BATTERY BRIDGE AND METHOD FOR ACTIVATING AN ELECTRONIC DEVICE

Abstract

A battery bridge for an electronic device, preferably for an electronic implant, has an electrically conductive first contact element, an electrically conductive second contact element and an insulator. The first contact element and the second contact element comprise a weldable material. In a first state of the battery bridge, the first contact element is distanced from the second contact element via a predefined air gap and the first contact element is electrically insulated from the second contact element by the air gap and the insulator. The battery bridge is formed in such a way that it can be transferred, by welding the first contact element and the second contact element together, into a second state, in which the air gap between the first contact element and the second contact element is closed electrically conductively, at least in part. A method for activating such an electronic device is also disclosed.

Claims

1. A battery bridge for an electronic device, preferably, for an electronic implant, comprising: an electrically conductive first contact element; an electrically conductive second contact element; and an insulator, wherein the first contact element and the second contact element comprise a weldable material, wherein, in a first state of the battery bridge, the first contact element is distanced from the second contact element via a predefined air gap and the first contact element is electrically insulated from the second contact element by the air gap and the insulator, wherein the battery bridge is configured in such a way that it can be transferred, by welding the first contact element and the second contact element to one another, into a second state, in which the air gap between the first contact element and the second contact element is closed electrically conductively, at least in part.

2. The battery bridge according to claim 1, wherein the insulator is substantially annular, the first contact element is substantially U-shaped or hollow cylindrical in cross-section, and the second contact element is substantially cylindrical, wherein the annular insulator is arranged between the first contact element and the second contact element.

3. The battery bridge according to claim 2, wherein the second contact element is arranged within an inner opening of the first contact element, which opening is preferably continuous.

4. The battery bridge according to claim 2, wherein the second contact element has a sloped portion, which shields an electric circuit arranged beneath the battery bridge from a laser light used for welding.

5. The battery bridge according to claim 2, wherein the first contact element and/or the second contact element has, in a portion serving for connection to the electric circuit, a coating which improves solderability.

6. The battery bridge according to claim 2, wherein the second contact element, in the region of an upper end face of the first contact element, in which region the welding is performed, protrudes beyond this upper end face.

7. The battery bridge according to claim 1, wherein the insulator is formed as a ceramic substrate and the first contact element is formed as a first metal foil and the second contact element is formed as a second metal foil, wherein the first contact element and the second contact element are arranged on the insulator at a distance corresponding to the width of the air gap.

8. The battery bridge according to claim 1, wherein the first contact element has a first shape and the second contact element has a second shape, which is complementary to the first shape, wherein the air gap is formed at the opposing faces of the first shape and the second shape and in a region is filled out by the insulator, which is formed for example as an adhesive film.

9. The battery bridge according to claim 1, wherein the air gap has a width ranging from 10 μm to 100 μm.

10. The battery bridge according to claim 1, wherein the air gap has a width ranging from 30 μm to 80 μm.

11. A method for activating an electronic device, preferably an electronic implant, comprising an electric circuit by means of a battery bridge according to claim 1, comprising the following steps: positioning and fastening the battery bridge in the first state on the electric circuit and producing an electrically conductive connection between the first contact element and a first conductive track and between the second contact element and a second conductive track of the electric circuit; connecting the electric circuit to a voltage source and/or a capacitor and/or a dump resistor; powering up the electric circuit via at least two predefined test points; and transferring the battery bridge into the second state by at least partially welding the first contact element and the second contact element to one another, in such a way that the air gap is electrically conductively closed, at least in part.

12. The method according to claim 11, wherein a butt seam welding method or a fillet welding method or a through-welding method is used for welding.

Description

DESCRIPTION OF THE DRAWINGS

[0036] This invention is explained in detail below on the basis of some sample embodiments. The figures are as follows:

[0037] FIG. 1 schematically shows a first exemplary embodiment of a battery bridge according to the present invention in the first state connected to a printed circuit board, in a perspective view from the side,

[0038] FIG. 2 schematically shows the arrangement according to FIG. 1 in cross-section,

[0039] FIG. 3 schematically shows the exemplary embodiment according to FIG. 1 in an exploded illustration, in a view from the side,

[0040] FIG. 4 schematically shows the arrangement according to FIG. 3 in cross-section,

[0041] FIGS. 5-9 schematically show a first exemplary embodiment of a method according to the present invention for activating an electronic device comprising a battery bridge according to FIG. 1 in a number of steps, wherein a perspective view from the side is shown in FIGS. 5-7 and 9 and a sectional illustration is shown in FIG. 8,

[0042] FIG. 10 schematically shows the arrangement according to FIG. 1 in cross-section,

[0043] FIG. 11 schematically shows the arrangement according to FIG. 10 in a second state of the battery bridge,

[0044] FIG. 12 schematically shows a second exemplary embodiment of a battery bridge according to the present invention in a first state, in a perspective view from the side,

[0045] FIG. 13 schematically shows the exemplary embodiment according to FIG. 12 in cross-section during the welding,

