ROPE TERMINAL DEVICE, ROPE TERMINAL ARRANGEMENT AND ELEVATOR
20170217730 · 2017-08-03
Assignee
Inventors
Cpc classification
B66B7/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a rope terminal device for fixing rope ends of ropes of an elevator, comprising a rope terminal body comprising one or more cavities for accommodating one or more rope ends; one or more fixing members for fixing the one or more rope ends immovably into the one or more cavities; wherein the rope terminal body is a metallic block surrounding said one or more cavities, and weighs more than 200 kg, the rope terminal body providing thermal mass around the one or more rope cavities for delaying heat transfer from the exterior to the rope ends contained in the one or more cavities. The invention relates to a rope terminal arrangement and an elevator implementing said rope terminal device.
Claims
1. A rope terminal device for fixing one or more rope ends of one or more ropes of an elevator, comprising a rope terminal body having inside it one or more cavities for accommodating one or more rope ends; and one or more fixing members for fixing the one or more rope ends immovably into the one or more cavities; wherein the rope terminal body is a metallic block surrounding said one or more cavities, and weighs more than 200 kg, the rope terminal body providing thermal mass around the one or more cavities for delaying heat transfer from the exterior to the rope ends contained in the one or more cavities.
2. A rope terminal arrangement of an elevator, comprising one or more rope ends; and a rope terminal body having inside it one or more cavities accommodating said one or more rope ends; and one or more fixing members fixing said one or more rope ends immovably into the one or more cavities; wherein the rope terminal body is a metallic block surrounding said one or more cavities, and weighs more than 200 kg, the rope terminal body providing thermal mass around the one or more cavities for delaying heat transfer from the exterior to the rope ends contained in the one or more cavities.
3. A rope terminal device or a rope terminal arrangement of an elevator according to claim 1, wherein each said cavity is surrounded by a metal wall which is plurality of centimeters, preferably at least 5 centimeters, thick and formed by the rope terminal body.
4. A rope terminal device or a rope terminal arrangement according to claim 1, wherein each said cavity has at least said plurality of centimeters, preferably at least 5 cm, of metal material of the rope terminal body 360 degrees around it.
5. A rope terminal device or a rope terminal arrangement according to claim 1, wherein majority of the volume of the rope terminal body consists of metal, wherein the volume of the rope terminal body is defined as width*height*thickness of the rope terminal body.
6. A rope terminal device or a rope terminal arrangement according to claim 1, wherein the one or more rope ends comprise non-metallic parts, such as non-metallic coating and/or one or more non-metallic load bearing members.
7. A rope terminal device or a rope terminal arrangement according to claim 1, wherein the rope terminal body forms part of a counterweight of an elevator.
8. A rope terminal device or a rope terminal arrangement according to claim 1, wherein the rope terminal body weighs more than 50 kg per each rope end it is arranged to accommodate.
9. A rope terminal device or a rope terminal arrangement according to claim 1, wherein the rope terminal body weighs more than 500 kg, more preferably more than 1000 kg.
10. A rope terminal device or a rope terminal arrangement of an elevator according to claim 1, wherein each said cavity has a tubular first portion and a tubular second portion said second portion being larger in cross section than said first section and configured to accommodate a rope end and one or more fixing members.
11. A rope terminal device or a rope terminal arrangement of an elevator according to claim 1, wherein the centre of gravity of the rope terminal body is at a distance less than 50 cm from the closest contact point between the one or more fixing members and the rope end as measured in longitudinal direction of the rope end.
12. A rope terminal device or a rope terminal arrangement of an elevator according to claim 1, wherein majority of the weight of the rope terminal body is formed by metal, preferably cast metal, said cast metal preferably being cast iron.
13. A rope terminal device or a rope terminal arrangement of an elevator according to claim 1, wherein said one or more fixing members are disposed in the one or more cavities.
14. A rope terminal device or a rope terminal arrangement according to claim 1, wherein said one or more fixing members are compression members delimiting a rope gap narrowable by movement of the one or more fixing members for compressing the rope end placed in the rope gap, said one or more fixing members preferably being wedge-shaped compression members disposed in the one or more cavities and configured to wedge therein against the one or more rope ends for producing compression thereon by wedging.
15. A rope terminal device or a rope terminal arrangement according to claim 1, wherein the rope terminal body comprises plurality of body parts, said plurality of body parts comprising plurality of first body parts each comprising at least one cavity for accommodating a rope end, whereby at least one rope end can be fixed with each of said first body parts.
16. A rope terminal device or a rope terminal arrangement according to claim 1, wherein the rope terminal body comprises plurality of cavities for receiving plurality of rope ends, and the device comprises plurality of fixing members for fixing the plurality of rope ends immovably into the one or more cavities, and the rope terminal arrangement comprise plurality of rope ends.
