INK CARTRIDGE, METHOD FOR TAG DISCRIMINATION IN SAME, METHOD FOR REPRODUCING INK CARTRIDGE
20170217196 · 2017-08-03
Assignee
Inventors
Cpc classification
International classification
Abstract
An engagement part fitted in an outer package of an ink cartridge is provided with: a fit-in rib which is provided at a circumferential edge on a rear side and which serves as a guide upon engagement with an opening of the outer package; an engagement rib provided upright at the circumferential edge of the engagement hole in the same direction as a direction of the fit-in rib; and a bonding region for bonding a communication tag that performs near field radio communication with a printer. A tag-removing hole which is formed in the bonding region and which is to be removed from a bonding surface side of the communication tag with a bar-like member inserted is formed in a formation region as the bonding region located in a first quadrant and a fourth quadrant in an orthogonal coordinate system.
Claims
1. An ink cartridge having a communication tag on which cartridge information including ink information related to ink filled in an ink container is written, wherein the communication tag is bonded in a manner such as to be partially superposed on a tag-removing hole formed at a position located out of a corner part of an engagement part engaging with a printer provided with a function of reading the cartridge information and supplying the ink in the ink container.
2. The ink cartridge according to claim 1, wherein the engagement part to which the communication tag is bonded in a manner such as to be partially superposed on the tag-removing hole is fitted in an opening part of a new outer package in which the ink container is stored.
3. The ink cartridge according to claim 1, wherein the tag-removing hole is further formed at a position located out of a center of gravity of the communication tag bonded to the engagement part.
4. The ink cartridge according to claim 1, wherein the engagement part has: a fit-in rib formed at a circumferential edge of a body; an engagement hole formed at a substantially central portion of the body and engaging with a supply opening communicating together an inside and an outside of the ink container stored in an outer package having an opening of a rectangular shape; an engagement rib provided upright at a circumferential edge of the engagement hole in the same direction as a direction of the fit-in rib; and a bonding region for bonding the communication tag formed of a chord part and a circular arc part and formed in a state in which the chord part is in contact with a base end of the fit-in rib on a short side at a position horizontally adjacent to the engagement hole, and the tag-removing hole is formed in a formation region Ea as a region within the bonding region located in a first quadrant and a fourth quadrant obtained upon partitioning with an orthogonal coordinate system having, as coordinate axes, a virtual line X and a virtual line Y, the virtual line X passing through, as an origin, a center O of a virtual circle VC formed by linking together ends part of the circular arc part of the bonding region and positively directing a direction parallel to a long side of the engagement part and approaching the engagement rib, the virtual line Y passing through the center O in a direction orthogonal to the virtual line X.
5. The ink cartridge according to claim 4, wherein the tag-removing hole is formed in formation regions Eb including: a region located in the formation region Ea in the first quadrant and between a virtual line L1 drawn from the center O of the virtual circle VC to the circumferential edge of the engagement hole through circumference on a first quadrant side and the virtual line Y; and a region located in the formation region Ea in the fourth quadrant and between a virtual line L2 drawn from the center O of the virtual circle VC to the circumferential edge of the engagement hole through circumference on a fourth quadrant side and the virtual line Y.
6. The ink cartridge according to claim 5, wherein when a virtual circle VC1 concentric to the virtual circle VC is formed with a radius ra that is half of a radius r of the virtual circle VC, the tag-removing hole is formed in formation regions Ec which are included in the formation regions Eb located in the first quadrant and the fourth quadrant and which include a region in which a hole center is arranged on circumference of the virtual circle VC1 and a region located on an outer side than the virtual circle VC1.
7. The ink cartridge according to claim 6, wherein a virtual line L3 is drawn from the center O towards the circumference on the first quadrant side in the virtual circle VC in a manner such as to equally divide the first quadrant side of the formation region Ec, a virtual line 4 is drawn from the center O towards the circumference on the fourth quadrant side in the virtual circle VC in a manner such as to equally divide the fourth quadrant side of the formation region Ec, and the tag-removing hole is formed in formation regions Ed including a region partitioned by the virtual line L3 and the virtual line L1 in the formation region Ec located on the first quadrant side, a region partitioned by the virtual line L4 and the virtual line L2 in the formation region Ec located on the fourth quadrant side, and a region in which the hole center is arranged on the virtual line L3 and the virtual line L4.
8. The ink cartridge according to claim 1, wherein the engagement part has: a fit-in rib formed at a circumferential edge of the body on a rear side; an engagement hole formed at a substantially central portion pf the body and engaging with a supply opening communicating together an inside and an outside of the ink container stored in an outer package having an opening of a rectangular shape; and an engagement rib provided upright at a circumferential edge of the engagement hole in the same direction as a direction of the fit-in rib, and the tag-removing hole is at least partially formed in a formation region Ee as a region located on an engagement rib side at a position covered by the communication tag bonded between the fit-in rib and the engagement rib and also partitioned by a virtual perpendicular line PL passing through a center of gravity G of the communication tag to form a right angle with the fit-in rib on a long side.
9. The ink cartridge according to claim 8, wherein the tag-removing hole is formed in a formation region Ef as a region included in the formation region Ee and partitioned by virtual lines L5 and L6 linking together a center O1 of the engagement hole and corner parts at which the fit-in rib on a short side and the fit-in rib on a long side intersect with each other and which are located on a side on which the communication tag is bonded.
10. A method for tag discrimination comprising the steps of: inserting a bar-like member in the tag-removing hole formed in the ink cartridge according to claim 1 and then removing and floating part of the communication tag bonded to the engagement part; and pinching the floated portion and removing the communication tag from the engagement part for discrimination of the communication tag.
