reservoir (55), depending on the respective selected injector operating mode, with either one of the first and the second main fuels.
2. The dual-fuel fuel injector (1) according to claim 1, wherein the dual-fuel fuel injector (1) is designed to fill the injector reservoir (55) for the first injector operating mode with the first main fuel and for the second injector operating mode with the second main fuel.
3. The dual-fuel fuel injector (1) according to claim 1, wherein the first injector unit (3) has a first nozzle chamber (13) and the second injector unit (17) has a second nozzle chambers (27) and the dual-fuel fuel injector (1) is adapted to place in the first injector operating mode the first nozzle chamber (13) in communication with the injector reservoir (55) and, in the second injector operating mode, place the second nozzle chamber (27) in communication with the injector reservoir (55).
4. The dual-fuel fuel injector (1) according to claim 3, wherein the dual-fuel fuel injector (1) is adapted to displace during a transition from the first operating mode to the second operating mode the main fuel of the first injector operating mode from the fuel injector reservoir (55) and fill the injector reservoir (55) with the main fuel of the second injector operating mode, and, during a transition from the second injector operating mode to the first injector operating mode, to displace the main fuel of the second injector operating mode from the injector reservoir (55) and fill the injector reservoir (55) with the main fuel of the first injector operating mode.
5. The dual-fuel fuel injector (1) according to claim 1, wherein the injector reservoir (55) has a first side (59) with an inlet (61) for the first main fuel, a second side (65) with an inlet (67) for the second main fuel, and a separating element (71) is movably disposed in the injector reservoir (55) so as to separate a first side (59)of the injector reservoir (55) from a second side (65).
6. The dual-fuel fuel injector (1) according to claim 5, wherein the dual-fuel injector (1) is adapted to displace selectively the first main fuel or the second main fuel from the injector reservoir (55) by moving the separating element (71) selectively toward a respective end of the injector reservoir (55) depending on the selected operating mode.
7. The dual-fuel fuel injector (1) according to claim 5, wherein the separating element (71) has a first end position (61) in which it blocks the inlet (61) for the first main fuel and a second end position in which it blocks the inlet (67) for the second main fuel.
8. The dual-fuel fuel injector (1) according to claim 5, wherein the dual-fuel fuel injector (1) is adapted to place, for the first injector operating mode, the inlet (61) of the injector reservoir (55) for the first main fuel in communication with a first high pressure supply path (11) and a nozzle chamber (13) of the first injector unit (3) and, for the second operating mode, place the inlet (67) of the injector reservoir (55) for the second main fuel in communication with a second high pressure supply path (25) of the dual-fuel fuel injector (1) and a nozzle chamber (27) of the second injector unit (17).
9. The dual-fuel fuel injector (1) according to claim 8, wherein the dual-fuel fuel injector (1) is adapted to release fuel from the second side (65) of the injection reservoir (55) for operation in the first injector operating mode and release fuel from the first side (59) of the injector reservoir (55) for operation in the second injector operating mode.
10. The dual-fuel fuel injector (1) according to claim 1, wherein the dual-fuel fuel injector (1) includes a switch-over control arrangement (85, 87), by which the injector reservoir (55) can be filled, depending on the respective injector operating mode, selectively with the first or the second main fuel and the filling of the first or, selectively, the second main fuel is pressure-controlled by the supply pressure of the respective fuel.
11. A dual-fuel fuel injection system comprising a dual-fuel fuel injector according to claim 1.
12. The dual-fuel fuel injection system according to claim 11, wherein the dual-fuel fuel injection system is designed for controlling a filling switch-over of the injector reservoir 55 during switch-over between the first and the second injector operating modes.
13. The dual-fuel fuel injection system according to claim 11, wherein the dual-fuel fuel injection system is adapted to control the switchover arrangement (85, 87) so as to fill the injector reservoir (55) in correspondence with the intended injector operating mode either with the first or the second main fuel by a control of the respective main fuel supply pressures.
14. The dual-fuel fuel injection system according to claim 13, wherein any energy amount provided for respective injection events during switch-over between the injector operating modes is kept unchanged by a predetermined transition strategy.
