Device for compression of emptied containers for recycling purposes
11453189 · 2022-09-27
Assignee
Inventors
- Holger Jenter (Balingen-Heselwangen, DE)
- Thomas Völkle (Rosenfeld-Täbingen, DE)
- Marius Fraurud (Oslo, NO)
- Kristian Hovde (Oslo, NO)
Cpc classification
B30B9/325
PERFORMING OPERATIONS; TRANSPORTING
B30B3/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B9/32
PERFORMING OPERATIONS; TRANSPORTING
B30B3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for compression of emptied containers, the device for compression of emptied containers including a container compressing arrangement provided with a first and a second roller, each roller having annular segments provided with specially shaped protruding elements. The device is for compression of plastic bottles as well as metal cans.
Claims
1. A device configured to compress emptied metal containers and emptied plastic containers, said device comprising a container compressing arrangement comprising: a first and a second rotatable roller, each of said first and second rotatable rollers is configured to rotate in a respective direction of rotation around a respective rotation axis, said first and second rollers are arranged adjacent to each other and with the rotational axes in parallel, the direction of rotation of said first roller being opposite to the respective direction of rotation of said second roller so that the first and second rollers cooperate in feeding of the containers between the rollers, wherein each of said first and second rollers comprises annular segments arranged spaced apart in succession along the length of the respective roller in an axial direction coinciding with said respective rotation axis, wherein each of said annular segments of said first roller extends between a respective pair of said annular segments of the second roller, and wherein each of said annular segments of said second roller extends between a respective pair of said annular segments of said first roller, wherein each annular segment comprises: protruding elements arranged in succession circumferentially around the respective roller, and each protruding element comprises a base from which the protruding element extends radially outwards, wherein each protruding element comprises a leading surface, a trailing surface arranged after said leading surface in the respective direction of rotation, a top surface connecting said leading surface and said trailing surface, and a first and a second side surface respectively arranged on opposite sides of each protruding element relative to a plane intersecting a center of said top surface and being orthogonal to the rotation axis of the respective roller; wherein each of said leading surface, said top surface and said trailing surface is planar or single curved, the junction between said leading surface and said top surface forms a first ridge for urging the emptied containers between said rollers, each of the protruding elements of one of said first and second rollers is arranged to pass between a respective pair of annular segments of the other of said first and second rollers; wherein E=2*Rmax AD, where E is the engagement value, Rmax is the maximum radius of the roller within said protruding element and AD is the distance between the respective rotation axis of said first and second rollers; each of said side surfaces comprises a slanting portion, which slanting portion is slanting outwards from said top surface towards said base and Lslanting >0.5*E, where Lslanting is the length of said slanting portion in a center plane intersecting the center of said top surface and the rotation axis of the roller, wherein TWmiddle >0.8* GWmiddle, where TWmiddle is the distance between the first and second (16) side surface in the axial direction of the protruding element at a distance equal to Rmax−E/2 from the rotation axis of said roller in said center plane, and GWmiddle is the shortest distance in the axial direction between said pair of annular segments between which said protruding element is arranged to pass, said shortest distance being determined at a distance equal to Rmax−E/2 from the rotation axis of the roller on which said pair of annular segments is arranged.
2. The device for compression of emptied containers according to claim 1, wherein a free distance between adjacent slanting surfaces of meshing protruding elements of adjacent rollers is within the range of 2.9 mm to 0.5 mm.
3. The device for compression of emptied containers according to claim 1, wherein an outer portion of each one of said protruding elements has a smooth profile in said center plane wherein said smooth profile is formed by a selection of flat surfaces, rounded surfaces and corners with corner angles larger than 120 degrees.
4. The device for compression of emptied containers according to claim 1, wherein said leading surface comprises a planar portion, which planar portion extends in a plane comprising said axial direction, wherein said planar portion forms an angle within the range of 0° to 20° to the radial direction in the direction of rotation.
5. The device for compression of emptied containers according claim 4, wherein said slanting portion comprises a planar portion, which planar portion extends in a plane transverse to said axial direction, wherein said planar portion forms an angle larger than 25° to the radial direction.
6. The device for compression of emptied containers according to claim 4, wherein said planar portion of said side surface has a length of at least 4.0 mm.
7. The device for compression of emptied containers according claim 4, wherein said slanting portion comprises a planar portion, which planar portion extends in a plane transverse to said axial direction, wherein said planar portion forms an angle smaller than 45° to the radial direction.
