LC MODULATOR DEVICES BASED ON NON-UNIFORM ELECTRODE STRUCTURES
20170218686 · 2017-08-03
Inventors
Cpc classification
E06B2009/2417
FIXED CONSTRUCTIONS
G02F1/13306
PHYSICS
G02F1/132
PHYSICS
E06B9/24
FIXED CONSTRUCTIONS
E06B2009/2464
FIXED CONSTRUCTIONS
G02F1/13439
PHYSICS
G02F1/13718
PHYSICS
G02F1/133638
PHYSICS
International classification
E06B3/67
FIXED CONSTRUCTIONS
G02F1/133
PHYSICS
E06B9/24
FIXED CONSTRUCTIONS
G02F1/13
PHYSICS
G02F1/1337
PHYSICS
G02F1/137
PHYSICS
Abstract
Liquid crystal modulator optical devices and more specifically shutters and smart windows are presented. The liquid crystal modulator devices are characterized by a reduced polymer content which is eliminated from the material composition of the liquid crystal layer and characterized by non-uniform electrode structures in the liquid crystal structure configured to generate spatially non-uniform electric fields and therefore non-uniform molecular reorientation of liquid crystal molecules. This arrangement advantageously makes light scattering electrically controllable.
Claims
1. A liquid crystal modulator for modulating incident light, the modulator comprising: at least one electrode layer provided on at least one of two substrates for providing a spatially non-uniform electric field; and cholesteric Liquid Crystal (CLC) material contained by said substrates having a non-uniform LC molecular director orientation, characterized by a reflection state in which said CLC material is in a helically ordered state and a transmissive state in which a helical ordering is disrupted, wherein said spatially non-uniform electric field can be used to transition from said reflection state to said transmissive state.
2. The modulator as claimed in claim 1, wherein said at least one electrode layer comprises an inner non-uniform electrode, preferably also transparent, and an opposed transparent electrode, preferably uniform, said CLC material being between said inner non-uniform electrode and said opposed transparent electrode.
3. The modulator as claimed in claim 2, wherein said at least one electrode layer further comprises an outer transparent electrode, an insulator between said outer transparent electrode and said inner non-uniform electrode, wherein a uniform electric field can be created between said outer electrode and said opposed transparent electrode.
4. The modulator as claimed in claim 1, further comprising a drive circuit connected to said at least one electrode layer and configured to provide at least one drive signal for controlling said LC material to be in one of said states.
5-7. (canceled)
8. A modulator as claimed in claim 1, wherein said electrode layer is rubbed to provide alignment for said CLC, said CLC being aligned in a ground state to be in said reflection state.
9. A modulator as claimed in claim 1, wherein said electrode layer is covered by an alignment layer, preferably of a polymer material, mechanically rubbed to provide alignment for said CLC and preferably also for insulation, said CLC being aligned in a ground state to be in said reflection state.
10. A modulator as claimed in any claim 9, comprising first and second alignment layers that are mechanically rubbed to provide alignment along in the same line.
11. (canceled)
12. A modulator as claimed in claim 1, wherein said modulator comprises two layers of said CLC material contained by at least three substrates, wherein said modulator is polarization independent.
13. A modulator as claimed in claim 1, wherein said non-uniform electrode comprises chaotically distributed holes therein.
14. A modulator as claimed in claim 1, wherein said non-uniform electrode comprises a directional hole pattern therein.
15. A modulator as claimed in claim 1, wherein said transparent electrode comprises a stripe pattern, preferably a linear stripe pattern.
16. A modulator as claimed in claim 1, wherein said LC material comprises a cholesteric LC material of a first helicity and said LC layer comprises a polymeric matrix set in the presence of said cholesteric LC material of a second opposite helicity.
17. A modulator as claimed in claim 16, comprising a temperature gradient structure providing a chirp in the pitch of the helical structure of said cholesteric LC material.