15. A combustion engine comprising at least one dual-fuel fuel injector (1) according to claim 1, with a dual fuel injection system according to claim 11.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] It is shown in:
[0034]
[0035]
[0036]
DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
[0037]
[0038] For the representation of a first injector operating mode (blow-in or, respectively, injection operating mode) which is provided with a first (main) fuel in the form of a gaseous fuel or respectively a combustible gas, the dual-fuel fuel injector 1 includes a first injector unit 3. The first injector unit 3 is hydraulically-servo controlled, that is, a nozzle valve 5 of the first injector unit 3 indirectly is controlled via a servo or respectively pilot valve 7 and a control fluid, that is, in a way known per se.
[0039] The combustible gas which may be for example natural gas is supplied via a gas inlet 9 of the dual-fuel fuel injector 1 and conducted via a first high-pressure supply path 11 to a nozzle volume or respectively gas-nozzle chamber 13 of, the first injector unit 3 (first nozzle volume 13). The first high-pressure supply path 11 extends therefore from the inlet 9 for the first main fuel or, respectively, the combustible gas fuel inlet 9 to the gas nozzle chamber 13. For supplying the first, in particular high-pressure, main fuel (for example at a pressure level of up to 400 bar) or, respectively, the combustible gas, a combustible gas store 15 for example in the form of a pressure tank may be connected to the inlet 9 and to a dual-fuel fuel injection arrangement used in connection with the dual-fuel fuel injector 1, preferably a common rail gaseous-fuel fuel injection arrangement or, respectively, a combustion engine.
[0040] The dual-fuel fuel injector 1 further comprises a second injector unit 17 for a second injector operating mode (particularly injection operating mode) with a second (main) fuel. The second main fuel is, in particular, a liquid fuel, preferably, Diesel fuel, heavy oil or bio-oil. Like the first injector unit 3, the second injector unit 17 is also hydraulically servo-controlled, that is, a nozzle valve 19 of the second injector unit 17 is indirectly controlled by means of another servo-or respectively pilot valve 21 of the first injector 1 and a control fluid, also in a way known per se.
[0041] The liquid fuel can be supplied via a further inlet 23 that is a liquid fuel inlet of the dual-fuel fuel injector 1 and a second high pressure supply path 25 to a nozzle volume 27 or, respectively, a liquid fuel nozzle chamber of the second injector unit 17. To this end, the second high pressure supply path 25 extends from the inlet 23 for the second main fuel, or respectively, the liquid fuel inlet to the nozzle volume 27 of the second injector unit 17. For supplying the second, in particular also highly pressurized, main fuel, that is; respectively, the liquid fuel (for example, up to 250 bar or more), the inlet 23 may be in communication with a supply arrangement 29 for example a common rail or a high, pressure generating device (a dual-fuel fuel injection arrangement used in connection with the dual-fuel fuel injector 1) which is provided to supply the second fuel to the inlet 23.
[0042] Below in a cursory way, the design of an injector unit 3, 17 is described.
[0043] The nozzle valve 5 or, respectively, 19 is formed by a nozzle needle 31 or, respectively, 33, which acts at its end near the nozzle against a nozzle valve seat 35 or, respectively, 37 where a flow passage staring from the nozzle volume 13 or respectively 27 extends to a nozzle arrangement 39 or respectively, 41 of the injector unit 3, 17 which is opened when the nozzle needle 31, 33 lifts off the nozzle seat 35, 37. For the selective opening control, a control chamber 43, 45 is formed at the end of a nozzle needle 31, 33, which is guided in an axial bore remote from the nozzle. The control chamber 43, 45 is pressurized by a high-pressure control fluid in the form of the second main fuel via a supply branch 47, 49 (including a flow throttle) whereby a force in closing direction of the nozzle needle 31, 33 is generated.
[0044] The control chamber 43, 45 is further provided with a discharge branch 51, 53 (provided with a throttle) for releasing pressure via a leakage flow path 51, 53 which includes a servo or pilot valve 7, 21 for discharging control fluid to the low pressure side ND. The servo valve 7, 21 is preferably a magnetically actuated valve as shown for example a 2/2 way valve which can be controlled by a control arrangement of a fuel injection arrangement provided with the dual-fuel fuel injector.