8. The device for compression of emptied containers according to claim 4, wherein said planar portion of said side surface has a length of at most 11.0 mm in the center plane.
9. The device for compression of emptied containers according to claim 1, wherein the top surface has a length in said axial direction of at least 1.8 mm.
10. The device for compression of emptied containers according to claim 1, wherein the top surface is connected to said side surfaces by a respective convex surface, said convex surface optionally having a radius of curvature of at least 1 mm.
11. The device for compression of emptied containers according to claim 1, wherein the difference in radial height between the highest and lowest surface of the annular segment in a plane orthogonal to the rotational axis and intersecting the top surfaces of an annular segment is at least 6.5 mm.
12. The device for compression of emptied containers according to claim 1, wherein the center-to-center distance of two adjacent annular segments on the same roller is at least 12 mm.
13. The device for compression of emptied containers according to claim 1, wherein the ratio between the height of the protruding element and the width of the protruding element in the axial direction is at least 0.5.
14. The device for compression of emptied containers according to claim 1, wherein said engagement value (E) is at least 4.0 mm.
15. The device for compression of emptied containers according to claim 1, wherein said first and second rollers in use form an offset angle (M) between respective protruding elements of the first and second rollers of at least 0° and at most 33°.
16. The device for compression of emptied containers according to claim 1, wherein the engagement value between two adjacent protruding elements when the rollers are arranged with maximum overlap is at least 4.0 mm.
17. The device for compression of emptied containers according to claim 1, wherein the area of a cavity formed between two adjacent annular segments of said first roller and a meshing protruding element of said second roller may be at least 50 mm.sup.2 when the rollers are arranged with maximum overlap.
18. The device according to claim 1, wherein said device is a reverse vending machine configured to handle both emptied metal containers and emptied plastic containers.
19. The device for compression of emptied containers according to claim 1, wherein the top surface has a length in said axial direction of at most 6.0 mm.
20. The device for compression of emptied containers according to claim 1, wherein the top surface is connected to said side surfaces by a respective convex surface, said convex surface optionally having a radius of curvature of at most 5 mm.
21. The device for compression of emptied containers according to claim 1, wherein the difference in radial height between the highest and lowest surface of the annular segment in a plane orthogonal to the rotational axis and intersecting the top surfaces of an annular segment is at most 15.0 mm.
22. The device for compression of emptied containers according to claim 1, wherein the center-to-center distance of two adjacent annular segments on the same roller is at most 36 mm.
23. The device for compression of emptied containers according to claim 1, wherein the ratio between the height of the protruding element and the width of the protruding element in the axial direction is at most 1.2.
24. The device for compression of emptied containers according to claim 1, wherein said engagement value (E) is at most 12.5 mm.
25. The device for compression of emptied containers according to claim 1, wherein the engagement value between two adjacent protruding elements when the rollers are arranged with maximum overlap is at most 12.5 mm.
26. The device for compression of emptied containers according to claim 1, wherein the area of a cavity formed between two adjacent annular segments of said first roller and a meshing protruding element of said second roller may be at most 170 mm.sup.2 when the rollers are arranged with maximum overlap.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(16) TABLE-US-00001 1 device for compression of emptied containers 2 container compressing arrangement 3 first roller 4 second roller 5 first direction of rotation 6 second direction of rotation 7 first rotation axis 8 second rotation axis 9 container 10 annular segment 11 protruding elements 12 leading surface 13 trailing surface 14 top surface 15 first side surface 16 second side surface 17 slanting portion 18 base of protrusion 19 center plane 20 plane comprising axial direction 21 angle to the radial direction 22 first ridge 23 base surface of roller 24 paddle 25 cross-sectional area 26 spaced-apart recesses of paddle 27 feeding tooth of paddle
DETAILED DESCRIPTION
(17) An embodiment of a device 1 for compression of emptied containers 9 for recycling purposes will hereinafter be described with reference to the appended drawings. Also, the dimensions stated in the drawings are given in millimeters and for the specific embodiment illustrated but may vary as described herein. It should be understood that changing one dimension usually requires adaptation of one or more other dimensions. The embodiment illustrated in the drawings is drawn to scale, however with varying scale between different figures.
