ROLLING BEARING
20170219012 · 2017-08-03
Assignee
Inventors
Cpc classification
F16C33/7816
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/726
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2300/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/7889
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/7813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
It is an object of the present invention to more reliably prevent foreign matter from floating in the bearing space of a rolling bearing, while maintaining lubrication performance in the rolling bearing. In order to achieve this object, a rolling bearing is provided which includes an outer race, an inner race, rolling elements mounted between the outer race and the inner race, a seal ring formed with an oil passage hole, and covering at least one of the axial end openings of the bearing space of the bearing, a filter mounted to the seal ring so as to cover the oil passage hole of the seal ring, and configured to catch foreign matter contained in lubricant oil, and a magnetic member mounted axially inwardly of, and adjacent to, the filter, and configured to attract foreign matter to the magnetic member due to the magnetic force of the magnetic member.
Claims
1. A rolling bearing comprising: an outer race; an inner race; rolling elements mounted between the outer race and the inner race; a seal ring formed with an oil passage hole, and covering at least one of two axial end openings of a bearing space defined between the outer race and the inner race; a filter mounted to the seal ring so as to cover the oil passage hole of the seal ring, and configured to catch foreign matter contained in lubricant oil; and a magnetic member mounted axially inwardly of the filter, and configured to attract foreign matter to the magnetic member due to a magnetic force of the magnetic member.
2. The rolling bearing according to claim 1, wherein the magnetic member is provided axially inwardly of the filter and adjacent to the filter.
3. The rolling bearing according to claim 1, wherein a space is defined between an axial inner surface of the filter and an axial outer surface of the magnetic member such that due to the magnetic force thereof, the magnetic member is more likely to attract, to the magnetic member, foreign matter mixed in lubricant oil existing axially inwardly of the filter than to attract, to the magnetic member, foreign matter mixed in lubricant oil existing axially outwardly of the filter.
4. The rolling bearing according to claim 1, wherein the filter and the magnetic member are formed by insert molding so as to be integral with the seal ring.
5. The rolling bearing according to claim 4, wherein the magnetic member is exposed to an inner surface of the oil passage hole.
6. The rolling bearing according to claim 1, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
7. The rolling bearing according to claim 2, wherein a space is defined between an axial inner surface of the filter and an axial outer surface of the magnetic member such that due to the magnetic force thereof, the magnetic member is more likely to attract, to the magnetic member, foreign matter mixed in lubricant oil existing axially inwardly of the filter than to attract, to the magnetic member, foreign matter mixed in lubricant oil existing axially outwardly of the filter.
8. The rolling bearing according to claim 2, wherein the filter and the magnetic member are formed by insert molding so as to be integral with the seal ring.
9. The rolling bearing according to claim 3, wherein the filter and the magnetic member are formed by insert molding so as to be integral with the seal ring.
10. The rolling bearing according to claim 7, wherein the filter and the magnetic member are formed by insert molding so as to be integral with the seal ring.
11. The rolling bearing according to claim 8, wherein the magnetic member is exposed to an inner surface of the oil passage hole.
12. The rolling bearing according to claim 9, wherein the magnetic member is exposed to an inner surface of the oil passage hole.
13. The rolling bearing according to claim 10, wherein the magnetic member is exposed to an inner surface of the oil passage hole.
14. The rolling bearing according to claim 2, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
15. The rolling bearing according to claim 3, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
16. The rolling bearing according to claim 4, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
17. The rolling bearing according to claim 7, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
18. The rolling bearing according to claim 8, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
19. The rolling bearing according to claim 9, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
20. The rolling bearing according to claim 10, further comprising a foreign matter reservoir located axially inwardly of the magnetic member, and configured such that if foreign matter attracted to the magnetic member separates from the magnetic member, the foreign matter is caught and retained in the foreign matter reservoir.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
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[0032]
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[0034]
[0035]
BEST MODE FOR CARRYING OUT THE INVENTION
[0036] The rolling bearings embodying the present invention are now described with reference to the drawings.