[0045] With this arrangement, a force can be applied to the nozzle needle 31, 33 by the high-pressure fuel in the nozzle chamber 13, 27 in its opening direction and by high-pressure fuel in the control chamber 43, 45 in the closing direction, (for example, additionally supported by a closing spring). For injection of fuel, the nozzle valve 5, 19 opens when there is no longer a closing force equilibrium at the nozzle needle 31, 33, that is as soon as a force in opening direction exceeds the force in closing direction, which can be achieved by opening the servo valve 7, 21. By opening the servo valve 7, 21, the fuel can flow out of the control chamber 43, 45 to the low pressure side ND whereby the pressure in the control chamber 43, 45 is reduced. Upon closing the servo valve 7, 21, the pressure in the control chamber is again build-up and the nozzle needle 31, 33 is returned to its seat (end of injection).
[0046] As further shown in
[0047] At a first reservoir side 59 for example a first main fuel side or respectively, combustible gas side, the injector reservoir 55 is provided with a first inlet 61 for the first main fuel (combustible gas inlet), which, via a first inlet branch 63 is in communication with the first high pressure supply path 11. The supply path 63 branches off the connection A and extends to the injection reservoir 55 so that the first side 59 of the reservoir 55 can be filled with the first main fuel via the inlet 61. At a second reservoir side 65, that is a second main fuel side or, respectively, liquid fuel side, the injector reservoir 55 includes a second inlet 67 for the second main fuel (liquid fuel inlet) which, via a second inlet branch 69, is in communication with the second high pressure supply path 25, that is, the inlet branch 69 extends from the connecting point B to the second inlet 67 so that the injector reservoir 55 or, respectively, the second reservoir side 65 can be filled with the second main fuel via the second inlet 67.
[0048] As further shown in
[0049] For sealing in the respective end position, the first inlet 67 and respectively the second inlet 67, that is, to block the respective inlets 61, 67, the separating element 71 is provided at, in the slide direction C opposite ends 73, 75, with a sealing profile 77, which is configured to cooperate with the injector reservoir 55 as sealing partner, that is, over a circumference. A first cross-sectional area or operating cross-section of the separating element 71 to which operating fluid can be supplied via the inlet 61 of the side 73 is larger than a second diameter or operating cross-section at the opposite second inlet 67 for supplying fluid to the side 75. In particular, the separating element 71 may include at the side 75 facing the inlet 67 a spring loaded valve rod 79 which provides for the sealing diameter 77, or, respectively, operating cross-section at the second end 75. To some extent, the separating element 71 disposed in the injector reservoir 55 acts as a valve adapted to selectively block the first inlet 61 or the second inlet 67.
[0050] As further shown in
[0051] Such a dual-fuel fuel injector is in accordance with the present invention designed to permit filling of the injector reservoir 55 in accordance with the respective operating mode either with the first or the second main fuels. Herein the dual-fuel fuel injector 1 utilizes in the shown form a passive switch-over functionality which is initiated in particular by an external pressure control for the filling change-over.
[0052] This process will be described below in greater detail for the respective operating situations with for example a dual-fuel fuel injection arrangement or, respectively, a combustion engine.
[0053] In a second injector operating mode (not according to
[0054] For a switch-over from the second injector operating mode to the first injector operating mode, preferably ignition jet operation, and a filling of the injector reservoir 55 with the first main fuel (wherein the second main fuel is displaced from the injector reservoir 55, that is, the injector reservoir filling is changed) now a force relationship is reversed by pressure control in such a way that the force, to which the separating element 71 at the front surface 73 is exposed, becomes larger than the force, to which the separating element 71 is exposed at the liquid fuel side thereof (the piston surface 75).
[0055] To this end, the gas pressure is increased preferably to a maximum supply pressure (the combustible gas supply pressure at the combustible gas inlet 9 is for example 400 bar) whereas the liquid fuel supply pressure (hydraulic pressure at the liquid fuel inlet 23) is for a short period reduced to a value (slightly) below the combustible gas supply pressure (for example 350-380 bar). With such a hydraulic pressure level, the injection amount and the hydraulic control of the nozzle needles 31, 33 can be further ensured. The respective supply pressure levels for an injector reservoir filling change-over are adjusted herein preferably by a control of the dual-fuel fuel injection arrangement or, respectively, a combustion engine used in connection with the dual-fuel fuel injector.
[0056] As a result of the lower hydraulic pressure or, respectively, the corresponding pressure difference between the first inlet 61 and the second inlet 67, the separating element in the injector reservoir 55 is moved toward the second inlet 67 and closes the second inlet, so that the injector reservoir 55 is filled with combustible gas via the first inlet 61 at the first side 59 (between the first inlet 61 and the separating piston 71) while the liquid fuel is discharged by the separating element 71 via the second inlet 67.
