PRINTING FACILITY AND METHOD FOR SLEEVES ARRANGEMENT IN SAID PRINTING FACILITY
20170217156 · 2017-08-03
Inventors
Cpc classification
B41F13/0016
PERFORMING OPERATIONS; TRANSPORTING
B41F27/14
PERFORMING OPERATIONS; TRANSPORTING
B41P2227/21
PERFORMING OPERATIONS; TRANSPORTING
B41F30/02
PERFORMING OPERATIONS; TRANSPORTING
B41P2227/50
PERFORMING OPERATIONS; TRANSPORTING
B41P2227/20
PERFORMING OPERATIONS; TRANSPORTING
B41F27/105
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Printing facility for the manipulation of a plurality of sleeve assemblies (52) each composed by a printing sleeve (50) having a cylindrical internal surface (61) with a diameter larger than the diameter of a printing shaft (12) and an independent tubular cylindrical intermediate sleeve (51) inserted into the cylindrical printing sleeve (50), said printing sleeve comprising a printing machine (10) comprising cylindrical printing shafts (12), and a robotic unit (20) comprising a sleeves handling device (21), the facility further comprising a first storage (30) for store a plurality of printing sleeves (50), which include retaining elements (31) for the immobilization of the stored printing sleeves (50) in geometrical interference with the printing cylindrical external surface (60) and/or with at least one of the annular faces (62) of the printing sleeves (50).
Claims
1. Printing facility for manipulation of a plurality of tubular and cylindrical shaped sleeves each including a cylindrical external surface, a cylindrical internal surface and two annular faces on two opposite ends, being both cylindrical surfaces concentrically with a sleeve axis; said printing facility comprising: a printing machine comprising a central drum and a plurality of printing units, each printing unit integrating at least one cylindrical printing shaft which provides a sleeve support; a robotic unit comprising a sleeves handling device; wherein the facility is provided for manipulation of: sleeve assemblies each composed by a printing sleeve having a cylindrical internal surface with a diameter larger than the diameter of said printing shaft and an independent tubular cylindrical intermediate sleeve inserted into the cylindrical printing sleeve, said intermediate sleeve having an internal cylindrical surface with a diameter providing a gap fitting with the printing shaft, having an intermediate sleeve external cylindrical surface with a diameter equal than the diameter of the printing sleeve internal surface, and two annular faces on two opposite ends, being all the cylindrical surfaces of the printing assembly concentric with a sleeve axis; said printing facility further comprising: a first storage for store a plurality of printing sleeves, said first storage being provided with a retaining elements for the immobilization of the stored printing sleeves in geometrical interference with the printing cylindrical external surface and/or with at least one of the annular faces of the printing sleeves, said retaining elements being disposed avoiding a geometrical interference with a displacement path in the sleeve axis direction of an intermediate sleeve to be extracted or to be inserted into the printing sleeve, being the printing sleeve stored on said printing sleeve storage.
2. Printing facility according to claim 1 wherein said first storage include for each printing sleeve at least two convergent support surfaces defining a concave support for retaining by gravity a printing sleeve by geometrical interference with the printing cylindrical external surface of said printing sleeve whatever its diameter.
3. Printing facility according to claims 2 wherein said retaining elements are defined by at least a protrusion protruding from said concave support facing the annular surface of a printing sleeve stored on said concave support.
4. Printing facility according to claim 1 wherein said retaining elements are selected among: an inflatable pillow pressing the external cylindrical printing surface of the stored printing sleeve producing its immobilization; or activated jaws surrounding the external cylindrical printing surface of the stored printing sleeve producing its immobilization; or protruding elements facing the annular face of the printing sleeve with adjustable high.
5. Printing facility according to claim 2 wherein said retaining elements are selected among: an inflatable pillow pressing the external cylindrical printing surface of the stored printing sleeve producing its immobilization; or activated jaws surrounding the external cylindrical printing surface of the stored printing sleeve producing its immobilization; or protruding elements facing the annular face of the printing sleeve with adjustable high.
6. Printing facility according to claim 1 wherein the robotic unit include a handling shaft in cantilever with a diameter equal or smaller than the printing shaft.
7. Printing facility according to claim 6 wherein the handling device of the robotic unit include a gripping means connected to a carriage which is slidably arranged on said handling shaft for a driven displacement along said handling shaft.
8. Printing facility according claim 6 wherein said handling shaft include a fixing device for the fixation of an intermediate sleeve supported on said handling shaft.
9. Printing facility according to claim 1 wherein the facility include an second storage which can store a plurality of intermediate sleeves, and/or a plurality of sleeve assemblies, each supported on a storage shaft.