[0037] This rolling bearing 10 is a tapered roller bearing mounted to a movable portion of a hydraulic pump, and including, as illustrated in
[0038] As illustrated in
[0039] In the casing of the hydraulic pump, the rolling bearing 10 and the movable portions of the hydraulic pump other than those of the rolling bearing 10 (these movable portions are hereinafter simply referred to as the “other” movable portions of the hydraulic pump) are lubricated by the same lubricant oil. Namely, with the rolling bearing 10 at least partially kept soaked in lubricant oil that circulates in the casing, the rolling bearing 10 and the other movable portions of the hydraulic pump are lubricated by the same lubricant oil circulating in the casing.
[0040] The rolling bearing 10 may be configured such that the outer race 11 is rotatable with the inner racer 12 fixed in position, or such that the inner race 12 is rotatable with the outer race 11 fixed in position.
[0041] As illustrated in
[0042] The seal member S includes a seal ring 20 (seal ring body) having an engagement portion 21 engaged with the inner race 12 of the rolling bearing 10, a wall portion 25 integrally connected to the engagement portion 21, and extending radially outwardly from the engagement portion 21, and a lip mounting portion 27 integrally connected to the radially outer edge of the wall portion 25.
[0043] The seal ring 20 is made of a resin, and formed with oil passage holes 22 in the wall portion 25 thereof. The seal ring 20 further includes filters 23 made of a resin, and formed by insert molding so as to be integral with the seal member 20, and to cover the respective oil passage holes 22.
[0044] Each filter 23 is a sheet-like mesh member having a uniform thickness, and located at substantially the center of the corresponding oil passage hole 22 in the lengthwise direction of the hole 22 (in the thickness direction of the seal ring 20). The peripheral edge portion of the filter 23 is embedded in the resin of the seal member 20 around the oil passage hole 22 such that the filter 23 is fixed to the seal member 20.
[0045] In this embodiment, the filters 23 and the seal ring 20 are made of polyamide resin, etc. However, they may be made of a resin other than, polyamide resin, such as polyacetal (POM), polycarbonate (PC), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyetheretherketone (PEEK), polyphenylene sulfide (PPS), polytetrafluoroethylene (PTFE), polysulfone (PSF), polyethersulfone (PES), polyimide (PI) or polyetherimide (PEI). A glass fiber reinforced resin based on one of the above-mentioned resins may also be used, such as PA (polyamide) 46+GF, or PA (polyamide) 66+GF.
[0046] Also, the filters 23 and/or the seal ring 20 may be made of, instead of glass fiber reinforced resin, carbon fiber reinforced resin, polyethylene fiber reinforced resin, or aramid fiber reinforced resin.
[0047] A circular annular member 40 is fitted on and fixed to the lip mounting portion 27 of the seal member 20. The circular annular member 40 is made of a rubber softer than the material of the seal ring 20. If the circular annular member 40 is made of a synthetic rubber, such a synthetic rubber may be nitrile rubber, acrylic rubber, urethane rubber, or fluoro rubber.
[0048] In this embodiment, the lip mounting portion 27 of the seal ring 20 has a sectional shape like the Japanese character “”. However, the lip mounting portion 27 may have a different shape.
[0049] As illustrated in
[0050] The filters 23 may be net members made of a resin, and having a mesh size of about 0.1 to 1 mm. In this embodiment, the filters 23 are net members made of a resin, and having a mesh size of 0.5 mm. However, the mesh sizes of the filters 23 can be set as necessary according to the diameter of foreign matter which is to be caught by the filters 23.
[0051] The engagement portion 21, disposed on the inner diameter side of the seal ring 20, is received in circumferential seal grooves (recesses) 30 formed in the inner race 12 so that the seal member 20 is engaged with the inner race 12 so as to be movable in the radial direction relative to the inner race 12 when the seal ring 20 is thermally expanded.
[0052] The structures of the engagement portion 21 and the seal grooves 30 are now described in detail. As illustrated in
[0053] The protrusions 24 comprise inner protrusions 24a close to the rolling elements 13, and outer protrusions 24b remote from the rolling elements 13. The seal grooves 30 comprise inner seal grooves 30a in which the respective inner protrusions 24a are received, and outer seal grooves 30b in which the respective outer protrusions 24b are received.