11. A method for reproducing an ink cartridge, the ink cartridge including a communication tag in which cartridge information including ink information related to ink is written, the method comprising, for bonding a replacement communication tag, a step of removing the communication tag provided in a manner such as to be superposed on a tag-removing hole formed at a position located out of a corner part of an engagement part engaging with a printer provided with a function of reading the cartridge information and supplying ink in an ink container.
12. A method for reproducing an ink cartridge, the ink cartridge including a communication tag in which cartridge information including ink information related to ink is written, the method comprising a step of arranging a replacement communication tag in a manner such as to be partially superposed on a tag-removing hole formed at a position located out of a corner part of an engagement part engaging with a printer provided with a function of reading the cartridge information and supplying ink in an ink container.
13. The method for reproducing an ink cartridge according to claim 11, wherein the engagement part has: a fit-in rib formed at a circumferential edge of a body; an engagement hole formed at a substantially central portion of the body and engaging with a supply opening communicating together an inside and an outside of the ink container stored in an outer package having an opening of a rectangular shape; an engagement rib provided upright at a circumferential edge of the engagement hole in the same direction as a direction of the fit-in rib; and a bonding region for bonding the communication tag formed of a chord part and a circular arc part and formed in a state in which the chord part is in contact with a base end of the fit-in rib on a short side at a position horizontally adjacent to the engagement hole, and the tag-removing hole is formed in a formation region Ea as a region within the bonding region located in a first quadrant and a fourth quadrant obtained upon partitioning with an orthogonal coordinate system having, as coordinate axes, a virtual line X and a virtual line Y, the virtual line X passing through, as an origin, a center O of a virtual circle VC formed by linking together ends part of the circular arc part of the bonding region and positively directing a direction parallel to a long side of the engagement part and approaching the engagement rib, the virtual line Y passing through the center O in a direction orthogonal to the virtual line X.
14. The method for reproducing an ink cartridge according to claim 11, wherein the engagement part has: a fit-in rib formed at a circumferential edge of the body on a rear side; an engagement hole formed at a substantially central portion pf the body and engaging with a supply opening communicating together an inside and an outside of the ink container stored in an outer package having an opening of a rectangular shape; and an engagement rib provided upright at a circumferential edge of the engagement hole in the same direction as a direction of the fit-in rib, and the tag-removing hole is at least partially formed in a formation region Ee as a region located on an engagement rib side at a position covered by the communication tag bonded between the fit-in rib and the engagement rib and also partitioned by a virtual perpendicular line PL passing through a center of gravity G of the communication tag to form a right angle with the fit-in rib on a long side.
15. The method for reproducing an ink cartridge according to claim 11, further comprising a step of arranging the replacement communication tag in a manner such as to partially superpose part of the replacement communication tag on a tag-removing hole formed at a position located out of the corner part of the engagement part.
16. The method for reproducing an ink cartridge according to claim 11, wherein the tag-removing hole is formed at a position located out of a corner part of the fit-in rib provided at a circumferential edge of the engagement part engaged with an outer package in which the ink container is stored, a bar-like member is inserted in the tag-removing hole to float part of the communication tag bonded to the engagement part, and the partial portion is pinched and pulled to remove the communication tag from the engagement part.
17. The method for reproducing an ink cartridge according to claim 11, wherein an adjusting member for adjusting an arrangement position of the replacement communication tag is provided between the replacement communication tag and the engagement part.
18. The method for reproducing an ink cartridge according to claim 11, further comprising a step of loading, on a replacement outer package, the ink container provided with the replacement communication tag.
19. The method for reproducing an ink cartridge according to claim 11, further comprising a step of injecting a predetermined amount of ink in the ink container.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
DESCRIPTION OF EMBODIMENTS
[0073] Embodiments of the present invention will be described in detail with reference to the accompanying drawings. The present invention is not limited by the present embodiments, and any other possible embodiments, examples, technologies, etc. that can be carried out by those skilled in the art based on the present embodiments are all included in a scope of the present invention.
[0074] In the present specification, when terms top, bottom, right, and left are used to illustrate directions and positions in the following description provided with reference to the accompanying drawings, the aforementioned terms correspond to top, bottom, right, and left when a user views the drawings as illustrated.
[0075] A direction in which an ink cartridge 1 according to the present invention is horizontally attached to and detached from a printer 100 is defined as “attaching/detaching direction A”, a direction in which the ink cartridge 1 is inserted in and loaded onto the printer 100 is defined as “loading direction A1”, and a direction in which the ink cartridge 1 is removed and detached from the printer 100 is defined as “removing direction A2”.
[0076] Further, the loading direction A1 is equal to a direction in which ink filled in the ink cartridge 1 outflows to the printer 100 (hereinafter referred to as “ink outflow direction B”), and a direction in which an ink container 10 is inserted when stored into an outer package 20 is equal to the removing direction A2.
[1. Overall Configuration of Printer]
[0077] As illustrated in any of
[0078] In the present embodiment, four line-type ink heads are provided. The ink heads respectively discharge the inks of four colors including black (K), cyan (C), magenta (M), and yellow (y) to perform image formation. No limitations are placed on a number of ink heads and colors and types of ink.
[0079] The printer 100 includes a control section 110 for performing overall control of various parts composing the aforementioned printer to execute printing processing in accordance with a print job. The control section 110 performs printing processing performed with the ink heads described above, driving control of a conveyance mechanism, and also control related to ink supply from the ink cartridge 1.