17. A rope terminal device or a rope terminal arrangement of an elevator according to claim 1, wherein each said rope end comprises one or more elongated load bearing members that extend parallel to the longitudinal direction of the rope unbroken throughout the length of the rope, said load bearing members being made of non-metallic material, preferably of composite material comprising reinforcing fibers embedded in polymer matrix, said reinforcing fibers preferably being carbon fibers.
18. An elevator, which comprises a rope terminal device or a rope terminal arrangement as defined in claim 4 fixing one or more rope ends of one or more ropes of an elevator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
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[0056] The foregoing aspects, features and advantages of the invention will be apparent from the drawings and the detailed description related thereto.
DETAILED DESCRIPTION
[0057]
[0058] The rope terminal arrangement A comprises rope ends E and a rope terminal body B having inside it cavities C accommodating the rope ends E. The rope terminal body B comprises mouth openings O through which the one or more rope ends E pass into the cavities C.
[0059] The rope terminal body B is a metallic block surrounding said one or more cavities C. It weighs more than 200 kg, whereby it provides thermal mass around the one or more cavities for delaying heat transfer from the exterior to the rope ends E contained in the one or more cavities C which it surrounds. The high thermal mass of the rope terminal body B achieved with its weight disposed around the cavities C, provides it can absorb a great amount of heat that would otherwise end up rapidly to the rope ends E by convection, conduction or radiation; and thereby it can efficiently resist the rise of temperature inside the cavities C despite the temperature rise around it.
[0060] The preferred details of the cavities C are disclosed in
[0061] The rope terminal arrangement A further comprises fixing members 2, 3 fixing the rope ends E immovably into the one or more cavities C.
[0062] As visible in
[0063] In the preferred embodiment, the one or more rope ends E comprise non-metallic parts 10, 11, such as non-metallic coating 11 and/or one or more non-metallic load bearing members 10. This is advantageous, as the solution is intended for protecting non-metallic, and thereby heat sensitive parts of the rope ends E from high temperatures that the rope terminal arrangement A might be subjected to in case of fire, for instance.
[0064] As presented in
[0065] As presented in
[0066]
[0067] Said first portion P1 is preferably at least 10 cm long, more preferably at least 20 cm long. Thereby heat protection of the section of the rope end E passing towards the second portion P2 and of the components disposed in the second portion P2 is facilitated.
[0068] In the presented embodiment, there are two of said fixing members 2, 3 accommodated by the second portion P2 on opposite sides of the rope end E in thickness direction t of the rope end E. Said one or more fixing members, in this case the two fixing members 2, 3, are arranged to block movement of the rope end E in its longitudinal direction 1 relative to the rope terminal body B.
[0069] The rope fixing device 1 of the rope fixing arrangement A is in
[0070] In the preferred embodiment illustrated in
[0071] The cavity C itself is tapered, and thereby comprises a wedge face for each wedge shaped member.
[0072]
[0073] Said first portion P1 is preferably at least 10 cm long, more preferably at least 20 cm long. Thereby heat protection of the section of the rope end E passing towards the second portion P2 and of the components disposed in the second portion P2 is facilitated.
[0074] In the presented embodiment, there are two of said fixing members 2, 3 accommodated by the second portion P2 on opposite sides of the rope end E in thickness direction t of the rope end E. Said one or more fixing members, in this case the two fixing members 2, 3, are arranged to block movement of the rope end E in its longitudinal direction 1 relative to the rope terminal body B.
[0075] The solution presented can optionally also be provided with the additional insulation as presented in
[0076] In the preferred embodiment illustrated in
[0077] The rope terminal device 1 of the arrangement A comprise a separate wedge housing 11 accommodated by each cavity C and comprising an tapered inside space thereby comprising a wedge face for each wedge shaped member 2, 3. The wedge shaped members 2, 3 are placed in the tapered inside space. The separate wedge housing 11 is particularly advantageous if it is difficult to manufacture, e.g. by casting, the body B with cavities C that are tapered.
[0078] In the preferred embodiment illustrated in
[0079]
[0080] This second body part B″ can be used for alternative purposes. It is usable for adjusting the overall size and shape of the rope terminal body B. This facilitates the process of manufacturing of different rope terminal bodies 1 using same body part components, because a certain overall size and shape can be achieved for the rope terminal body B independently of the number of first body parts B′. Different second body parts B″ can be manufactured suitable for being installed together with various number of first body parts B″. Thus, variation can be achieved without variating the structure of the component comprising the cavity for accommodating a rope end E. It can be used as a frame via which the rope terminal body B is to be supported on its fixing base. Then, it can form a frame for carrying the first body parts B′. The rope terminal body B can, however, alternatively be provided with a frame which is a structure separate from the rope terminal body B itself via which frame the rope terminal body B is to be supported on its fixing base.