[0054] With the protrusions 24 received in the seal grooves, the seal ring 20 is in engagement with the inner race 12 so as to be movable in the radial direction relative to the inner race 12 when the seal ring 20 is thermally expanded. Since the protrusions 24 comprise the inner protrusions 24a and the outer protrusions 24b, which are axially spaced apart from the inner protrusions 24a, it is possible to more reliably keep the seal ring 20 in engagement with the inner race 12.
[0055] In the state in which the temperature of lubricant oil for the rolling bearing 10 has not risen yet, the lengths of the portions of the inner protrusions 24a received in the respective inner seal grooves 30a are set to be smaller than the lengths of the portions of the outer protrusions 24b received in the respective outer seal grooves 30b. Therefore, when the seal ring 20 is pushed into the opening of the bearing space, and fixed in position, the inner protrusions 24a, located axially inwardly of the outer protrusions 24b, can be easily fitted in the inner seal grooves 30a by elastically or thermally deforming the inner protrusions 24a.
[0056] Since the lengths of the portions of the outer protrusions 24b received in the outer seal grooves 30b are larger than the lengths of the portions of the inner protrusions 24a received in the inner seal grooves 30a, even when the temperature of lubricant oil rises, and thus the seal ring 20 is thermally expanded to a large extent in the radial direction, the outer protrusions 24b can be kept engaged in the outer seal grooves 30b. Since the seal ring 20 can be kept in engagement with the inner race 12 even in such an expanded state, the seal ring 20 and the inner race 12 define therebetween no gap(s) though which harmful foreign matter can go into the rolling bearing 10.
[0057] Since, as illustrated in
[0058] The outer seal grooves 30b are open to one end surface of the inner race 12. After the outer protrusions 24b are fitted into the outer seal grooves 30b, an axle is fitted into and fixed to the inner race 12 until a shoulder of the axle is brought into abutment with the one end surface of the inner race 12, thereby closing the open end surfaces of the respective outer seal grooves 30b.
[0059] The seal ring 20 includes magnetic members 1, provided axially inwardly of, and adjacent to, each filter 23 so as to attract foreign matter to the magnetic members 1 due to their magnetic forces. The magnetic members 1 may comprise permanent magnets.
[0060] As illustrated in
[0061] The magnetic members 1 are fixed by insert molding to the portions of the seal ring 20 in the vicinity of each filter 23. In the embodiment of
[0062] However, the magnetic members 1 are only required to be provided axially inwardly of, and adjacent to, the filters 23, and do not necessarily need to be provided so as not to be exposed to the inner surfaces 22a of the oil passage holes 22. For example, the magnetic members 1 may be exposed to the inner surfaces 22a of the oil passage holes 22 as illustrated in
[0063] The magnetic members 1 adjacent to each filter 23 comprise not a large permanent magnet but a plurality of small magnets. By fixing such small magnets in position while being spaced apart from each other, the magnetic members 1 can be arranged such that the magnetic forces of the magnetic members 1 act on only the inner side of the bearing or such that the magnetic forces thereof cover the whole of the mesh portion of each filter 23 through which oil passes.
[0064] For example, by making each magnetic member 1 small, and weakening the magnetic force of the magnetic member, as illustrated in
[0065] The lines indicated by reference symbol “f” in
[0066] Spaces “w” are defined between the axial inner surface of each filter 23 and the respective axial outer surfaces of the corresponding magnetic members 1. Each filter 23 has a center line “c” in the direction of thickness “v” of the filter 23. Thus, the axial outer surfaces of the magnetic members 1 are located axially inwardly of the center line “c” of each filter 23, and are spaced apart from the center line “c” by the distance: w+(v/2). The center line “c” is located at the center of the thickness “T” of the portion of the seal ring 20 formed with the corresponding oil passage hole 22.