[0080] Further, connected to the control section 110 is a setting operation section 120 including an input device composed of, for example, operation keys and a display-input panel, and through the setting operation section 120, user's instructions and setting operation can be received.
[0081] As illustrated in
[0082] A top device 140 is arranged in a manner such as to cover a top of the cartridge attaching mechanisms 130. Upon the loading of the ink cartridges 1, the ink cartridges 1 are inserted horizontally between a bottom surface of the top device 140 and a top surface of a main body of the printer 100. Arranged at the top device 140 are: for example, an image reader (scanner) that optically reads a document set in an auto document feeder (ADF) upon conveyance of the document to convert the document into digital data; and the setting operation section 120 described above.
[0083] Further, the cartridge attaching mechanism 130 is provided with a holder part 131 that is fitted in an engagement part 30, to be described later on, upon the loading of the ink cartridges 1 on the printer 100.
[0084] The holder part 131 includes a holder side joint part, not illustrated, that is fitted in a supply section side joint part 18 provided at an ink supply section 13, to be described later on, assembled to the engagement part 30 in a manner such as to cover the ink supply section 13. Upon the loading of the ink cartridge 1 on the printer 100, the engagement part 30 and the holder side joint part are fitted in each other whereby an inner plug 15, to be described later on, is pushed in against a biasing force of a biasing unit 16 to communicate an inside and an outside of the ink supply section 13 with each other. As a result, an ink outflow path formed between the ink container 10 and an ink path, not illustrated, provided in the printer 100 is opened, thus making it possible for the ink in the ink container 10 to outflow along the ink outflow direction B.
[0085] As illustrated in
[0086] The radio communication section 150 is formed of a reader and writer terminal that performs communication through near field radio communication (NFC) with the communication tag 36, and through the control performed by the control section 110, reads the cartridge information stored in the communication tag 36 and writes updated information when necessary.
[0087] There are various standards provided for the near field radio communication, and as long as non-contact communication over at least several centimeters to several tens of centimeters is possible, appropriate one of the standards may be set in accordance with specifications of the printer 100, use environment of the printer, configuration of the communication tag 36, etc.
[0088] The control section 110 is composed of a central processing unit (CPU), etc. and performs overall control including control in accordance with a print job (for example, control of an ink discharge amount in accordance with whether monochromatic or color printing is to be performed and feed and discharge control of paper serving as a printed medium) and the driving control of the various sections forming the printer 100.
[0089] Upon establishment of a state of communication between the communication tag 36 and the radio communication section 150, t control section 110 controls the radio communication section 150 to cause the radio communication section 150 to read the cartridge information stored in the communication tag 36. Then based on the cartridge information read via the radio communication section 150, the control section 110 performs the ink discharge control and the paper feed an discharge control in a manner such that the print processing in accordance with the print job is carried out.
[0090] Further, when the print processing has been carried out, to update the information which is included in the cartridge information stored in the communication tag 36 and which requires updating (for example, the ink remaining amount information and the empty information), the control section 110 acquires the information to be updated through, for example, predetermined calculation processing. Then the control section 110 controls the radio communication section 150 to overwrite (or newly write) the cartridge information to be updated in the communication tag 36.
[2. Overall Configuration of Ink Cartridge]
[0091] Next, configuration of the ink cartridge 1 according to the present invention will be described. As illustrated in
<2-1. Ink Container>
[0092] The ink container 10 is a bag body in which the ink is sealed. In the present embodiment, the ink container 10 is formed by superposing two thermoplastic films 11 of a rectangular shape on each other with the ink supply section 13, to be described later on, placed therebetween at the longitudinal one end and then bonding together surroundings thereof through thermal welding. The ink container 10 is inserted through an opening part of the outer package 20 and the engagement part 30 assembled with the ink supply section 13 is fitted in the opening part to thereby fabricate the ink cartridge 1.
[0093] As illustrated in
[0094] The ink supply section 13 is attached through thermal welding while placed at a predetermined section formed between the films 11 upon the fabrication of the ink container 10, and is assembled to the engagement part 30 in the aforementioned state.
[0095] Moreover, as illustrated in
[0096] In the present embodiment, before the loading of the ink cartridge 1 on the printer 100, the plug part 15a is pushed against an opening 14a by the biasing force of the biasing unit 16, whereby the plug part 15a closes the opening 14a, and also an O ring 15d fills a gap between the plug part 15a and the supply opening 14, so that the supply opening 14 turns into a closed state.
[0097] Upon the loading of the ink cartridge 1 on the printer 100, an engagement receiving part 15c provided at a tip of the plug part 15a engages with a pushing part (not illustrated) of the cartridge attaching mechanism 130. As a result, the plug part 15a is pushed against the biasing force of the biasing unit 16 and separates from the opening 14a, which therefore opens the supply opening 14, leading to a state in which the ink can outflow in the ink outflow direction B.
[0098] Provided around the supply opening 14 in the ink supply section 13 is a supply section side joint part 18 of a concave shape which is fitted in a holder side joint part, not illustrated, provided in the holder part 131.
[0099] Further, at a tip of the supply opening 14, a projected part 14b for properly adjusting an ink outflow amount at a fixed amount is provided by providing a slight gap between the opening 14a and the holder side joint part upon the loading of the ink cartridge 1 on the printer 100. In the present embodiment, as illustrated in
<2-2. Outer Package>
[0100] By bending a bending side set in a sheet member of paper (for example, a cardboard) and attaching together margins, the outer package 20 is formed into a bottomed box of a hollow rectangular parallelepiped shape with one longitudinal end open and another end thereof closed.
