Stamping press and method for stamping a round blank
11453039 · 2022-09-27
Assignee
Inventors
Cpc classification
B44B5/024
PERFORMING OPERATIONS; TRANSPORTING
B21D22/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A stamping press for stamping a round blank. A ram movable in a stroke direction and in an opposite return stroke direction carries a first stamping tool. A second stamping tool and a stamping ring are supported on a press framework. The stamping tools and a stamping opening formed by the stamping ring are aligned along a working axis. An ejector device serves to eject a stamped round blank from the ring opening. It comprises an ejector pin supported on an actuating device that is movably coupled with the ram. During a return stroke of the ram the ejector pin can apply a force on the second stamping tool in order to press the round blank out of the stamping ring. In a ram movement in the stroke direction the actuating device departs from the second stamping tool and no ejector pin force is applied on the second stamping tool.
Claims
1. Stamping press (10) for stamping a round blank (14) comprising: a ram (11) that is movable in a stroke direction (H) to a stamping position (P) for stamping the round blank (14) and opposite to the stroke direction (H) in a return stroke direction (R) by means of a rain drive (12); a first stamping tool (13) that is arranged at the rain (11), having a second stamping tool (15) that is arranged at a press framework (16) and having a stamping ring (22); an ejector device (30) that comprises an ejector pin (31) that is configured to move the second stamping tool (15) in the return stroke direction (R) out of the stamping position (P) in an ejecting position (E) in order to eject a stamped round blank (14) out of the stamping ring (22), the rain (11) and the ejector pin (31) linearly moveable in operative arrangement along a common working axis (A); a connection device (33) comprising an actuating device (32) supporting the ejector pin (31) and at least one connection rod (34) that movably couples the rain (11) and the actuating device (32) with each other; a coupling device (55) is arranged between the actuating device (32) and the ejector pin (31) that is configured to couple the actuating device (32) and the ejector pin (31) in a coupling position (K) in the return stroke direction (R) with each other and to decouple the actuating device (32) and the ejector pin (31) in a decoupling position (D) in the return stroke direction (R) from each other; the coupling device (55) comprises a first coupling part (56) coupled with the actuating device (32), a second coupling part (57) coupled with the ejector pin (31), the first coupling part (56) and the second coupling part (57) in the coupling position (K) coaxially arranged along the common working axis (A) positioned in direct contacting relationship with each other, the first coupling part (56) and the second coupling part (57) in the decoupling position (D) positioned in non-contacting relationship with each other, and a coupling drive (58) configured to at least move from the coupling position (K) one of the first coupling part (56) and the second coupling part (57) orthogonally or obliquely relative to the common working axis (A) to the decoupling position (D); wherein in the decoupling position (D) any movement of the actuating device (32) in the return stroke direction (R) does not cause a movement of the ejector pin (31) in the return stroke direction (R); and, wherein the ejector pin (31) does not engage the second stamping tool (15) with a force in the return stroke direction (R) until the second stamping tool (15) has reached the stamping position (P) and the coupling drive (58) at least moves one of the first coupling part (56) and the second coupling part (57) from the decoupling position (D) to the coupling position (K) and the rain (11) is moved in the return stroke direction (R) by means of the rain drive (12) after the round blank (14) has been stamped.
2. Stamping press according to claim 1, characterized in that the actuating device (32) comprises a lever arrangement (80) comprising a first lever (81) and a second lever (82) that are connected with each other at a hinge location (83) in a hinged manner.
3. Stamping press according to claim 2, characterized in that the ejector pin (31) is coupled with the first lever (81) at a first coupling location (86) that comprises a distance (s3) to the hinge location (83) in a transverse direction (Q) orthogonal to the stroke direction (H) and to the return stroke direction (R).
4. Stamping press according to claim 2, characterized in that the connection rod (34) is coupled with the second lever (82) at a second coupling location (87) that has a distance (s4) to the hinge location (83) in a transverse direction (Q) orthogonal to the stroke direction (H) and to the return stroke direction (R).
5. Stamping press according to claim 4, characterized in that the ejector pin (31) is coupled with the first lever (81) at a first coupling location (86) that comprises a distance (s3) to the hinge location (83) in a transverse direction (Q) orthogonal to the stroke direction (H) and to the return stroke direction (R), the distance (s3) between the first coupling location (86) and the hinge location (83) is equal to the distance (s4) between the second coupling location (87) and the hinge location (83).