18-19. (canceled)
20. A modulator as claimed in claim 1, wherein said CLC includes a dichroic dopant that is aligned with a director of said CLC for absorption in a specific spectral range that is variable with an orientation of said CLC, preferably comprising a plurality of CLC layers with different resonant reflection wavelength λ.sub.RR and/or resonant absorption wavelength A stacked together to provide control of transmitted color and/or reflected color.
21. A modulator as claimed in claim 20, wherein said dopants are selected to absorbing light to generate a variation of temperature and thus shift the resonant wavelength of reflection, thus providing thus a self-adjustable modulator, preferably forming part of a window reducing sunlight transmission when sunlight is strong and increasing light transmission when sunlight is weak.
22. A modulator as claimed in claim 1, wherein said CLC is a dual frequency CLC material, and a different scattering, broadening or steering of light is achieved using a frequency below a critical frequency and using a frequency above a critical frequency.
23. (canceled)
24. A liquid crystal modulator for modulating incident light; the modulator comprising first and second cholesteric LC layers of the same helicity sandwiching a birefringent layer, said first cholesteric LC layer being configured to reflect circularly polarized incident light of one circularity, and said second cholesteric LC layer being configured to reflect circularly polarized incident light of the opposite circularity when the birefringent layer is configured to provide an odd number half wave retardation.
25. A liquid crystal modulator as claimed in claim 24, comprising a heating layer configured to heat said birefringent layer for providing a temperature gradient across each LC layer for broadening a reflection spectral range.
26. A liquid crystal modulator comprising: at least one liquid crystal cell having substrates containing a liquid crystal material; an outer uniform transparent electrode on a first one of said substrates; an insulation layer on said outer electrode; a non-uniform, patterned, electrode, preferably transparent, on said insulation layer; an opposed uniform transparent electrode on a second one of said substrates; wherein a voltage applied between said outer uniform electrode and said opposed uniform electrode with said non-uniform electrode floating can provide a uniform electric field to create a uniform alignment of said liquid crystal material, preferably to reduce orientational defect structures in the liquid crystal material that can control glare and/or color of scattered light, and a voltage applied between said non-uniform electrode and said opposed uniform electrode can create a pattern of non-uniform electric fields to create a pattern of variable liquid crystal material alignment and consequently dispersion of light.
27-29. (canceled)
30. A modulator as claimed in claim 26, wherein said opposed electrode is segmented and controlled by more than one voltage to provide additional control with the help of the outer uniform electrode and said non uniform electrode over the electric field providing light broadening and steering functions and fast transitions back to the uniform alignment without broadening or steering.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The proposed solution will be better understood by way of the following detailed description of embodiments with reference to the appended drawings, in which:
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[0054] wherein similar features bear similar labels throughout the drawings. While the layer sequence described is of significance, reference in the present specification to qualifiers such as “top” and “bottom” is made solely with reference to the orientation of the drawings as presented in the application and do not imply any absolute spatial orientation.
DETAILED DESCRIPTION
[0055] In accordance with one embodiment of the proposed solution, polymer content is substantially removed from the material composition of an LC layer itself and a non-uniform electrode structure is employed configured to generate a spatially non-uniform molecular reorientation of the liquid crystal material to scatter light in an electrically controllable manner.
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[0057] While the polymer network of a PSLC or the droplet character of liquid crystals in PDLCs guarantee a rapid return to a ground state when the electric field is reduced, in accordance with another implementation of the proposed solution dual frequency nematic liquid crystals (100) are employed to provide such a response (De Gennes P. G. and Prost J., “The Physics of Liquid Crystals”, Oxford University Press, 1995, 2nd Edition). Dual frequency nematic LC materials (100) can be forced to relax by changing the frequency of the electric field. In accordance with a third implementation, dual frequency cholesteric liquid crystals (100) are employed which, in addition, would provide control of energy flux by providing back reflection/scattering of light.