[0057] Depending on the level of the engine load, during switch-over between the injector operating modes, for a short period during the transition, a liquid fuel combustible gas mixture operating strategy may be used for the operation of the combustion engine in order to avoid a load loss. Herein, preferably the combustible gas volume to be introduced is increased with each cycle (wherein also the gas volume of the injector reservoir is increased), while, at the same time, the liquid fuel injection amount is reduced.
[0058] Below, a switch-over from the first injector operating mode, that is a ignition jet operation with combustible gas as main fuel, to the second injector operation mode wherein the injector reservoir 55 is again filled with the first main fuel, that is liquid fuel, will be described below in greater detail.
[0059] In the first injector operating mode, the separating element 71 keeps the second inlet 67 reliably closed for example against a pressure of 600-1000 bar. This pressure range is generally large enough for liquid fuel injection in connection with the first injection operating mode (ignition jet operation).
[0060] If now, in connection, with a switchover of the operating mode, the pressure is increased in connection with the supply of liquid fuel, which exceeds a predetermined differential pressure threshold (alternatively also a gas pressure reduction may be provided), with the particular design of the dual-fuel fuel injector, the injector reservoir 55 is automatically filled with liquid fuel while the combustible gas is displaced from the fuel reservoir 55, that is, the combustible gas is pushed out of the injector reservoir 55 against the momentary constant supply pressure of the combustible gas via the first inlet 61. During the switch-over phase, the first injector unit 3 remains operative also with a continuously reduced combustible gas volume in the injector reservoir such that a switch-over of the injector operating mode poses no problem during idling or partial load operation.
[0061] Also, in this case, the use of a transition strategy may be provided wherein the liquid fuel injection may be adapted continuously from one cycle to the next (for example pre-controlled via a performance graph) so that it may be increased with a high engine load while the gaseous fuel amount injected is reduced in the following operating cycles.
[0062]
[0063] Like the dual-fuel fuel injector 1 described in connection with
[0064] To this end, the separating element has again circumferential sealing surface areas 77 at opposite ends 73, (in the movement direction) which cooperate with the injector reservoir 55 to provide for sealing in the respective end positions. Different from the embodiment of
[0065] The separating element 71 again includes circumferential seal rings 81 whereby the separating element is movable slidably along the inner wall of the injector reservoir 55. In addition, a stripper element may be provided. Also in this embodiment, the separating element 71 acts in the inject or reservoir 55 as a valve which is capable to selectively block the first or the second inlet 61, 67.
[0066] Different from the embodiment described earlier, the dual-fuel fuel injector 1 further includes a switch-over control arrangement which is formed mainly by a pressure controlled valve 85 and a shut-off valve 87 which can be selectively opened.
[0067] The pressure controlled valve 85 is a 3/2 way valve (pneumatically controlled) arranged ahead of the inlet 67 of the injector reservoir 55 that is in the inlet flow branch 69 so that the second inlet opens dependent on the switch position of the valve 85. In a first (as shown) switching position, the pressure controlled valve 85 can switch the inlet 67 into communication with the second high pressure supply path 25 and in a further second switching position of the valve 85, the second inlet 67 is placed into communication with the low-pressure side ND that is via the connection B into communication with the leakage flow path 53. In the second switching position, the injector reservoir 53 can consequently be depressurized at the second side 65.
[0068] The pressure-controlled valve 85 preferably includes a piston actuating mechanism 89 including a piston 91 which is guided in an operating cylinder 93 wherein a switch-over from the first to the second switching position can be obtained by applying a pressure load to the piston 91 at a control side 95.
[0069] For control action, the cylinder chamber 93 is placed into communication with the high pressure path 11 via a flow connection 97 which branches off the high pressure path 11 between the blocking valve 87 and the first nozzle volume 13 at a connection D. When the pressure level in the cylinder operating chamber 93 at the control side exceeds a threshold value, the pressure-controlled valve 85 is switched by the piston 91 (from the first to the second switching position). When the pressure goes below the threshold valve the first switching position is again automatically assumed (by a spring load). The pressure-controlled valve may further be provided with a leakage return line 99.