[0101] In th present embodiment, the opening part of the outer package 20 is formed into a rectangular shape such that a ratio between a horizontal side parallel to the horizontal plane including the attaching/detaching direction A of the ink cartridge 1 and a vertical side perpendicular to the horizontal plane is approximately 2 to 1. In other words, as illustrated in
[0102] In the opening part (the opening part on the printer 100 side upon the cartridge loading) of the outer package 20, the engagement part 30 to be engaged with the cartridge attaching mechanism 130 on the printer 100 side is fitted, forming a surface abutting the cartridge attaching mechanism 130 of the printer 100.
[0103] Further, as illustrated in
[0104] At an inner terminal end of the outer package 20, the partition member 22 is arranged that ensures a form of an inner surface between the inner surface of the outer package 20 and the acuate outer surface of the terminal end part 12 of the ink container 10. The space ensured by the partition member 22 has a triangle side cross section and is also located at a position corresponding to a rear surface of the concave part 21 inside of the outer package 20.
[0105] In the present embodiment, part of the outer package 20 that is bent upon the formation of the concave part 21 is so notched as to be bent towards the terminal end side of the outer package 20 in a manner such that the aforementioned part is located in the inner space ensured by the partition member 22. For the partition member 22, for example, before closing the terminal end side, the partition member 22 may be inserted and assembled in a manner such as to be arranged at the terminal end of the outer package 20 to close the opening portion.
[0106] As described above, the partition member 22 is provided inside of the outer package 20 and the concave part 21 is provided on the surface of the outer package 20 in the ink cartridge 1. As a result, the user can pinch the concave part 21 at the terminal end of the outer package 20 and withdraw the ink cartridge upon operation of attaching and detaching the ink cartridge, which makes it easy to attach and detach the ink cartridge 1 and thus improves workability. Moreover, when the user pinches the 21 to attach and detach the ink cartridge 1, the user's hand does not make direct contact with the ink container 10, which can prevent breakage of the ink container 10 caused by contact by, for example, a user's finger or any accessary upon the cartridge attachment and detachment.
[0107] Further, the direction in which the ink container 10 is inserted into the outer package 20, the attaching/detaching direction A, and also the ink outflow direction B upon ink supply are located on the same axis, so that unnecessary stress on the outer package 20 is not generated, which can reduce possibilities that the attaching and detaching mechanism including, for example, the ink supply section 13 and the holder part 131 and the main body of the outer package 20 are broken.
[0108] As illustrated in
<2-3. Engagement Part>
[0109] The engagement part 30 is formed of a hard material such as resin or metal and an abutting surface 30a thereof abutting the holder part 131 is directed in the loading direction A, and functions as an attaching and detaching mechanism that is engaged with the holder part 131 upon the loading of the ink cartridge 1 on the printer 100. Moreover, the engagement part 30 engages with the opening part of the outer package 20, and is thus formed in a size almost equal to a dimension of the aforementioned opening part.
[0110] As illustrated in
[0111] Further, fit-in parts 32 that are fitted in a manner such as to be pinched by a pinching unit (not illustrated) provided on the printer 100 side are formed at a top and bottom of a center part of the engagement part 30. Convex parts of a triangle shape, which are fitted in the pinching unit provided at the holder part 131 of the printer 100, and they are arranged at the fit-in parts 32. The pinching unit has a mechanism of pinching a pair of concave parts at the top and the bottom in a manner such as to sandwich them with an elastic force, and the convex parts of the fit-in parts 32 are pushed in between concaved parts of the pinching unit whereby the fit-in parts 32 are fitted in with clicking feeling.
[0112] A pair of blocking convex part 33 is also projected from a top part of the engagement part 30. The blocking convex part 33 is provided at only one of end edges for avoiding erroneous recognition of the top and the bottom upon the cartridge attachment. Upon the fitting in the printer 100, the blocking convex part 33 is detected by an attachment detection sensor, not illustrated, provided on the printer 100 side. More specifically, the attachment detection sensor is an optical sensor such as a flood light and receiving light sensor, and through blockage of light reception, detects presence of an object blocked. The blocking convex part 33 is approached by the attachment detection sensor upon the attachment, and blocks the light reception by the sensor whereby the attachment is detected.
[0113] As illustrated in
[0114] Further, as illustrated in
[0115] At a circumferential edge of the engagement hole 35, an engagement rib 35a in charge of guiding upon the engagement of the supply opening 14 and holding the supply opening 14 after the engagement is provided upright at a similar height in the same direction as that of the fit-in rib 34 (the removing direction A2).
[0116] As illustrated in
[0117] In the present embodiment, the bonding region D is formed in accordance with a shape of the bonded communication tag 36 (a hatched portion in
[0118] The communication tag 36 bonded to the bonding region D is composed of an radio frequency identification (RFID) tag having a coil pattern and an IC chip for electronic wave communication loaded on a substrate including a circular arc of, for example, over 180 degrees and a chord of the circular arc abutting the chord part Da. A bonding material (for example, a double-faced tape or a paste) is applied to an entire rear surface of the communication tag 36.
[0119] The communication tag 36 includes a storage unit 36a formed of a non-volatile memory storing various pieces of information required for executing the near field radio communication with the printer 100. The storage unit 36a also stores cartridge information as information required for improving user services provided upon use of the ink cartridge.