(18) The device is intended to be positioned in stores for reverse vending of metal cans and plastic bottles for recycling purposes. The device 1 receives empty containers 9 and compresses the containers 9 so that many containers can be stored and handled using little space.
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(20) The device 1 comprises a container compressing arrangement 2 comprising a first roller 3 and a second roller 4 operating together to compress a container 9 by feeding the container 9 between the rollers 3, 4. In this embodiment, three paddles 24 are provided above said rollers 3, 4 for feeding containers 9 from an inlet of the device 1 towards the rollers 3, 4. However, in
(21) Each of the first 3 and second 4 rotatable rollers is configured to rotate in a respective direction of rotation 5, 6 around a respective rotation axis 7, 8. The rollers 3, 4 are driven by a drive mechanism powered by a suitable drive means such as an electric motor (not shown). The first 3 and second 4 rollers are arranged adjacent to each other and with the rotation axes 7, 8 in parallel. The first roller 3 is operated in opposite direction of rotation 6 to the direction of rotation of the second roller 4 so that the first 3 and second 4 rollers cooperate in the feeding of containers 9 between the rollers 3, 4.
(22) As visible in
(23) The distance between the first 3 and second 4 rollers as well as the shape of the rollers 3, 4 greatly affect the result of the feeding and compressing action on the containers 9. Whilst some reverse vending machines are made for cutting the containers at compression, the present device 1 is configured to compress the containers 9 with less cutting. It has been found that less cutting of the containers 9 sometimes makes the device 1 less prone to jamming of containers between the rollers. The present compression device 1 mainly cuts at the ridge 22 between the leading surface 12 and the top surface 14.
(24) As mentioned, the shape of each roller 3, 4 controls the result of the compressing action. In the present embodiment, each of the first 3 and second 4 rollers comprises annular segments 10 arranged spaced apart in succession along the length of the respective roller 3, 4. Each annular segment extends from a base surface 23 of the respective roller 3, 4. As shown in
(25) The length of said overlap of the slanting portion may be at least 2.5 mm when the rollers 3, 4 are arranged with maximum overlap between two adjacent annular segments 10, i.e. in the closed position. Additionally, the separation distance between said slanting portions 17 of the first 3 and second 4 rollers which are facing each other is in the range of 0.4 to 3.0 mm.
(26) As shown in
(27) Each annular segment 10 comprises protruding elements/teeth 11 arranged in succession circumferentially around the respective roller 3, 4. Each segment 10 thus forms a ring of teeth or protrusions 11.
(28) Each protruding element 11 comprises a base 18 from which the protruding element 11 extends radially outwards. Also, each protruding element 11 comprises a leading surface 12, a trailing surface 13 arranged after said leading surface 12 in the respective direction of rotation 5, 6, a top surface 14 connecting said leading surface 12 and said trailing surface 13. Each protruding element also comprises a first 15 and a second 16 side surface respectively arranged on opposite sides of each protruding element 11 relative a plane intersecting a center of said top surface 14 and being orthogonal to the rotation axis 7 of the respective roller 3, 4. The top surface 14 is the surface comprising the radially outermost point of each protruding element 11.
(29) Each of said leading surface 12, said top surface 14 and said trailing surface 13 is planar, single curved or double curved. For example, turning of the roller in a lathe would produce double curved slanting side surfaces 15, 16 whilst machining by milling could produce planar, single curved or double curved surfaces. Here it should be understood that even if the cross-sectional shape as shown in
(30) Rollers provided with segments comprising such protruding elements make the compressing arrangement 2 suitable for feeding and compressing containers 9 whilst preventing jam. Specifically, the slanting portions 17 facing each other in use apply force to the container 9 over a distributed surface with low risk of puncture of the container and therefore the container 9 is less prone to getting stuck to protruding elements 11. Further, the extra radial space given by providing an overlap less than the height of the protruding elements give extra space between adjacent segments for the material of the container 9 to move within at compression, thus further reducing concentration of stress in the container material and enabling compression without jamming.
(31) See enlarged portion of
(32) The device 1 for compression of emptied containers 9 may further be configured such that TWmiddle>0.9*GWmiddle,
(33) where TWmiddle is the distance between the first 15 and second 16 side surface in the axial direction of the protruding element 11 at a distance equal to Rmax−E/2 from the rotation axis 7, 8 of said roller 3, 4 in said center plane 19; and
(34) where GWmiddle is the shortest distance in the axial direction between said pair of annular segments 10 between which said protruding element 11 is arranged to pass, said shortest distance being determined at a distance equal to Rmax−E/2 from the rotation axis 7, 8 of the roller 3, 4 on which said pair of annular segments 10 is arranged.