10. Printing facility according to claim 1 wherein the robotic unit include air ducts provided for its connection with at least one air entrance provided in one annular face of the intermediate sleeve supported by said robotic unit, said air entrance being connected with an sleeve air duct embedded into the intermediate sleeve, said sleeve air duct being connected with a plurality of air exits placed on the external cylindrical surface of the intermediate sleeve, and said air ducts being provided for insufflating air through said air exits.
11. Printing facility according to claim 1 wherein the said first storage include, for each stored printing sleeve, at least a concave surface with a constant cross section along the length thereof for retaining by gravity a printing sleeve by geometrical interference with the printing cylindrical external surface of said printing sleeve whatever its diameter.
12. Printing facility according to claim 1 wherein the said first storage include, for each stored printing sleeve, at least two convex symmetric surfaces each with a constant cross section along the length thereof for retaining by gravity a printing sleeve by geometrical interference with the printing cylindrical external surface of said printing sleeve whatever its diameter.
13. Method for sleeves arrangement in a printing facility said sleeves being a plurality of tubular and cylindrical shaped sleeves each including a cylindrical external surface, a cylindrical internal surface and two annular faces on two opposite ends, being both cylindrical surfaces concentric with a sleeve axis, and said printing facility comprising: a printing machine comprising a central drum and a plurality of printing units, each printing unit integrating at least one printing shaft which provides a sleeve support; a robotic unit comprising a sleeves handling device; wherein the method include following steps: displacing the robotic unit, having an intermediate sleeve coupled to the sleeve handling device, to align an intermediate sleeve axis of said intermediate sleeve with the sleeve axis of a printing sleeve stored on a printing sleeve storage; said printing sleeve having a cylindrical internal surface which diameter is bigger than the diameter of the printing shafts; said intermediate sleeve having an internal cylindrical surface with a diameter providing a gap fitting with the printing shafts, an external cylindrical surface with a diameter equal than the diameter of the internal cylindrical surface of the stored printing sleeve and two annular faces on two opposite ends, being both cylindrical surfaces concentric with said intermediate sleeve axis; said printing sleeve being immobilized in the first storage through a retaining elements in geometrical interference with the printing cylindrical external surface and/or with at least one of the annular faces of the printing sleeve; producing an insertion of the intermediate sleeve coupled to the sleeve handling device into the printing sleeve stored on the printing sleeve storage through the displacement of the intermediate sleeve along an insertion path parallel to the sleeve axis through the robotic unit activation, achieving a complete insertion of the intermediate sleeve into the printing sleeve obtaining a printing assembly.
14. Method according to claim 13 wherein the robotic unit include a handling shaft in cantilever with a diameter equal or smaller than the diameter of the printing shafts, wherein said step of displacing the robotic unit having an intermediate sleeve coupled to the sleeve handling device to align an intermediate sleeve axis of said intermediate sleeve with the sleeve axis of a printing sleeve stored on a printing sleeve storage include: placing said handling shaft of the robotic unit aligned with the sleeve axis of the printing sleeve stored on the first storage, being the cantilevered end of the handling shaft adjacent to the annular face of the stored printing sleeve; and wherein said step of producing an insertion of the intermediate sleeve coupled to the sleeve handling device into the printing sleeve stored on the printing sleeve storage include: insert said handling shaft of the robotic unit, and the intermediate sleeve carried on said handling shaft, into the internal cylindrical surface of the stored printing sleeve through the robotic unit displacement along an insertion path parallel to the sleeve axis.
15. Method according to claim 13 wherein after the insertion step, the printing sleeve assembly is extracted from the printing sleeve storage through the robotic unit activation, releasing the printing cylindrical external surface of the printing sleeve from the geometrical interference with the retaining elements of the first storage.
16. Method according to claim 13 wherein the intermediate sleeve coupled to the sleeves handling device has been coupled to said sleeves handling device with a method selected among: emplacing an empty sleeves handling device adjacent to an intermediate sleeve stored in a sleeves storage, coupling the sleeves handling device with the intermediate sleeve and extracting the intermediate sleeve from the sleeve storage; or emplacing a sleeve assembly coupled to a sleeves handling device in a printing sleeve storage being the printing sleeve, constitutive of said printing sleeve assembly, immobilized in the first storage through said retaining elements in geometrical interference whit the printing cylindrical external surface and/or with at least one of the annular faces of the printing sleeve, and produce the extraction of the intermediate sleeve coupled to the sleeve handling device from the printing sleeve retained on the printing sleeve storage through the displacement of the intermediate sleeve along an extraction path parallel to the sleeve axis through the robotic unit activation.