6. Stamping press according to claim 1, characterized in that the second stamping tool (15) is in contact with a stop (19) of the press framework (16) in stroke direction (H), if in the stamping position (P).
7. Stamping press according to claim 1, characterized in that the second stamping tool (15) is urged in the stamping position (P) by means of a biasing device (18).
8. Stamping press according to claim 1, characterized in that an overload safety device (48) is arranged at the actuating device (32) that limits a force that can be transmitted between the actuating device (32) and the ejector pin (31).
9. Stamping press according to claim 8, characterized in that the overload safety device (48) comprises a fluid chamber (41).
10. Stamping press according to claim 9, characterized in that the fluid chamber (41) is compressible.
11. Stamping press according to claim 8, characterized in that the actuating device (32) comprises a lever arrangement (80) comprising a first lever (81) and a second lever (82) that are connected with each other at a hinge location (83) in a hinged manner, the overload safety device (48) is coupled with the second lever (82).
12. Stamping press according to claim 1, characterized in that the first coupling part (56) in the operative position includes at least one projection (59) facing the second coupling part (57), the at least one projection (59) of the first coupling part (56) in the operative position extending parallel to the common working axis (A), the second coupling part (57) includes at least one projection (59) facing the first coupling part (56), the at least one projection (59) of the second coupling part (57) in the operative position extending parallel to the common working axis (A), the at least one projection (59) of the first coupling part (56) in the decoupling position (D) is offset transverse to the common working axis (A) in non-contacting non-force transmitting relationship with a respective at least one projection (59) of the second coupling part (57), and the at least one projection (59) of the first coupling part (56) in the coupling position (K) is aligned in contacting force-transmitting relationship with a respective at least one projection (59) of the second coupling part (57) in the stroke direction (H) or return stroke direction (R) wherein a movement of the actuating device (32) causes a movement of the ejector pin (31).
13. Stamping press according to claim 1, characterized in that coupling drive (58) comprises a linear motor.
14. Method for stamping a round blank (14) by using a stamping press (10) according to claim 1 comprising the following steps: Conveying a round blank (14) between the first stamping tool (13) and the second stamping tool (15), Moving the rain in the stroke direction (H), whereby due to the movement coupling of the rain (11) with the ejector pin (31), also the ejector pin (31) moves in the stroke direction (H) and allows a movement of the second stamping tool (15) in the stamping position (P), and moving the round blank (14) into the stamping ring (22) by means of the first stamping tool (13), Pressing the round blank (14) against the second stamping tool (15) only when the second stamping tool (15) is in the stamping position (P), Moving of the rain (11) in the return stroke direction (R) away from the second stamping tool (15), Moving of the ejector pin (31) in the return stroke direction (R), if an ejection of the stamped round blank (14) from the stamping ring (22) shall be carried out due to the movement coupling of the ejector pin (31) with the rain (11).
15. Method according to claim 14, characterized in that after ejection of a stamped round blank (14), another round blank (14) to be stamped is conveyed between the first stamping tool (13) and the second stamping tool (15) and concurrently the stamped round blank (14) is conveyed out of an area between the first stamping tool (13) and the second stamping tool (15).
16. Method according to claim 14, characterized in that the stroke paths of the rain (11) and the ejector pin (31) are equal during a return stroke of rain (11) in the return stroke direction (R), if a stamped round blank (14) is ejected from the stamping ring (22).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the stamping press and the method yield from the dependent claims. In the following preferred embodiments of the invention are explained with reference to the attached drawings. The drawings show:
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DETAILED DESCRIPTION OF THE INVENTION
(11) An embodiment of a stamping press 10 according to the invention is highly schematically illustrated in the block-diagram-like illustrations of
(12) A first stamping tool 13 is arranged on the ram 11. The first stamping tool 13 can also be denoted as stamping punch. The first stamping tool 13 cooperates with a second stamping tool 15 for stamping of a round blank 14. A round blank can be a coin, a medal or the like. The round blank 14 can have an arbitrary outer geometry and can be, for example, circular or polygonal. The round blank 14 can be formed from multiple round blank parts, e.g. a round blank core and at least one round blank ring surrounding the round blank core.