[0081] As mentioned, it is preferable that the rope fixing device 1 of the rope fixing arrangement A has said fixing members 2, 3 disposed in the cavities C. Thus, they are protected from overheating as well, which is important as they form an interface via which heat might be conducted to the rope ends E. In the preferred embodiment, each said cavity C is tubular, and has a tubular first portion P1, provided with a mouth opening O through which a rope end E passes into the cavity C. The tubular first portion P1 has a first cross section and a tubular second portion P2 having a second cross section. Said second portion P2 of each said cavity C is larger in cross section than said first section and configured to accommodate a rope end E and the fixing members 2, 3 for fixing the rope end E. Each cavity C is preferably elongated and has a longitudinal direction and the rope end E is arranged to be oriented in longitudinal direction of the cavity C when placed therein.
[0082] Said first portion P1 is preferably at least 10 cm long, more preferably at least 20 cm long. Thereby heat protection of the section of the rope end E passing towards the second portion P2 and of the components disposed in the second portion P2 is facilitated.
[0083] In the presented embodiment, there are two of said fixing members 2, 3 accommodated by the second portion P2 on opposite sides of the rope end E in thickness direction t of the rope end E. Said one or more fixing members, i.e. in this case the two fixing members 2, 3, are arranged to block movement of the rope end E in its longitudinal direction 1 relative to the rope terminal body B.
[0084] The solution presented can optionally also be provided with the additional insulation as presented in
[0085] In the preferred embodiment illustrated in
[0086] In the preferred embodiment illustrated each said cavity C itself is tapered, and thereby comprises a wedge face for each wedge shaped member. The wedge shaped members 2, 3 are placed in the tapered inside space. It is not necessary that the cavity C has a tapered shape. Alternatively, the tapered shape could be provided with a separate wedge housing accommodated by each cavity in the same fashion as in
[0087] In the preferred embodiment illustrated in
[0088]
[0089] In the preferred embodiment illustrated in
[0090] In this embodiment, particularly, the rope terminal body B forms at least part of an upper cross beam of a counterweight 60. It connects two vertical beams 61 of the counterweight 60. Thus, the weight distribution and balance of the counterweight is advantageous such that the rope ends E can suspend the counterweight 60. The counterweight 60 has been mounted to travel along guide rails 15 guided by guide members g mounted on the counterweight 60. Each said guide member may be any guide member suitable for leaning in horizontal direction against a vertical guide rail and to travel along it. The guide members are preferably either in the form of roller guides or slider guides. Preferably, there are at least one guide member g mounted on a first vertical beam 61 of the counterweight and a at least one second guide member mounted on a second vertical beam 61 of the counterweight 60. The counterweight 60 preferably further comprises weights 62 mounted between the vertical beams 61.
[0091] In general, the effect of the thermal mass is increased the more it weighs. Therefore, it is preferable that the rope terminal body B) weighs even more than said 200 kg, preferably more than 500 kg, whereby a substantial delaying effect in heating of rope ends E is achieved in most solutions. More preferably the rope terminal body B weighs more than 1000 kg whereby delaying effect in heating of rope ends E is a substantial enough to provide more than 1 hour use for the elevator in most elevator solutions. Although high weight is advantageous in terms of delaying heat transfer to the rope ends E, when used to form part of the counterweight it is preferable that the rope terminal body B weighs less than 3000 kg so that the elevator balance can be simply maintained such that the elevator is still reasonably economical to use.
[0092] In general, it is preferable that the rope terminal body (B) weighs more if the number of the rope ends it accommodates is high, because the rope ends E need to be spaced apart. For this reason, it is preferable that the rope terminal body B weighs more than 50 kg per each rope end E it is arranged to accommodate.
[0093] It is preferable that the rope terminal body B has a width, height and thickness, none of which is very small so that it is not likely to have a very short heat bridges in any direction. Thickness also facilitates evening out of the heat distribution. Preferably, the rope terminal body B has a width, height and thickness each being preferably at least 20 cm. However, these are only lower limits preferred to prune the device of vulnerabilities, and it is preferable that the rope terminal body B is even larger than this. In general, keeping the overall surface area small is advantageous for maintaining heat transfer low. Thus, it is advantageous that any of said width, height and thickness is not very small so as to avoid increasing the overall surface area. In one example, the width is 125 cm, height 80 cm and thickness 25 cm, which will result in weight 1950 kg when substantially whole volume of the rope terminal body B consists of metal. It has been determined by calculation that these dimensions together with the construction of
[0094] The material of the rope terminal body that is a block is preferably distributed such that the centre of gravity X of the rope terminal body B is at a distance d less than 50 cm from the closest contact point between the one or more fixing members 2, 3 and the rope end E as measured in longitudinal direction of the rope end E. Thus, heat transfer to the contact area between the one or more fixing members 2, 3 and the rope end E is efficiently delayed. Preferably, the centre of gravity X of the rope terminal body B is at the point which is between the end face (the face facing in longitudinal direction of the rope, downwards in
[0095] The ropes are preferably suspension ropes of the elevator, particularly suspension ropes for directly suspending the elevator car and/or the counterweight of the elevator. In this context, reliability of the rope terminal in high temperature situations is critical in terms of safety of the users of the elevator as well as users of the building where it is installed.