[0120] The cartridge information includes: for example, compatibility information (information specifying a model of a compatible printer), ink color information (color information of ink filled in the ink container 10), validated date information (information indicating guaranteed validated date of a product determined based on a manufacturing date of the ink container 10), ink remaining amount information (information indicating a remaining amount of the ink determined by subtracting a use amount of the ink from a total amount of the ink filled in the ink container 10), empty information (information indicating that the ink container 10 is empty when the ink in the ink container 10 has become equal to or less than a predetermined amount), protect information (information for making discrimination between an authentic product and a copycat product and preventing a failure of a printer as a result of use of the copycat product), reuse information (information indicating a number of times of reuse of the various components, such as the ink container, forming the ink cartridge), and traceability information (information of a manufacturer's plant and a distributer's store (sales office)). Upon detection of the loading on the cartridge attaching mechanism 130, the communication tag 36 starts the communication with the radio communication section 150 of the printer 100 and transmits data stored in the communication tag 36.
[0121] Adopted as a method for the communication made between the communication tag 36 and the radio communication section 150 according to the present embodiment is a passive method by which inner electric power is generated through reception of radio waves transmitted from the radio communication section 150, with the aforementioned electric power, data reading from and writing in the storage unit 36a in the IC chip are performed, and also data transmission and reception are performed through an antenna.
[0122] As the method for communication performed by the communication tag 36, instead of the passive method as in the present embodiment, an active method or a semi-active method may be adopted by way of changing the configuration of the printer 100 and the specifications of the communication tag 36. The communication tag 36 is formed into the shape of fish sausage including a circular arc and a chord as described above, but no limitations are placed on the aforementioned shape as long as the communication tag 36 is formed into such a size and shape that permits bonding thereof in a manner such as to cover a tag-removing hole 37, to be described later on, formed in the bonding region D on at least a rear side of the abutting surface 30a of the engagement part 30.
[0123] Further, ways of bonding the communication tag 36 may include bonding the tag itself directly to an inside of the bonding region D, and bonding the communication tag 36 to the bonding region D while sandwiching therebetween an adjusting member 36b having an adhesive region formed with an adhesive tape or an adhesive agent.
[0124] The adjusting member 36b is a member which is formed of such a material, for example, paper that can be so bent as to be adjustable to an appropriate size and which is provided for adjusting an arrangement position of the communication tag 36 in a manner such that, upon the near field radio communication between the printer 100 and the communication tag 36, the communication tag 36 is arranged at a most suitable distance therebetween and at a most suitable angle.
[0125] The ink cartridge 1 according to the invention can be reproduced by refilling ink in the ink container 10 to a predetermined amount, for example, upon a decrease of the ink below a predefined amount. Thus, upon the reproduction of the ink cartridge 1, the distance between the replaced communication tag 36 and the radio communication section 150 and the angles of communication can slightly be adjusted by using the adjusting member 36b in order to stabilize a state of the communication made between the replaced adjusting member 36b and the printer 100 on which the cartridge is loaded, which can therefore increase types of usable communication tags 36 and provide versatility.
[0126] Moreover, formed in the bonding region D is a tag-removing hole 37 for partially removing and floating the attached communication tag 36 from a bonding surface side thereof by inserting a bar-like member from an abutting surface 30a side. In the present embodiment, one tag-removing hole 37 is formed in the bonding region D but a plurality of tag-removing holes 37 may be formed.
[0127] With an ink cartridge disclosed as conventional art in Japanese Patent Application Laid-open No. 2010-82994, upon operation of discriminating a communication tag 36, a bar-like member is inserted from a tag-removing hole 37 to remove part of the communication tag 36 and then the removed and floated portion is pinched and fully removed. However, at a position of the tag-removing hole 37, the floated portion of the communication tag 36 is formed at a corner part of the engagement part, so that the fit-in rib 34 provided upright at the circumferential edge of an engagement surface interferes insertion of an operator's finger, resulting in difficulties in pinching the floated portion.
[0128] Thus, the tag-removing hole 37 of the ink cartridge 1 according to the invention meets the following two conditions as formation conditions in order to easily perform operation of discrimination between the engagement part 30 and the communication tag 36 upon disposal of the ink cartridge 1. Condition 1 is forming the tag-removing hole 37 at a position such that the floated portion obtained by removing and floating the communication tag 36 from the abutting surface 30a side with the bar-like member can easily be pinched. Condition 2 is locating the communication tag 36 at a position such that a great force is not applied and the tag itself is not damaged upon the insertion of the bar-like member when the communication tag 36 is removed and floated with the bar-like member since an entire rear surface of the communication tag 36 is bonded to the bonding region D in a relatively firm manner.
[0129] Here, a first embodiment of the tag-removing hole 37 formed at the engagement part 30 of the ink cartridge 1 of the invention will be described with reference to
[0130] Description of Mode Examples “1 to 4” below will be given, as illustrated in
[0131] Further, areas of formation regions of the Mode Examples “1” to “4” below vary more or less depending on a diameter of the tag-removing hole 37, and thus are not limited to shapes and sizes of the formation regions illustrated in
Mode Example 1
[0132] As illustrated in
[0133] In Mode Example 1, upon removal of the communication tag 36, the tag-removing hole 37 is placed at a position located out of a center (a center of gravity) of the communication tag 36, on which a great force is applied as a result of the operation of inserting the bar-like member, and also located out of a corner part of the engagement part 30. Thus, an operator can easily insert his or her finger into the portion removed and floated by the bar-like member and can easily pinch the floated portion.