[0058] However, the above proposed solutions suffer from polarization dependence. When using simple nematic liquid crystal compositions in the absence of polarizers what is needed to obtain a polarization independent operation is the generation of three dimensional (3D) orientation defects (of liquid crystal molecules) in the LC layer 100. The generation of 3D orientation defects can be achieved in different ways:
[0059] In accordance with a fourth implementation, planar unidirectional orientation layers 105 are employed to define strong alignment boundary conditions in the ground state, together with non-uniform transparent electrodes 101 (as described hereinabove) on each side of the LC layer 100 sandwiched therebetween. This can be achieved by the use of two non-uniform electrodes 101 as described above (with one or more control voltages) on each side of the LC layer 100, preferably, spatially shifted and cross-oriented in a layered geometry 400 schematically illustrated in the
[0060] In accordance with a fifth implementation, polarization independence can be achieved by using two alignment layers 105 oriented in perpendicular directions, generating a twisted alignment of the nematic liquid crystal material 100 in the ground state, for example as shown in the layered geometry 500 illustrated in
[0061] In accordance with a sixth implementation of the proposed solution, a similar effect of reducing polarization dependence of light scattering can be obtained by employing cholesteric liquid crystal (single or dual frequency) materials (200) of given helicity. In this implementation, electrically induced orientation defects can be made such that one of the circularly polarized components of the incident light is back reflected and/or scattered by the first layers of the LC material (200) (with the given circularity), while the “non-affected” circular polarization of light is gradually depolarized during its propagation in the initial layers of the LC material (200) and then is gradually reflected from the remaining layers of the material (still with the same circularity).
[0062] In manufacturing layered geometries in accordance with the above embodiment, the first (top) support substrate 111 is covered by a non-uniform, e.g. “hole-patterned”, transparent conductive electrode 101 (which can also be patterned and controlled by multiple voltages and different frequencies and phases), such as ITO. The non-uniform hole patterning can be manufactured, for example, by local laser exposition (deposition/ablation/etching) or by chemical etching. Typical hole sizes can be, for example, in the order of 5 to 30 micrometers and the distances between holes can be between, for example, 3 to 15 micrometers. The holes can be distributed on the substrate 111 surface as periodic, quasi periodic, chirped or preferably as chaotic 2D arrays, such that the electric potential applied to conductive layer 101 propagates over the connected surface. This substrate 101 is preferably also covered by a unidirectionally rubbed layer of polyimide 105. The second bottom substrate 112 is covered by a uniform transparent and conductive layer 102, for example including an ITO electrode 102 preferably (but not necessisarily) coated with a rubbed polyimide layer 105. The thickness of the LC cell can be between 5 to 20 micrometers. Preferably, the LC cell is filled with dual-frequency cholesteric liquid crystal 200 for example having a reflection resonance in the visible spectrum.
[0063] In the operation of the dual frequency cholesteric liquid crystal implementation, a spectrally resonant reflection of light of given circularity is provided in the absence of electrical excitation as the liquid crystal molecules 200 align uniformly due to the presence of the alignment layers 105. This ground state can, in principle, be different depending if the LC cell 300/400/500 was relaxed after excitation for example at 1 kHz (positive liquid crystal dielectric anisotropy) or after excitation for example at 100 kHz (negative liquid crystal dielectric anisotropy). The defect structure in the excited state will be different for the case of excitation with 1 kHz frequency that is destroying the helix by “attracting” molecular axes to the electric field, compared to excitation at 100 kHz that is “repulsing” the liquid crystal molecules away from the electric field.