17. Method for printing sleeves arrangement in a printing facility, said printing sleeves being a plurality of tubular and cylindrical shaped printing sleeves each including a printing cylindrical external surface , a cylindrical internal surface (61) and two annular faces on two opposite ends, being both cylindrical surfaces concentric with a sleeve axis; said printing facility comprising: a printing machine comprising a central drum and a plurality of printing units, each printing unit integrating at least one cylindrical printing shaft which provides a sleeve support; a robotic unit comprising a sleeves handling device; wherein the method include following steps: displacing the robotic unit to emplace the sleeves handling device adjacent to the annular face of a printing assembly stored on a first storage; said printing sleeve assembly being composed by a printing sleeve having a cylindrical internal surface with a diameter larger than the diameter of said printing shaft and an independent tubular cylindrical intermediate sleeve inserted into the printing sleeve, said intermediate sleeve having an internal cylindrical surface with a diameter providing a gap fitting with the printing shaft, an external cylindrical surface with a diameter equal than the diameter of the internal surface of the printing sleeve, said printing sleeve being immobilized in the first storage through a retaining elements in geometrical interference with the printing cylindrical external surface and/or with at least one of the annular faces of the printing sleeve; coupling the sleeves handling device of the robotic unit to the intermediate sleeve of the sleeve assembly that is stored and immobilized on the first storage; produce an extraction of the intermediate sleeve, coupled to the sleeve handling device, from the printing sleeve stored on the printing sleeve storage through the intermediate sleeve displacement along an extraction path parallel to the sleeve axis through the robotic unit activation, achieving a complete extraction of the intermediate sleeve.
18. Method according to claim 17 wherein the robotic unit include a handling shaft in cantilever with a diameter equal or smaller than the diameter of the printing shaft, wherein said step of displacing the robotic unit to emplace the sleeves handling device adjacent to the sleeve axis of a printing assembly stored on a first storage include: placing said handling shaft of the robotic unit aligned with the sleeve axis of the printing sleeve assembly stored on the first storage, being the cantilevered end of the handling shaft adjacent to the annular face of the printing sleeve assembly stored; and wherein said step of coupling the sleeves handling device of the robotic unit to the intermediate sleeve of the printing sleeve assembly stored and immobilized on the first storage include: insert said handling shaft of the robotic unit into the internal cylindrical surface of the intermediate sleeve of the printing sleeve assembly through the robotic unit displacement along a path parallel to the sleeve axis; and/or gripping a handle of the intermediate sleeve placed on the annular face of said intermediate sleeve through a gripping means emplaced on a handling device carriage slidably arranged on said handling shaft for a driven displacement along said handling shaft.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0083] The foregoing and other advantages and features will be better understood from the following detailed description of an embodiment with reference to the accompanying drawings, to be taken as illustrative and not limiting, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
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Said
[0096] The disclosed printing facility includes: [0097] a first storage 30 for storing a plurality of printing sleeves assemblies 52 or printing sleeves 50, said first storage 30 being provided with a retaining elements 31 for the immobilization of the printing sleeves 50 stored on said first sleeves storage 30 in geometrical interference with the printing cylindrical external surface 60 and/or with at least one of the annular faces 62 of the printing sleeve 50, said retaining elements 31 being disposed avoiding a geometrical interference with a displacement path in the sleeve axis direction of an intermediate sleeve 51 to be extracted or to be inserted into the printing sleeve 50 of a sleeve assembly 52, being the printing sleeve 50 stored on said first storage 30.
[0098] Said first storage 30 include for each printing sleeve 50 at least two symmetrical convergent flat support surfaces 32 defining a concave support for retaining by gravity a printing sleeve 50 and providing a geometrical interference with the printing cylindrical external surface 60 of the printing sleeve 50 whatever its diameter. In this embodiment the support surfaces 32 are inclined 45° regarding the vertical position, as shown on
[0099] According to an alternative embodiment shown in
[0100] Another alternative embodiment is shown in
[0101] An additional alternative embodiment is shown in
[0102] The retaining element 31 of the embodiment shown in
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[0106] The robotic unit 20 is, in the example shown in
[0107] Optionally the facility can include an second storage 40 with a plurality of cylindrical storage shafts 41 with equal diameter than the printing shafts 12, said storage shafts 41 being used to store intermediate sleeves 51 or printing sleeves assemblies 52, or even printing sleeves 50 having an internal cylindrical surface 61 with a diameter providing a gap fitting with the printing shaft 12.
[0108] Using this facility two alternative methods are also disclosed, a first method is provided for the automatic assembly of a printing sleeve 50 with an intermediate sleeve 51 creating a printing sleeve assembly 52, using the robotic unit 20 and the first storage 30.