(13) The second stamping tool 15 is supported on a press framework that is illustrated only highly schematically in
(14) The biasing device 18 can be formed by one or more springs. In doing so, helical springs and/or cup springs can be used for example. In
(15) In addition, the stamping press 10 comprises a stamping ring 22 for deformation of the round blank 14. The stamping ring 22 has a ring opening 23 that is arranged coaxially to the working axis A and that is aligned with the first stamping tool 13 and the second stamping tool 15. In the stamping position P a stamping surface of the second stamping tool 15 is flush with an axial end of the ring opening 23 or is arranged inside the ring opening 23. The first stamping tool 13 can move a round blank 14 from a feed side 24 into the ring opening 23 by movement of the ram 11 by means of the ram drive 12. The ring opening 23 can expand conically toward the feed side 24—that is with view in return stroke direction R. A cylindrical section of the ring opening 23, the cross-sectional geometry of which corresponds to the geometry of the stamped round blank 14 to be manufactured and that can be circular or polygonal, adjoins the conical section that is adjacent to the feed side 24.
(16) The yet not stamped round blanks 14 are conveyed in the stamping press 10 adjacent to the feed side 24 by means of a conveying device 25 and the stamped round blanks 14 are conveyed out of the stamping press 10 by means of the conveying device 25. In
(17) The stamping press 10 has an ejector device 30 with an ejector pin 31 that is supported at an actuating device 32 according to the example. The actuating device 32 is movably coupled with the ram 11 via a connection device 33. The moving connection between ram 11 and the actuating device 32 is transmission ratio free according to the example. As an alternative to this a transmission ratio between the movement of ram 11 and the movement of the ejector pin 31 can be provided. In each case the stroke movement of ram 11 in stroke direction H as well as in return stroke direction R causes a movement of the actuating device 32. For example, the actuating device 32 can be connected with ram 11 by means of at least one draw bar or connection rod 34.
(18) In one embodiment of the stamping press 10 according to
(19) The at least one or exactly one connection rod 34 can comprise an adjustment device 35 at one location respectively in order to adjust the length of the connection rod 34 (
(20) A lever arrangement 80 is part of the actuating device 32 in the embodiments according to
(21) The second lever 82 is supported at a second support location 85 on the press framework 16 via an overload safety device 48. In this embodiment of the overload safety device 48 a fluid chamber 41 is provided inside a housing 40. In the embodiment according to
(22) Because the distance between the first support location 84 and the second support location 85 in transverse direction Q must be changeable depending from the relative position of the two levers 81, 82. A roller bearing 89 is provided between the overload safety device 48 and the second lever 82, in order to allow a shifting movement of the second lever 82 in transverse direction Q relative to the overload safety device 48. The second lever 82 has a radially curved abutment surface 90 that abuts a counter abutment surface 91 and that rolls on the counter abutment surface 91 in case of a pivot movement of the second lever 82. The counter abutment surface 91 serves to support the second lever 82, if the overload safety device 48 has not tripped. In case of a non-tripped overload safety device (
(23) As it is schematically illustrated by the arrow in
(24) In the first embodiment a compressible gas and particularly air is enclosed in the fluid chamber 41. The housing 40 surrounding the fluid chamber 41 is arranged between the second support location 85 and the press framework 16. The second support location 85 has a second distance s2 from the hinge location 83 in transverse direction Q. In the embodiment the first distance s1 and the second distance s2 are equal. Thus, starting from the hinge connection 83 the first support location 84 and the second support location 85 are arranged on opposite sides relative to the hinge location 83.
(25) The first lever 81 has first coupling location 86 and the second lever 82 has a second coupling location 87. At the first coupling location 86 the ejector pin 31 is supported indirectly or, as an alternative to the illustrated embodiment, directly on the first lever 81. The connection rod 34 engages at the second coupling location 87 of the second lever 82. At this point it should be indicated that the connection rod is only schematically illustrated with one or more kink locations in
(26) The first coupling location 86 has a third distance s3 from the hinge location 83 and the second coupling location 87 has a fourth distance s4 from the hinge location 83. Preferably the third distance s3 and the fourth distance s4 are equal.