[0064] However, from a manufacturing point of view, it would be desirable to make liquid crystal cell-sandwiches 600 without alignment layers (105) (alignment layers which are usually obtained by rubbing, oblique deposition in vacuum or photo exposition). In addition, the removal of the alignment step and, for example by using low anchoring energy materials 106 or simply omitting the rubbing step can help induce orientation defects in the ground state, between the excitation states, when there is no electrical excitation in the un-powered state as illustrated in
[0065] In accordance with another embodiment of the proposed solution, liquid crystal sandwiches as previously described are employed however without inducing a preferential alignment direction. In order to address the above mentioned problems of control and instability, the use (during operation) of a sequence of electrical pulses or a train of pulses is proposed to maintain the LC cell state in the desired “defect” configuration, which can be clusterized and thus non-uniform or uniform such as in a reflecting helix configuration.
[0066] In accordance with another implementation of the previous embodiment, liquid crystal sandwiches (300/400/500) as previously described are used without inducing a preferential alignment direction, however to address the above mentioned problems of control and instability, an additional layer 103 of transparent conductive electrode (optionally with an index matching layer) is employed as shown in the layered geometry 700 illustrated in
[0067] The use of two uniform electrodes 102 (in “traditional” devices) provides an electric field which is perpendicular to the substrates to unwind a uniform helix of CLC, which requires a relatively high threshold voltage to start the process. Employing the proposed non-uniform electrode 101 (/103) approach provides low voltage level operation to unwind the uniform Cholesteric Liquid Crystal (CLC) helix (in fact, it would even start without threshold). This is demonstrated schematically in
[0068] In accordance with the above embodiment, the “natural” alignment of the liquid crystal material can contain molecular alignment defects which will scatter light, including scattering in the back direction, providing energy flux control. The application of a voltage between the uniform electrodes 103 & 102 can stabilize the helical structure if the frequency of the electrical signal is, for example, 100 kHz as illustrated in
[0069] The proposed device 700 has much more operational variability since a voltage can further be applied between the electrodes 101 & 102, which creates different types of defects due to the non-uniformity of the electrode 101 depending upon the frequency of the electrical field applied. The defects can be formed by the attraction of molecular axes if the frequency is for example 1 kHz and by the repulsion of molecular axes if the frequency is for example 100 kHz. It has been discovered that the ground state orientation when the field is removed will have different defects depending on the original state, excited by 1 kHz or 100 kHz. This step of application of voltage between electrodes 101 and 102 may be used as an intermediate step when passing from reflective to transmissive states to reduce the voltage required to unwind the helix. In this case, this step may be followed by the application of a low frequency voltage between two uniform electrodes 102 & 103.
[0070] With reference to
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[0072] The same structure 700 may be filled by a standard liquid crystal, including, for example, homeotropically aligned (in the ground or unpowered state) nematic liquid crystals 100. In this case case, the non-uniform electrode layer 101 (with or without the help of the opposed uniform electrode 102) may be used to create various non-uniform molecular configurations, e.g., to focus, broaded or steer light. In “traditional” devices, to go back to the original transmission (e.g., without steering) the field is removed and the natural relaxation brings the system back to the homeotropic state. This may be long, for example for near infra red steering (scanning) applications. However, in the proposed device the presence of two uniform electrodes 102/103 can help to quickly bring the liquid crystal molecules 100/200 back to their background homeotropic alignment. Then the system will remain in this state ready to steer again. Other unpowered (ground state) orientations also may be considered here.
[0073] In addition to spectral control over reflection, it is possible to provide spectral control over absorption. The cholesteric LC 200 (normal or preferentially dual frequency) is doped by dichroic dopants (dyes: e.g., blue anthraquinone, azobenzene, carbon nanotubes, etc.) which are aligned with the local director of the LC 200. In this case, their total absorption (averaged along the depth of the LC cell) will be different compared to the case when the helix is unwound and the LC is homeotropically aligned (which will thus realign also the dichroic dopants). The resonant wavelength of reflection of the helix λ.sub.RR may be chosen to be the same as the resonant absorption wavelength λ.sub.RA of the dichroic dopant. In this case, the switch will enable the overall transmission control at λ.sub.0=λ.sub.RR=λ.sub.RA. In contrast, if λ.sub.RR≠λ.sub.RA, then the switch (between helical and homeotropic states) will enable the simultaneous control of the resonant reflection and absorption of the guest-host material system. More sophisticated control depending on whether the dischroism of the dopant is positive or negative can be obtained. In one interesting case, the λ.sub.RA may be in the infra-red spectral region to control the energy flow through a window containing the device(s) described herein.