[0109] According said first method, and using the above described non-limitative embodiment of a facility, the handling shaft 22 of the robotic unit 20 carries an intermediate sleeve 51, and the robotic unit 20 is activated to displace and orient the handling shaft 22 in order to situate the intermediate sleeve axis of the carried intermediate sleeve 51 aligned with the sleeve axis of a printing sleeve 50 stored on the first storage 30. Said stored printing sleeve 50 is immobilized on the printing sleeve storage 30 by its geometrical interaction of its annular faces 62 with said retaining elements 31, in this case the protruding elements. This step can be shown on
[0110] After that the robotic unit 20 is activated to displace the carried intermediate sleeve 51 along an insertion path parallel to the sleeve axis, producing the introduction of said intermediate sleeve 51 into the stored and positionally retained printing sleeve 50, creating a printing sleeve assembly 52 (see
[0111] After that the printing sleeve assembly 52 can be disconnected from the robotic unit 20, producing the extraction of the handling shaft 22, for example by the robotic unit 20 displacement in a direction reverse to the insertion path after the release of the gripping means 24, producing the extraction of the handling shaft 22 from the sleeve assembly 52.
[0112] Optionally this operation can be performed in combination with the displacement of the carriage 23 connected with the gripping means 24 at the same time and identic velocity than the robotic unit 20 displacement but in the insertion path direction in order to avoid the extraction of the intermediate sleeve 51 from the printing sleeve 50 during said operation, and leaving the printing sleeve assembly 52 assembled and stored, and the sleeves handling device 21 disconnected from said printing sleeve assembly 52.
[0113] Alternatively to the disconnection of the robotic unit 20 from the sleeve assembly 52, after the coupling operation the robotic unit 20 can elevate the printing sleeve assembly 52 releasing it from its geometric interference with the first storage 30 and from the retaining elements 31, and after that displace the robotic unit 20 to transfer said printing sleeve assembly 52 to an empty printing shaft 12 (see
[0114] The second method describes a reverse operation for decoupling the printing sleeve assembly 52 separating the intermediate sleeve 51 from the printing sleeve 50. This operation starts with a printing sleeve assembly 52 stored on the first storage 30, then the handling shaft 22 of the robotic unit 20 is aligned with the sleeve axis of said stored printing sleeve assembly 52.
[0115] Then the robotic unit 20 is activated to displace said handling shaft 22 in a direction parallel to the sleeve axis producing its insertion into the intermediate sleeve 51 integrated on said printing sleeve assembly 52 (see
[0116] The robotic unit includes air ducts provided for its connection with an intermediate sleeve 51 supported by said robotic unit 20 and for insufflating air into said intermediate sleeve 51 through at least one air entrance, located on one annular face 64 of the intermediate sleeve 51. Said at least one air entrance is connected to a sleeve air ducts embedded on said intermediate sleeve 51, said sleeve air ducts being connected to a plurality of air exits placed on the external cylindrical surface 65 of the intermediate sleeve 51.
[0117] During the operation of inserting or extracting the intermediate sleeve to or from the printing sleeve, an air supply is insufflated from the air ducts of the robotic unit 20 into the at least one air entrance of the intermediate sleeve 51, passing through the sleeve air ducts and exiting through said air exits. This air exiting from the air exits is injected into the interspace or gap existing between the external cylindrical surface 65 of the intermediate sleeve and at least part of the internal cylindrical surface 61 of the printing sleeve 50, being the intermediate sleeve 51 at least partially inserted into said printing sleeve 50. This air injected in said interspace produce an air sheet which facilitates a smooth displacement of the intermediate sleeve 51 regarding the printing sleeve 50.
[0118] Optionally the internal cylindrical surface of the printing sleeve being can be made of an elastic material, in such a way that the pressure of the air injected into said interspace deform said elastic material producing a slight increase of the diameter of the internal cylindrical surface 61 of the printing sleeve 50.
[0119] In an alternative embodiment, the handling shaft 22 of the robotic unit 20 includes fixing means which produce its expansion when it is inserted into the intermediate sleeve 51. In this alternative embodiment said fixing means can substitute the gripping means.
[0120] While along the description particular reference has been done to how an intermediate printing sleeve 51 is inserted to or extracted from a printing sleeve assembly 52 by using a first sleeves storage 30 and a robotic unit 20, it should be understood that both the facility and the method also encompass the handling of a printing sleeve assembly 52 to be transported and installed to a printing unit or to a first sleeve storage 30 or to a second sleeves storage 40, as well as the setting-up of the sleeves to a printing unit or removal therefrom.