(27) In the embodiment a roller 88 is arranged at the first coupling location 86 on the first lever 81 that is supported indirectly or directly at the ejector pin 31. The roller 88 is preferably rotatably supported at the first lever 81 such that in case of a pivot movement of the first lever 81 about the first support location, a roller movement of the roller 88 can occur at a component in abutment therewith.
(28) A first spring device 49 is supported on one side at the press framework 16 and on the other side at the ejector pin 31, e.g. at a ring shoulder. The first spring device 49 urges the ejector pin 31 away from the second stamping tool 15.
(29) According to the example, a coupling device 55 is present between the ejector pin 31 and the lever arrangement 80. The coupling device 55 can be switched between a coupling position K (
(30) In the embodiment described here the coupling device 55 comprises a first coupling part 56 and a second coupling part 57. At least one of the two coupling parts 56, 57 and according to the example the second coupling part 57 is movable and according to the example linearly movable. The second coupling part 57 can be moved orthogonal or obliquely to the working axis A by means of a coupling drive 58 of the coupling device 55. The coupling drive 58 can be formed by a linear motor. According to the example, the second coupling part is shiftably arranged in a guided manner in a guiderail 72 (
(31) The two coupling parts 56, 57 have a and preferably multiple projections 59 extending parallel to the working axis A. According to the example, each coupling part 56, 57 comprises at least two or three of such projections 59. The projections 59 are arranged with distance to each other under formation of an interstice 60 in a direction, in which the second coupling part 57 is movable by means of the coupling drive 58. The interstice 60 is dimensioned such that a projection 59 of the respective other coupling part can engage in case of a stroke movement of the actuating device 32 without transmitting a force between the two coupling parts 56, 57 in return stroke direction R. In the decoupling position D the projections 59 are offset transverse to the working axis A and do not get into contact (
(32) In an embodiment the first coupling part 56 with roller 88 is configured as a unit (
(33) As an alternative to this, the first coupling part 56 can also be configured separately from the roller 88 and can be indirectly or directly in contact with roller 88. Both possibilities (coupling part 56 can be configured separately from roller 88 or as a unit) are illustrated in
(34) The number of projections 59 and interstices 60 can vary, wherein preferably at least two or three projections 59 are provided at each coupling part 56, 57.
(35) The embodiments of the stamping press 10 according to
(36) At the beginning of the method a new round blank 14 that is to be stamped is conveyed between the two stamping tools 13, 15. Subsequently the ram drive 12 initiates a movement of the ram 11 with the first stamping tool 13 in stroke direction H toward the second stamping tool 15. In doing so, the first stamping tool 13 carries the round blank 14 arranged in the table cavity 27 of the rotary table 26 and moves the round blank 14 into the ring opening 23. The actuating device 32 and particularly the lever arrangement 80 moves in stroke direction H concurrently with the ram 11 such that pressing of the round blank 14 against the second stamping tool 15 occurs only at a point of time at which the stamping tool 15 has taken the stamping position P (
(37) After stamping the ram 11 moves back in return stroke direction R. In doing so, the actuating device 32 and according to the example the lever arrangement 80 is actuated via the connection device 33. If the coupling device 55 is in the coupling position K, the movement of ram 11 is transmitted via the lever arrangement 80 onto the ejector pin 31. The ejector pin 31 then also moves in return stroke direction R and engages the second stamping tool 15 that as a result moves out of a stamping position P in the ejecting position E (
(38) Due to a subsequent conveying movement of the rotary table 26, the stamped round blank 14 is removed out of the stamping press 10 and a new round blank 14 that is to be stamped or an unmachined round blank that is to be stamped is conveyed. Subsequently, the stamping process as described above starts again.
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(40) As is illustrated in
(41) The progress described above refers to stamping without overload condition.
(42) In
(43) Different to the preceding embodiment, the overload safety device 48 is configured as hydraulic overload safety device 48 in the second embodiment. The housing 40 with the fluid chamber 41 is limited on one side by a movable piston 42 that closes the fluid chamber 41 in a fluid-tight manner. The fluid chamber 41 is fluidically connected with a reservoir 45 via a safety line 43 in which a safety valve 44 is arranged.