Mode Example 2
[0134] As illustrated in
[0135] In a case where the tag-removing hole 37 is formed in the formation regions Eb defined in Mode Example 2, when the operator attempts to pinch a portion which is located out of the center (center of gravity) of the communication tag 36 and which is removed and floated with the bar-like member, part of the communication tag 36 can be floated at a position more distant from the engagement rib 35a than the tag-removing hole 37 formed in the formation region Ea, thus making it easy for the operator's finger to be inserted without making contact with the engagement rib 35a.
Mode Example 3
[0136] As illustrated in
[0137] In a case where the tag-removing hole 37 is formed in the formation regions Ec defined in Mode Example 3, a position at which the communication tag 36 is removed is located on a more outer side than that in the formation regions Eb defined in Mode Example 2, thus making it easier to remove the communication tag 36 and also making it more easier to pinch a removed and floated portion.
[0138] Providing the tag-removing hole 37 at the center (center of gravity) of the communication tag 36 results in a risk of damaging the tag itself upon the tag removal with the bar-like member and also can cause a problem that a portion at which the removal starts is not fixed and the floating occurs at a position where the floated portion cannot easily be pinched. However, forming the tag-removing hole 37 in the formation regions Ec defined in Mode Example 3 results in the removal and floating of the part of the communication tag 36 at the position located out of the center (center of gravity) of the communication tag 36, thus avoiding the aforementioned problems.
Mode Example 4
[0139] As illustrated in
[0140] In a case where the tag-removing hole 37 is formed in the formation regions Ed defined in Mode Example 4, the position at which the communication tag 36 is removed is located more distant from the fit-in rib 34 than that in the formation regions Ec defined in Mode Example 3. Thus, compared to the tag-removing hole 37 in the formation regions Ec, the operator's finger hardly makes contact with the fit-in rib 34 and the engagement rib 35a, making it easier to pinch the portion floated as a result of removing the communication tag 36.
[0141] As described above, the formation regions Ea to Ed for forming the tag-removing hole 37 are formed in the first quadrant and the fourth quadrant located distant from the fit-in rib 34 provided upright at least on a short side of the engagement part 30 in a manner such as to meet the aforementioned two formation conditions. Thus, upon pinching the removed and floated portion of the communication tag 36, the floated portion separates from the corner part of the engagement part 30, thus making it easy to insert the operator's finger.
[0142] In order of the formation regions Ea.fwdarw.Eb.fwdarw.Ec.fwdarw.Ed, the position at which the tag-removing hole 37 is formed is located more distantly from the center (center of gravity) and also located more distantly from the fit-in rib 34 and the engagement rib 35a. Thus, the communication tag 36 can be removed with a smaller force, and also the removed and floated portion can easily be pinched. Therefore, of the formation regions Ea to Ed indicated in Mode Examples 1 to 4 described above, the formation regions Ed are most optimum positions as the regions where the tag-removing hole 37 is formed.
[0143] Next, comparative evaluation of the tag-removing hole 37 formed in the formation regions Ea to Ed described above will be described with reference to
[0144] Here, the “removal degree” is a result obtained inserting a ball driver (manufactured by VESSEL CO., INC. “P1-140”) as the bar-like member from the tag-removing hole 37, measuring, with a push-pull gauge (manufactured by AIKOH ENGINEERING CO., INC. “MODEL series 9500”), an N value required for providing a state in which part of the communication tag 36 is removed and floated, and performing evaluation based on a reference value 15N serving as a border. As evaluation results, a value less than 15N is marked with “0”, a value equal to or larger than 15N is marked with “A”, and when the communication tag 36 was broken, “X” was provided. The value “15N” used as a reference value upon the evaluation of the removal degree represents a value excess over which the communication tag 36 is broken as a result of great projection of the bar-like member (driver) by an excessive force resulting from the removal when the bar-like member is stuck.
[0145] The “pinching degree” represents results of performing relative evaluation of easiness in pinching with fingers of a plurality of experimenters. As evaluation results, a position determined such that the part of the communication tag 36 floated as a result of inserting the bar-like member from the tag-removing hole 37 can be pinched without the experimenter's finger making contact with the fit-in rib 34 and the engagement rib 35a located around the tag-removing hole 37 is marked with “◯” where the pinching degree is highest, a position determined such that the pinching can be performed with the experimenter's finger making contact with only either one of the fit-in rib 34 and the engagement rib 35a located around the tag-removing hole 37 is marked with “Δ” where the pinching degree is lower than that of “◯”, and a position determined such that the pinching needs to be performed with the experimenter's finger making contact with two or more portions including the fit-in rib 34 and the engagement rib 35a located around the tag-removing hole 37 is marked with “X” where the pinching degree is lowest.
[0146] As illustrated in
[0147] Next, a second embodiment of the tag-removing hole 37 formed at the engagement part 30 of the ink cartridge 1 of the invention will be described with reference to
[0148] The tag-removing hole 37 according to the second embodiment is formed below the communication tag 36 (that is, a region covered by the communication tag 36) formed into a desired shape (for example, a polygonal, circular, or oval shape) bonded between the fit-in rib 34 and the engagement rib 35a in the engagement part 30.