[0096]
[0097] In the illustrated embodiment, the load bearing members 10 are embedded in a coating 11 forming the outer surface of the rope R. The coating 11 is preferably made of non-metallic material, such as polymer material. The non-metallic material of the coating 11, particularly presence of polymer, increases its sensitivity to high temperature. For this reason, a rope terminal device, as presented, is particularly advantageous in fixing the end E of the rope R.
[0098] With the coating 11, the rope R is provided with a surface via which the rope R can effectively engage frictionally with a drive wheel of an elevator, for instance. Also, hereby the friction properties and/or other surface properties of the rope are adjustable, independently of the load bearing function, such that the rope perform wells in the intended use, for instance in terms of traction for transmitting force in longitudinal direction of the rope so as to move the rope with a drive wheel. Furthermore, the load bearing members 10 embedded therein are thus provided with protection. The coating 11 is preferably elastic. Elastic polymer material, for example polyurethane provides the rope R the desired frictional properties simply, good wear resistance as well as efficient protection for the load bearing members 10. Polyurethane is in general well suitable for elevator use, but also materials such as rubber or silicon or equivalent elastic materials are suitable for the material of the coating 11.
[0099] Said one or more load bearing members 10 are preferably, but not necessarily, made of non-metallic material. The non-metallic material is preferably composite material comprising reinforcing fibers embedded in polymer matrix, said reinforcing fibers preferably being carbon fibers. With this kind of structure, the rope R has especially advantageous properties in elevator use, such as light weight and good tensile stiffness in longitudinal direction. The non-metallic material, particularly presence of polymer, increases its sensitivity to high temperature. For this reason, the rope terminal device 1 as presented, is particularly advantageous in fixing the end of the rope R when load bearing members 10 are made of non-metallic material. The structure of the rope is preferably more specifically as described in document W02009090299A1.
[0100] The rope R is preferably belt-shaped. It is preferably substantially larger in its width direction w than in its thickness direction t. Belt-shaped ropes typically require use of non-metallic materials, most often at least in the parts forming the surface of the rope. For this reason, a rope terminal device 1, as presented, is particularly advantageous in fixing the ends E of belt-shaped ropes R. The presented rope R has two opposite planar sides S1, S2 facing in thickness direction t of the rope R. The planar sides are here flat but could alternatively be provided with an uneven surface pattern such as polyvee or tooth-pattern. The planar sides provide that the rope R can be fixed firmly with compression also without bending it. Bending would be disadvantageous if the rope has rigid and/or brittle elements, such as those made of carbon fiber composite. It is not necessary, but it is preferable, that the width/thickness ratio of the rope R is high, preferably at least 2 more preferably at least 4, or even more. In this way a large gripping area as well as a large cross-sectional area for the rope R is achieved. The bending capacity around the width-directional axis is also favorable with rigid materials of the load bearing member, such as composite material. Owing to the wide shape, the rope R suits very well to be used in hoisting appliances, in particular in elevators, wherein the rope R needs to be guided around rope wheels.
[0101] In the embodiment illustrated in
[0102]
[0103]
[0104] The elevators illustrated in
[0105] In the preferred embodiments, an advantageous structure for the rope has been disclosed. However, the invention can be utilized with also other kind of heat sensitive ropes such as with other kinds of belt-shaped ropes having different materials. Also, the ropes could be shaped otherwise than disclosed, such as to have a round in cross section instead of belt-shape, for example.
[0106] In the preferred embodiments illustrated, there are two wedge shaped fixing members 2, 3 accommodated in each cavity C on opposite sides of the rope end E. However, using two wedge shaped fixing members configured to receive the rope end E between them is, however, not necessary as the solution could alternatively have a wedge fixing member on only one side of the rope end E. In this case, a wall of the frame body B could be adapted to give reaction force for achieving proper compression, for instance. The fixing of the rope ends E into the cavity can be realized also in alternative ways.
[0107] In the preferred embodiments, each said rope being fixed is a suspension rope of the elevator. However, the rope terminal device 1/rope terminal arrangement A is also usable for fixing of ends of some other ropes, such as compensation ropes.
[0108] It is to be understood that the above description and the accompanying Figures are only intended to teach the best way known to the inventors to make and use the invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The above-described embodiments of the invention may thus be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that the invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.