(35) The device 1 for compression of emptied containers 9 is configured such that annular segments 10 of said first roller 3 and the annular segments 10 of the second roller 4 mesh in such a way that a slanting portion 17 of the first roller 3 and a slanting portion 17 of the second roller 4 face each other and at least partly radially overlap each other when the rollers 3, 4 are arranged with maximum overlap between two adjacent annular segments 10, which two adjacent annular segments 10 are arranged on a respective one of said first and second rotatable rollers 3, 4.
(36) Typically, the length of said overlap of said slanting portion 17 may be varied at least 2.5 mm when the rollers are arranged with maximum overlap between two adjacent annular segments. Additionally, or alternatively, the separation distance between said slanting portions which are facing each other may be at least 0.4 mm and at most 3.0 mm.
(37) The leading surface 12 comprises a planar portion, which planar portion extends in a plane 20 comprising the axial direction. The planar portion forms an angle 21 of within the range of 10°, as shown in
(38) The slanting portion 17 comprises a double curved portion with a straight cross-sectional shape. The planar portion forms an angle 21 of 35° to the radial direction but could alternatively in other embodiments be within the range of 25° to 45°.
(39) As shown in
(40) The top surface 14 is connected to said side surfaces 15, 16 by a respective convex surface. The convex surface has a radius of curvature of 3 mm but could in other embodiments alternatively have some other shape.
(41) The difference in radial height between the highest and lowest surface of the annular segment 10 in the center plane is at least 6.5 mm or at least 8.5 mm or at least 9.5 mm. Additionally or alternatively, the difference in radial height between the highest and lowest surface of the annular segment 10 in the center plane 19 may be at most 15.0 mm or at most 13.0 mm or at most 11.0 mm.
(42) The center-to-center distance L of two adjacent annular segments 10 on the same roller may be at least 12 mm or at least 20 mm or at least 27 mm; and/or wherein the center-to-center distance L of two adjacent annular segments 10 on the same roller is at most 44 mm or at most 36 mm or at most 29 mm.
(43) The ratio between the height of the protruding element 11 and the width of the protruding element 11 in the axial direction is at least 0.5 or at least 0.6 or at least 0.7; and/or wherein the ratio between the height of the protruding element 11 and the width of the protruding element 11 in the axial direction is at most 1.2 or at most 1.0 or at most 0.8.
(44) The meshing value E may be at least 4.0 mm or at least 6.0 mm or at least 7.0 mm, and/or the engagement value E may be at most 12.5 mm, or at most 10.5 mm or at most 10.2 mm.
(45) As shown in
(46) Each of said first and second rollers 3, 4 may, in use, have an offset angle M of at least 0° or at least 8° or at least 20°; and/or each of said first and second rollers 3, 4 may, in use, have an offset angle M of at most 33° or at most 28° or at most 23°.
(47) The meshing value between two adjacent protruding elements 11 when the rollers 3, 4 are arranged with maximum overlap may be at least 4.0 mm or at least 6.0 mm or at least 7.0 mm, and/or the length of overlap in the radial direction between two adjacent protruding elements 11 when the rollers 3, 4 are arranged with maximum overlap may be at most 12.5 mm, or at most 10.5 mm or at most 10.2 mm.
(48) As mentioned above, the paddles 24 follow a wave shape created by the top surface 14 and the side surfaces 15, 16. If the distance between the first roller 3 and the paddle 24 is increased by e.g. 1 mm, the gripping ability of the protruding elements 11 will decrease and the risk of containers 9 taking an extra turn around the paddle 24 shaft increases. 0.2 to 5 mm is a suitable range of distance.
(49) The number of annular segments 10 is given by the geometry of the protruding elements 11 in relation to the defined width of the rollers 3, 4. A suitable number of annular segments 10 with this design of the protruding elements 11 is six, but could in other embodiments alternatively vary, for example in the range of 4 to 8 annular segments 10. The distance between the annular segments 10 is expressed by the parameter L as shown in
(50) The ridge 22 between the leading surface 12 and the top surface 14 functions to pierce the surface of large containers 9 such as PET bottles. If the width A of the top surface 14 is decreased, it becomes easier to penetrate the containers 9 and brings about a lower torque load on the motor driving the rollers (not illustrated). A reduced top surface width A makes it easier for the protruding element 11 to punch through the container wall. Punching the container wall may create sharp edges which may increase the risk of the container getting stuck on the protruding elements 11 of the rollers 3, 4.