[0074] The ability to modulate a color of light transmitted can thus be enhanced by using a dichroic dopant, such as dyes or carbon nanotubes that align with the liquid crystal 200 (100) to provide high absorption in a specific spectral range. While the resonant reflection spectra of the cholesteric helix, namely the host, may be in the same or in another, e.g. visible, spectra. In the planar state of cholesteric cells, the reflection and absorption are predetermined. Once a low frequency voltage is applied to such cells (700), they are transformed into homeotropic state, and the resonant reflection disappears, and the absorption also changes. This arrangement can be used to change the color temperature of an LED light source, for example. (An example implementation is presented in
[0075] This provides a very rich set of possible orientational configurations: [0076] defect texture in the ground state at no voltage following relaxation from 1 kHz excitation state, [0077] defect texture supported by a train of pulses at low frequency, [0078] defect texture in the ground state at no voltage following relaxation from 100 kHz excitation state, [0079] defect texture in excited state at 1 kHz with electrical potential difference applied between electrodes 102 and 101, [0080] defect texture in excited state at 100 kHz with electrical potential difference applied between electrodes 102 and 101, [0081] uniform helicoidal texture with resonant reflection in excited state at 100 kHz with electrical potential difference applied between electrodes 102 and 103, [0082] uniform helical texture that is unpowered thanks to the surface alignment (105), [0083] uniform homeotropic texture (substantially transparent) in excited state at 1 kHz with electrical potential difference applied between electrodes 102 and 103, as well as [0084] other stable, quasi-stable or bistable defect structures by applying specific transitory electrical excitation signals (sequences of different voltages and frequencies) between different electrode pairs.
[0085] The proposed Liquid Crystal Modulator (LCM) devices can be used as: [0086] light shutters or variable diaphragms, for example for optical imaging (
[0092] Manufacturing includes (
[0093] The proposed devices can be manufactured by using techniques of large scale processing developed for example by the liquid crystal display industry. Depending upon the target application, the layered structure of the LC cell (700) and the complexity of the electrical driving scheme can be different. For example, thin film transistors can be added if the device is used for imaging applications. At the opposite end of the manufacturing spectrum, the layered structure of the LC cell (700) and the driving scheme can be extremely simple if the device is used as smart window.
[0094] The manufacturing approach can also be adapted to enable flexible and customized manufacturing. For example, the arrangement of various layers and the mask deposition can be used as illustrated in the
[0095] The proposed Liquid Crystal Modulator (LCM) devices can be used also as window panes providing an artificially “enhanced greenhouse effect”. The classical greenhouse effect consists of transmitting one incoming wavelength (typically short) and blocking (absorbing) other predetermined typically longer wavelengths which are emitted by internal objects as outgoing radiation. Incorporating helical LC molecular structures (200) with known spectrally resonant reflection, the proposed multitask windows can be set to be transparent (
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[0097] The resonant character of the LC material 200 can be employed to provide Self-Adjusting LCMs (SA-LCM) which is possible because the resonance wavelength of the LC materials 200 is sensitive to concentrations as illustrated in
[0098] Therefore LC material 200 composition can be configured to exhibit the resonant (reflecting or back scattering) state which corresponds to low transmission conditions in a given temperature range in order to reflect light falling thereon as illustrated in
[0099] In still another embodiment light sensitive dyes can be added which can absorb light and introduce a specific shift of the resonance either by creating temperature changes or by transforming themselves (such as, for example, trans to cis isomerization) which will then shift the resonance spectral position of the cholesteric LC 200 used. Both of the proposed liquid crystal modulator devices (LCM and SA-LCM) can be used in conjunction with wavelength conversion elements (dyes, metal or other nano particles, etc.) to also increase the efficiency of the wavelength conversion of light for energy control, agricultural and photo voltaic applications. Namely, the energy conversion is done during the crossing (by light) of a given thickness of the host (LC) material where the above mentioned elements are introduced their (pane) fabrication. If the host (LC) material 200 is composed (entirely or partially) from above mentioned helical structures, then certain wavelengths of light (in a range/band) can have higher efficient trajectories in the (LC) material 200 because of multiple reflections from the helical structures as illustrated in