[0067] Under the condition that the magnetic members 1 are able to catch foreign matter in the bearing space, the axial outer surfaces of the magnetic members 1 may be located closer to each filter 23 than is shown in
[0068]
[0069] The elongated or rod-shaped magnetic members 1 may be arranged, as illustrated in
[0070]
[0071] In the embodiment of
[0072]
[0073] Specifically, as illustrated in
[0074] Each foreign matter reservoir 3 is constituted by an annular member protruding from the axial inner surface of the seal ring 20 such that the inner diameter of the annular member gradually decreases toward the protruding end (left end in
[0075] The shape of the foreign matter reservoirs 3 is not limited to the shape exemplified above. The foreign matter reservoirs 3 may have any shape and be made of any material under the condition that if foreign matter attracted to the magnetic members 1 separates from the magnetic members 1, the foreign matter reservoirs 3 are able to catch and retain the foreign matter. For example, each foreign matter reservoir 3 may comprise a recessed reservoir constituted by a protruding member or members fixed to the inner surface of the seal ring 20, and capable of catching and retaining foreign matter. Such a protruding member or members may be fixed to the seal ring 20 by means of adhesion or welding, or may be integrally fixed to the seal ring 20 by insert molding.
[0076] While the magnetic members 1 and the filters 23 are formed by insert molding so as to be integral with the seal ring 20 in the above embodiments other than the embodiment of
[0077] It is now described how the seal ring 20 functions. While the hydraulic pump is in use, as the rolling bearing 10 rotates, lubricant oil is partially dispersed toward a side surface of the rolling bearing 10, and thus partially toward the seal ring 20, from the outside of the bearing, and a portion of the lubricant oil collides against the filters 23, fitted in the respective oil passage holes 22.
[0078] The filters 23 allow lubricant oil which has collided against the filters 23 to pass through the mesh portions of the respective filters 23, while catching foreign matter contained in the lubricant oil which has collided against the filters 23, and larger than the mesh sizes of the filters 23. After passing through the filters 23, lubricant oil flows into the bearing space, and lubricates the rolling bearing 10. In this way, the filters 23 can prevent harmful foreign matter discharged from the movable parts of the hydraulic pump from going into the rolling bearing 10.
[0079] If any of the filters 23 becomes clogged with foreign matter, the entire seal ring 20 can be easily replaced with a new seal ring 20.
[0080] If harmful foreign matter such as metal dust is generated in the bearing space as the rolling bearing 10 rotates, the foreign matter is attracted to any of the magnetic members 1 by the magnetic force thereof. Small foreign matter which has passed through the filters 23 is also attracted to the magnetic members 1. If foreign matter large enough to influence the service life of the rolling bearing 10 is generated in the bearing space, such large foreign matter is more likely to be attracted to any of the magnetic members 1.
[0081] Since the magnetic members 1 are mounted axially inwardly of the filters 23, it is possible to prevent foreign matter existing outside of the bearing from being attracted to the vicinity of the bearing. Also, since the magnetic members 1 are not directly exposed to the external space of the bearing, and the filters 23 are arranged axially outwardly of the magnet members 1 so as to be interposed between the magnetic members 1 and the external space of the bearing, the amount of foreign matter attracted to the magnet members 1 is relatively small. Therefore, it is possible to reduce the likelihood that a large amount of foreign matter attracted to the magnetic members 1 separates from the magnetic members 1 simultaneously all together.
[0082] In this way, it is possible to more reliably prevent foreign matter from floating in the bearing space.
[0083] The bearing 10, to which the seal ring 20 is mounted, may be any type of bearing, such as a tapered roller bearing including tapered rollers as the rolling element 13, a deep groove ball bearing including balls as the rolling elements 13, a cylindrical roller bearing including cylindrical rollers, or a self-aligning roller bearing including spherical rollers.
DESCRIPTION OF REFERENCE NUMERALS
[0084] 1: magnetic member [0085] 2: magnetic member fixing portion [0086] 3: foreign matter reservoir [0087] 10: rolling bearing [0088] 11: outer race [0089] 11a: raceway [0090] 12: inner race [0091] 12a: raceway [0092] 12b: large diameter flange [0093] 12c: small diameter flange [0094] 13: tapered roller (rolling element) [0095] 14: retainer [0096] 20: seal ring [0097] 21: engagement portion [0098] 22: oil passage hole [0099] 23: filter [0100] 24: protrusion [0101] 24a: inner protrusion [0102] 24b: outer protrusion [0103] 25: wall portion [0104] 27: lip mounting portion [0105] 30: seal groove [0106] 30a: inner seal groove [0107] 30b: outer seal groove [0108] 41: lip portion [0109] 41a: abutment portion