(44) The reservoir 45 is fluidically connected with the fluid chamber 41 via a supply line 46. A pump 47 is arranged in the supply line 46. According to the example, a hydraulic liquid serves as fluid. The transmission oil of the stamping press 10 can be used as hydraulic fluid. The fluid chamber 41 is filled with hydraulic liquid in case of an undisturbed operation. If the fluid pressure in the fluid chamber 41 exceeds a threshold, the safety valve 44 opens and the safety line 43 connects the fluid chamber 41 with the reservoir 45 such that fluid can flow out of the fluid chamber 41 in the reservoir 45. The reservoir 45 can be a substantially pressure-free storage tank. At least the pressure in the reservoir 45 is less than in the fluid chamber 41. The safety valve 44 that is fluidically connected with the fluid chamber 41 thus forms an overload safety device 48.
(45) In this embodiment the housing 40 is immovably arranged at the connection device 33 or movably coupled with the connection rod 34. In this embodiment the first spring device 49 is supported on one side indirectly (or alternatively also directly) at the ejector pin 31 and on the other side at the piston 42. In this embodiment the first spring device 49 is preferably formed by a cup spring arrangement with cup springs 50. Different to the preceding embodiment, the first coupling part 56 is supported via the second spring device 62 that comprises at least one spring 63 on a support part 64 of the housing 40. The second spring device 62 urges the first coupling part 56 away from the second coupling part 57 in stroke direction H.
(46) The end of the ejector pin 31 opposite the second coupling part 57 is assigned to the second stamping tool 15 and according to the example, to the tool carrier 17 and is in contact therewith, if a stamped round blank 14 is ejected from the stamping ring 22 (
(47) In principle, the stamping press 10 according to
(48) In the position shown in
(49) In
(50)
(51) As is apparent in
(52) The second coupling part 57 is preferably linearly supported in a guided manner in the direction in which it can be moved by the coupling drive 58. Analog to the embodiment described previously (
(53) In both embodiments the coupling drive 58 can comprise a linear motor that is able to move the second coupling part 57 very fast transverse to the working axis A and thus transverse to the stroke direction H or return stroke direction R. As shown in
(54) The invention refers to a stamping press for stamping a round blank 14. A ram 11 movable in a stroke direction H and opposite to the stroke direction H in a return stroke direction R carries a first stamping tool 13. A second stamping tool 15 is supported on a press framework 16. In addition, a stamping ring 2 is arranged on the press framework 16. The stamping tools 13, 15 and a stamping opening 23 formed by the stamping ring 22 are arranged aligned along a working axis A. An ejector device 30 serves to eject a stamped round blank 14 from the ring opening 23 of the stamping ring 22. It comprises an ejector pin 31 that is supported on an actuating device 32. The actuating device 32 is movably coupled with ram 11. During a return stroke of ram 11 in return stroke direction R the ejector pin 31 can be supported at the actuating device 32 and apply a force on the second stamping tool 15 in return stroke direction R in order to press the round blank 14 out of the stamping ring 22. During a movement of the ram 11 in stroke direction H the actuating device 32 departs from second stamping tool 15 such that the ejector pin 31 does not apply a force in return stroke direction R on the second stamping tool 15 and the second stamping tool 15 can take the stamping position P.
LIST OF REFERENCE SIGNS
(55) 10 stamping press 11 ram 12 ram drive 13 first stamping tool 14 round blank 15 second stamping tool 16 press framework 17 tool carrier 18 biasing device 19 stop 22 stamping ring 23 ring opening 24 feed side 25 conveying direction 26 rotary table 27 table cavity 30 ejector device 31 ejector pin 32 actuating device 33 connection device 34 connection rod 35 adjustment device 40 housing 41 fluid chamber 42 piston 43 safety line 44 safety valve 45 reservoir 46 supply line 47 pump 48 overload safety device 49 first spring device 50 cup spring 55 coupling device 56 first coupling part 57 second coupling part 58 coupling drive 59 projection 60 interstice 61 connection bolt 62 second spring device 63 spring 64 support part 65 lower stop 70 flywheel 71 transmission 72 guide rail 80 lever arrangement 81 first lever 82 second lever 83 hinge location 84 first support location 85 second support location 86 first coupling location 87 second coupling location 88 roller 89 roller bearing 90 abutment surface 91 counter abutment surface A working axis D decoupling position E ejecting position H stroke direction K coupling position M rolling circle center P stamping position R return stroke direction s1 first distance s2 second distance s3 third distance s4 fourth distance