[0149] On a rear side of the engagement part 30, a region to which the communication tag 36 is bonded is provided as the bonding region D. Specifically, in the embodiment described above, the bonding region D is formed in accordance with the shape of the communication tag 36 to make the bonding region D functions as a guide for the bonding of the communication tag 36, but in the present embodiment, to support even the communication tag 36 formed into a desired shape, the bonding region D is not formed at the engagement part 30, and a region to which at least the communication tag 36 bonded between the fit-in rib 34 an the engagement rib 35a in the engagement part 30 is bonded is provided as the bonding region D. Therefore, in the present embodiment, in case of the communication tag 36 of a rectangular shape as illustrated in
Mode Example 5
[0150] As illustrated in
[0151] In a case where the tag-removing hole 37 is formed in the formation region Ee defined in Mode Example 5, the hole is formed at the position more closer to the engagement rib 35a than the center of gravity G of the communication tag 36. Thus, upon the removal and floating of the part of the communication tag 36 formed into a desired shape, the floating can be performed at a portion distant from the corner part of the engagement part 30 and the fit-in rib 34, thus making it easy for the operator to insert his or her finger in the portion removed and floated by the bar-like member and pinch the floated portion.
Mode Example 6
[0152] A formation region Ef defined in Mode Example 6 is based on the formation region Ee defined in Mode Example 5. As illustrated in
[0153] A position in the formation region Ef defined in Mode Example 6 at which the communication tag 36 is removed is located at a position which is more adequately distant from the fit-in rib 34 and the engagement rib 35a than the formation region Ee defined in Mode Example 5 and which is located where a gap between the ribs is provided, thus making it easier to remove the communication tag 36 and also enlarging the floated portion, which makes it easier to pinch the removed and floated portion.
[0154] As described above, as a result of forming the tag-removing hole 37 in the formation regions Ee and Ef described above, the hole is formed at a position closer to the engagement rib 35a than a position of the center of gravity G of the communication tag 36. Thus, when the bar-like member is inserted in the tag-removing hole 37 formed at a position covered by the communication tag 36 to remove and float the tag, the finger can easily be inserted, which makes it possible to easily pinch the floated portion as is the case with Mode Examples 1 to 4.
[0155] Next, comparative evaluation of the tag-removing holes 37 formed in the formation regions Ee and Ef described above will be described with reference to
[0156] As illustrated in
[0157] As illustrated in
[3. Ink Cartridge Reproduction Method]
[0158] Next, process steps applied upon the reproduction of the ink cartridge 1 provided with the aforementioned configuration will be described.
[0159] Illustrated in a step example below is a series of flows by which the ink container 10 of the invention is collected by the operator and the collected ink container 10 is reused to reproduce an ink cartridge 1.
<3-1. Configuration of Ink Refill Device>
[0160] In the method for reproducing the ink cartridge 1 according to the invention, a predetermined amount of ink is refilled with an ink refill device 200 that refills ink in the ink container 10.
[0161] As illustrated in
[0162] In case of configuration such that new ink is refilled in a state in which the ink remaining in the ink container 10 has been removed to make the ink container 10 empty, configuration surrounded by a chain line in the figure is added. Specifically, the configuration includes: a suction pump 204 that suctions the ink remaining in the ink container 10 and then delivers the ink to an exhaust fluid tank, not illustrated; and a switching section 205 formed of a switching valve that, in accordance with ink refill and exhaust processing, switches between a refill ink route R1 formed between the delivery pump 203 and the supply section 201 and an exhaust ink path R2 formed between the suction pump 204 and the supply section 201.
[0163] With such configuration, upon ink refill and ink exhaust, the delivery pump 203, the suction pump 204, and the switching section 205 may appropriately be controlled at predetermined timing to perform the ink exhaust processing and the ink refill processing.
<3-2. Steps of Reproduction>
[0164] In the first process step taken upon the reproduction of the ink cartridge 1 according to the present invention, the operator collects the ink cartridge 1 from the printer 100, and disassembles the outer package 20 of the collected ink cartridge 1 to take out the ink container 10.
[0165] Next, the step of removing the communication tag 36 from the engagement part 30 fitted with the ink container 10 taken out is performed. Since the tag-removing hole 37 is so formed as to be superposed on the communication tag 36 in any of the formation regions Ea to Ef defined in Mode Examples 1 to 6 described above, the operator can insert the bar-like member in the tag-removing hole 37 from the abutting surface 30a side to thereby remove and float part of the communication tag 36 bonded to the engagement part 30 and pinch and remove (eliminate) the removed and floated portion.
[0166] Next, the step of refilling a predetermined amount of ink with the supply section 201 of the ink refill device 200 and the supply opening 14 of the ink container 10 fitted in each other is performed. Through the fit-in operation, the plug part 15a of the inner plug 15 is pushed against the biasing force of the biasing unit 16 and thus the plug part 15a separates from the opening 14a to open the supply opening 14, thus permitting ink supply.
[0167] An amount of the ink refilled in the ink container 10 is defined by the specifications of the ink cartridge 1 to be reproduced, and thus it is not necessarily required to refill a defined amount (for example, an amount of ink when fully filled) of ink in the ink container 10. For example, reducing the defined amount of ink to half make it possible to sell the ink at a low cost in accordance with an amount of ink reduced, and thus upon reproduction of the ink cartridge 1, the amount of ink refilled may be reduced to half of the defined amount. Moreover, in a case where the ink remains in the ink container 10, ink may be refilled to reach the predetermined amount from the aforementioned state.
[0168] Upon ending of the ink refill step, a replacement communication tag 36 storing new cartridge information indicating the specifications of the ink cartridge 1 reproduced is bonded to a predetermined portion of the engagement part 30.
[0169] In a case where the tag-removing hole 37 is formed in the formation regions Ea to Ed described above, the communication tag 36 is bonded at a position superposed on the tag-removing hole 37 in the bonding region D formed in the engagement part 30. In a case where the tag-removing hole 37 is formed in the formation region Ee or Ef, the communication tag 36 is bonded between the fit-in rib 34 and the engagement rib 35a.