[0070] As mentioned above already, the switch-over control arrangement may further include a shut-off valve 87 through which the first high pressure path 11 extends and via which the first high pressure path 11 can selectively be blocked. Preferably, the shut-off valve 87 is controlled for example by a control arrangement of a dual-fuel fuel injection system or a combustion engine.
[0071] The shut-off valve 87 is arranged downstream of the connection point A and upstream of the branch point D of the flow connection 97 of the pressure control valve 85 in the first high pressure supply path 11. Arranged in this way, the shut-off valve 87 in the first shown switching position (blocking position) blocks the high pressure supply path 11 of the connecting point A or, in a second switching position (flow position) permit passage through the valve 11.
[0072] With the dual-fuel fuel injector according to
[0073]
[0074] With a switch-over to the first injection operating mode (preferably ignition jet operation), the blocking valve 87 is opened by a change-over to the second switch position, in particular with a maximum gas pressure (of ca. 350-400 bar). As a result, a gas pressure of this level is also applied to the nozzle volume 13 of the first injector unit 3, in particular within one operating cycle. At the same time, the pneumatically controlled valve 85 interrupts by switchover to the first switching position, the liquid fuel supply to the second reservoir side 65 and furthermore connects the second reservoir side 65 to leakage return line so that there is no pressure in the second side (the second reservoir side 65 is emptied).
[0075] In this state, the separation piston 71 to which combustible gas pressure is applied pushes the liquid fuel via the inlet 67 into the (ND) leakage system of the dual-fuel fuel injector 1 (and in this way for example back into a tank). Upon reaching the second end position, that is, the end stop, the separating piston 71 closes the second inlet 67. Herein, the high pressure supply of the second injector unit 17 (control chamber 45 and nozzle volume 27) is maintained so that ignition fuel and partial load fuel amounts for combustible gas—or a mixed combustible gas-liquid fuel can further be injected.
[0076] Since, because of the change-over of the filling of the reservoir 55 or, respectively, the duration of its filling with combustible gas, the combustible gas is not immediately available at full capacity, an operation transition strategy is provided whereby a speed or load breakdown is avoided. In a preferred transition strategy, the overall energy equivalent to be injected is maintained essentially constant. To this end, it is proposed to compensate for an incomplete but continuously increasing filling of the reservoir with combustible gas by a timewise longer combustible gas injection or, if no such time is available (for example the motor is already running at the desired speed) the missing gas volume is compensated for by an additional injection of liquid fuel.
[0077] A switch-over between the first and the second operating mode is performed in reversed order (as will be explained below). The switch-over procedure however should be considered only up to partial engine load in order to avoid a noticeable load drop.
[0078] Before a switch-over of the blocking valve 87 to the first switching position, the liquid fuel supply pressure is increased (preferably starting from an ignition jet operating pressure of 600-1000 bar) to the maximum value (for example 2500 bar) in order to facilitate a rapid filling switch-over of the injection reservoir 55 during the change-over of the injector operating mode. With the switch-over of the blocking valve 87, the combustion gas supply to the nozzle chamber 13 of the first injector unit 3 is interrupted. Furthermore, the valve 85 is returned to the first switching position by a pressure reduction at the control side 95 so that the second reservoir side 65 is again in communication with the second high pressure supply path 25 for supplying liquid fuel to the reservoir 55. As a result, the combustible gas is pushed out of the reservoir 55 via the inlet 61 into the first high pressure supply path 11 and the injector reservoir is fully filled with liquid fuel. As soon as the injector reservoir 55 is filled with liquid fuel, the injection pressure at the second injector unit is again increased so that the injection operation in the second injector operating mode can now continue under the normal injection parameters.
[0079] With the switch-over of the blocking valve 87 to the first switching position, the liquid fuel injection volume is increased to the design injection volume, in particular without any delay so as to compensate for the now interrupted supply of combustible gas by the closing of the high pressure supply path 11. This can still be achieved by an increase of the injection period.
[0080]
[0081] In the embodiment of
[0082] Finally, it is pointed out that, with the present invention, a switch-over between the injector operating modes may also be performed during full-load operation if it is made sure that the two injector units 3, 17 together can always inject more than the required full-load energy. Herein the combustion may not be optimal over several operating cycles but this could be acceptable as a compromise. The switch-over duration with a high speed Diesel engine may be for example 3-5 seconds.