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[0101] In the above, reference has been made to “index matched layers”. By index matched layers, for example in the case of patterned transparent electrodes 101 (such as ITOs) or in the case of the isolating layer 107/106 (such as SiO2), the following can be included: [0102] The uniform layer 102/103 in question is coated on several dielectric layers and additional dielectric layers are coated on the top of the layer. The thicknesses and refractive indexes of those dielectric layers are chosen in a way to “interferentially” cancel the back reflection of light from the layer and ultimately from the entire stack of coated layers. [0103] The non-uniform layer 101 in question is coated as described above, but additional dielectric layers are configured and coated in a way that the interferential cancelling of the back reflection is achieved on different areas of the non-uniform layer irrespective of the presence of the non-uniform layer for example as illustrated in
[0105] In applications which require high modulation depths, double liquid crystal layers 200 with opposed circularity can be employed. The simplest layered geometry could include two similar layer sandwiches 700 which contain two LC layers 200 of opposed (circularity) helicicity attached together. Such layered construction provides an improvement in providing low voltage driven modulators (shutters, windows, etc.). However, there is no need to duplicate the structure 700 of
[0106] This type of device (with a single intermediate electrode, or just duplicating the basic structure and attaching two similar sandwiches 700) can be further improved by broadening the reflection resonance, shown in the
[0107] As another technique of broadening is the use of spatially varying periodicity of the helix by providing a gradient in the polymer network. Broadening of the reflection resonance can include for example (referring to
[0108] Accordingly, LC modulators are proposed which are based on electric field generation of refractive index modulation defects without using polymer networks (PDLCs, PSLCs or S-PSLCs, etc.) or complex surface relief formation.
[0109] In accordance with yet another embodiment of the proposed solution, a split LC cell layered structure can be manufactured by inserting a broadband birefringent layer (such as a stretched Polyimide) configured to provide a half wave plate into one simple sandwich LC cell layered structure of a given cholesteric LC material 200 described hereinabove. The birefringent layer has two opposed surfaces configured to align cholesteric LC material 200 of the same circularity on either side thereof in the planar direction. For certainty, it is not necessary for the alignment on the opposed sides of the birefringent layer to be parallel to one another; uniform alignment on each side would suffice.
[0110] The principle of operation of such a layered structure causes the first front cholesteric LC layer to reflect 50% of incident natural light (namely 100% of circularly polarized light of one circularity/helicity/handedness), the remaining 50% of light the incident natural light (namely 100% of the remaining circularly polarized light of the opposed circularity) is transformed into the opposed circularity as it propagates through the second birefringent layer (the half wave plate). The incident light having passed through the half wave plate birefringement layer is then reflected by the second back layer of cholesteric LC material (of the same helicity as the first cholesteric LC layer). The light reflected by the back cholesteric LC layer is transformed again into the original circularity by propagating through the half wave plate birefringent layer a second time, and then passes substantially unchanged through the first front cholesteric LC layer.
[0111] In accordance with some implementations, the birefringent layer (substrate) can be covered with an ITO layer for heating the central layer region (part) of this split LC cell (as illustrated in
[0112] While the invention has been shown and described with reference to preferred embodiments thereof, it will be recognized by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.