(51) The function of the rounded portion of the protruding element 11 defined by radius B is to create a rounded edge so that metal containers 9, such as metal cans, are not cut. A reduced radius causes more tearing of the container 9 walls whilst an increased radius makes it more difficult to penetrate large and thick PET bottle containers 9.
(52) In some embodiments, the paddles may alternatively be planar rather than bent, as shown in
(53) The size of the side surfaces 15, 16 of each protruding element 11 is related to the compaction efficiency of the rollers 3, 4. Specifically, the size of the side surfaces 15, 16 and the angle D define a “wave pattern” between the rollers 3, 4, which helps permanently deforming the containers 9.
(54) The angle D of side surfaces 14, 15 (see
(55) The “Tooth overlap” determined by parameter E determines whether or not the rollers 3, 4 will succeed in permanently deforming plastic containers 9 which, compared to metal containers 9, are relatively elastic. If E is too small, the compression will eventually not overcome the elasticity of some plastic containers 9, such as PET bottles, and the container 9 will return to its original shape after passing between the rollers 3, 4.
(56) Parameter F as shown in
(57) Parameter H as shown in
(58) Parameter J as shown in
(59) Parameter M, as shown in
(60) As mentioned above, the parameters may be adjusted between different embodiments in order to adjust performance of the rollers as desired to suit different types of containers 9.
(61) As shown in
(62) As explained above, the engagement value E corresponds to the meshing depth or the overlap between the protruding elements when the radial offset M is 0 degrees. When M is 22.5 degrees, the actual overlap is close to 0 in the cross-section F-F shown in
(63) An aspect of this disclosure relates to a new alternative design of the paddle used in the embodiments of the compression device described above. This new paddle design is generally applicable also to other compression devices with pairs of rollers provided with teeth having other geometries than the geometries described above. The new paddle design is shown is
(64) In other words:
(65) A feeding paddle for a container compressing device comprising pair of compression rollers 3, 4, wherein the feeding paddle comprises an attachment portion for attachment of the paddle to a rotatable shaft or hub, an outer portion comprising a series of spaced-apart recesses, wherein a central bottom portion of each recess 26 is provided with a feeding tooth 27.
(66) Also, a device 1 for compression of emptied containers 9, said device 1 comprising a container compressing arrangement 2 comprising:
(67) a first 3 and a second 4 rotatable roller, each of said first 3 and second 4 rotatable rollers is configured to rotate in a respective direction of rotation 5, 6 around a respective rotation axis 7, 8, said first 3 and second 4 rollers are arranged adjacent to each other and with the rotational axes 7, 8 in parallel, the direction of rotation 5 of said first roller being opposite to the respective direction of rotation 6 of said second roller so that the first 3 and second 4 rollers cooperate in the feeding of containers 9 between the rollers 3, 4,
(68) wherein each of said first 3 and second 4 rollers comprises annular segments 10 arranged spaced apart in succession along the length of the respective roller 3, 4 in an axial direction coinciding with said respective rotation axis 7, 8, wherein each of said annular segments 10 of said first roller 3 extends between a respective pair of said annular segments 10 of the second roller 4, and wherein each of said annular segments 10 of said second roller 4 extends between a respective pair of said annular segments 10 of said first roller 3,
(69) wherein each annular segment 10 comprises protruding elements/teeth 11 arranged in succession circumferentially around the respective roller 3, 4, and
(70) wherein the device further comprises a plurality of paddles 24 provided above said rollers 3, 4 for feeding containers 9 from an inlet of the device 1 towards the rollers 3, 4,
(71) wherein each feeding paddle comprises an attachment portion for attachment of the paddle to a rotatable shaft or hub, an outer portion comprising a series of spaced-apart recesses 26, wherein each one of the spaced-apart recesses 26 is for receiving a respective tooth of an annular segment 10 of one of the rotatable rollers 3, 4 of the compression device 1, wherein a central bottom portion of each recess 26 is provided with a feeding tooth 27.