[0170] Further, cartridge information based on the specifications of the reproduced ink cartridge 1 to be bonded is newly stored in the replacement communication tag 36.
[0171] Upon the bonding of the replacement communication tag 36 to the engagement part 30, a new outer package 20 is assembled and the ink container 10 is inserted and stored into the assembled outer package 20, and then the label 31 is attached and fixed, upon which the steps of reproducing the ink cartridge 1 ends. In a case where the air remains in the container depending on the amount of ink refill, a side surface of the container is preferably pushed to achieve a state in which the air was removed from the supply opening 14.
[0172] In the reproduction method described above, upon the step of ink refill, ink of the same color and component as ink used before the refill was refilled to prevent mixture of another ink, but the collected ink container 10 can also be once washed to refill another ink.
[0173] To perform the refill after disposal of the ink stored ion the ink container 10, an ink refill device 200 having configuration indicated by the chain line illustrated in
[0174] Preferably, in a case where the air remains in the container depending on the amount of ink refill, the switching section 205 is controlled to switch the ink path to the exhaust ink path R2 and only the air or the air with a slight amount of ink are simultaneously suctioned by the suction pump 204 to provide a state in which only the ink is contained in the container.
[0175] As described above, with the method for reproducing the ink cartridge 1 described above, the use of the replacement communication tag 36 storing the cartridge information based on the specifications of the ink cartridge 1 to which the communication tag 36 is bonded no longer require complicated processing of rewriting cartridge information stored in the already used communication tag 36 and permits easy reproduction of the ink cartridge 1.
[0176] In the engagement part 30, the region in the bonding region D located in the first and fourth quadrants in the orthogonal coordinate system having, as the coordinate axes, the virtual lines X and Y having an origin at the center O of the virtual circle VC formed by linking together the ends parts of the circular arc part of the bonding region D is provided as the formation region Ea and the tag-removing hole 37 is formed in the formation region Ea. Thus, when the tag-removing hole 37 comes out of the center (center of gravity) of the communication tag 36 and the bar-like member is inserted from the tag-removing hole 37 to remove the communication tag 36, a portion located out of the corner part of the engagement part 30 where the operator's finger can easily be inserted is floated and then pinched and removed.
[0177] Since the tag-removing hole 37 is formed at the position closer to the engagement rib 35a than the center of gravity G of the communication tag 36, upon removal and floating of part of the communication tag 36 formed into a desired shape, the floating can be performed at a portion distant from the corner part of the engagement part 30 and the fit-in rib 34, and the operator can easily insert his or her finger in the portion floated by removing the bar-like member and can easily pinch the floated portion.
[0178] As a result of placing the adjusting member 36b on a side on which the communication tag 36 is bonded, upon the reproduction of the ink cartridge 1, a communication distance and a communication angle between the communication tag 36 and the radio communication section 150 can slightly be adjusted so as to stabilize a state of communication between the replaced communication tag 36 and the printer 100 on which the cartridge is loaded, thus resulting in an increase in types of usable communication tags 36, which can provide versatility.
[0179] Loading the ink container 10 provided with a replacement communication tag 36 as a replacement component onto a newly assembled outer package 20 without recycling the used outer package 20 which is, for example, contaminated with ink, rubbed, or bent upon usage thereof can provide the reproduced product with the same level of quality as that of a new product.
REFERENCE SIGNS LIST
[0180] 1 . . . ink cartridge [0181] 10 . . . ink container [0182] 11 . . . thermoplastic film [0183] 12 . . . terminal end part [0184] 13 . . . ink supply section [0185] 14 . . . supply opening (14a . . . opening, 14b . . . projected part) [0186] 15 . . . inner plug (15a . . . plug part, 15b . . . shaft part, 15c . . . engagement receiving part, 15d . . . O ring) [0187] 16 . . . biasing unit [0188] 17 . . . covering member [0189] 18 . . . supply section side joint part [0190] 20 . . . outer package [0191] 21 . . . concave part [0192] 22 . . . partition member [0193] 23 . . . notch [0194] 30 . . . engagement part (30a . . . abutting surface) [0195] 31 . . . label [0196] 32 . . . fit-in rib [0197] 33 . . . fit-in part [0198] 34 . . . blocking convex part [0199] 35 . . . engagement hole (35a . . . engagement rib) [0200] 36 . . . communication tag (36a . . . storage unit, 36b . . . adjusting member) [0201] 37 . . . tag-removing hole [0202] 100 . . . printer (100a . . . device body) [0203] 110 . . . control section [0204] 120 . . . setting operation section [0205] 130 . . . cartridge attaching mechanism [0206] 131 . . . holder part [0207] 140 . . . top device [0208] 150 . . . radio communication section [0209] 200 . . . ink refill device [0210] 201 . . . supply section [0211] 202 . . . ink tank [0212] 203 . . . delivery pump [0213] 204 . . . suction pump [0214] 205 . . . switching section [0215] A . . . attaching/detaching direction (A1 . . . loading direction, A2 . . . removing direction) [0216] B . . . ink outflow direction [0217] D . . . bonding region (Da . . . chord part, Db . . . circular arc part) [0218] Ea to Ef . . . formation region of tag-removing hole [0219] L1 to L6, X, Y . . . virtual line [0220] PL . . . virtual perpendicular line [0221] VC, VC1 . . . virtual circle [0222] r, ra . . . radius of virtual circle [0223] O . . . center of a virtual circle [0224] O1 . . . center of engagement hole [0225] R1 . . . refill ink flow path [0226] R2 . . . exhaust ink path