[0046] FIG. 14 schematically shows a third exemplary embodiment of a battery bridge according to the present invention in a first state, in a perspective view from the side,

[0047] FIG. 15 schematically shows the exemplary embodiment according to FIG. 14 in cross-section during the welding,

[0048] FIG. 16 schematically shows a fourth exemplary embodiment of a battery bridge according to the present invention in a perspective view from the side during the welding,

[0049] FIG. 17 schematically shows a fifth exemplary embodiment of a battery bridge according to the present invention in a first state, in a perspective view from the side, connected to a printed circuit board,

[0050] FIG. 18 schematically shows the arrangement according to FIG. 17 in cross-section,

[0051] FIG. 19 schematically shows the arrangement according to FIG. 18 in a second state of the battery bridge,

[0052] FIGS. 20-23 schematically show a second exemplary embodiment of a method according to the present invention for activating an electronic device comprising a battery bridge according to FIG. 17 in a number of steps, in each case in a perspective view from the side,

[0053] FIG. 24 schematically shows a sixth exemplary embodiment of a battery bridge according to the present invention in a first state, in a perspective view from the side, connected to a printed circuit board,

[0054] FIG. 25 schematically shows the arrangement according to FIG. 24 in a second state of the battery bridge,

[0055] FIG. 26 schematically shows a seventh exemplary embodiment of a battery bridge according to the present invention in a first state, in a perspective view from the side,

[0056] FIG. 27 schematically shows the arrangement according to FIG. 26 in a cross-section,

[0057] FIG. 28 schematically shows the arrangement according to FIG. 26 in a second state, in a partial transparent illustration of the battery bridge, and

[0058] FIG. 29 schematically shows an electronic device in the form of a cardiac pacemaker in cross-section including a circuit diagram with a battery bridge according to the present invention according to FIG. 1 in the first state.

DETAILED DESCRIPTION

[0059] The first exemplary embodiment of a battery bridge 1 according to the present invention illustrated in FIGS. 1-11 has a substantially weldable hollow-cylindrical cap (first contact element) 11 and a weldable, substantially cylindrical plunger (second contact element) 12. A ring 13 (insulator) is also provided and is arranged between the cap 11 and the plunger 12. The plunger 12 and the ring 13 are arranged within the continuous opening 15 of the cap 11. The ring 13 provides a concentric positioning of the plunger 12 and cap 11 relative to one another, in such a way that an air gap 18 is formed therebetween. That air gap by way of example has a width of approximately 50 μm. In the first (open) state of the battery bridge illustrated in FIGS. 1-2, 5-6 and 10, the metal cap 11 and the metal plunger 12 are electrically insulated from one another by means of the electrically insulating ring 13 and the air gap 18. The plunger 12 has the same height as the cap 11, such that the upper end face 16 of the cap 11 and the upper end face 34 of the plunger 12 are flush with one another.

[0060] The plunger 12 has, in a central region, a sloped portion 19 relative to the height of the battery bridge 1 or the plunger 12, in which sloped portion the diameter of the plunger 12 changes from a smaller diameter to a larger diameter. The change in diameter lies, for example, in a range between 100 μm and 500 μm. A transition region or “kink” is thus formed to a certain extent in the plunger 12 in the sloped portion 19 and, as illustrated in FIG. 8, shields an electric circuit disposed therebeneath—here in the form of a printed circuit board 25—from the laser light of a laser beam 40, which is used for welding. Accordingly, the cap 11 can also have a sloped portion 20, and the ring 13 can have a sloped portion 21, wherein this portion 21 is arranged on the ring 13, as shown in FIG. 4, in the region of the upper side of the ring 13. This is provided on account of the arrangement of the ring 13 within the cap 11.

[0061] The method according to the present invention for activating an electronic device, for example, an electronic implant, by means of the battery bridge 1 according to FIG. 1 and a cardiac pacemaker 400 according to FIG. 29 as an example of an electronic implant will be explained hereinafter with reference to FIGS. 5-9 and 29.

[0062] The cardiac pacemaker 400 has an outwardly hermetically sealed housing 401 and a header 402 comprising a bushing 403 for producing the electrically conductive connection to electrodes (not illustrated). The electrical connection of contacts in the bushing to the printed circuit board (PCB) 25 arranged in the housing 401 and an IC (integrated circuit) 409 is established by means of a feedthrough 405, which is arranged between the header 402 and housing 401 and which is also hermetically sealed outwardly. As can be seen from FIG. 29, the IC 409 has electrically conductive connections to a battery 415, a dump resistor 416, and a capacitor unit 417 having a series of capacitors, wherein the battery 415, the dump resistor 416, and the capacitor unit 417 are arranged in the housing 401 of the cardiac pacemaker 400. In the electrical connection between IC 409 and the battery 415, the battery bridge 1 and test points 420 are arranged in parallel on the printed circuit board 25, in such a way that the electrical connection between the battery 415 and IC 409 is open, provided the battery bridge 1 is in the first (open) state.

[0063] The battery bridge 1 is produced in that the cap 11 and the plunger 12 are produced separately from one another, for example, by means of a cold forming or stamping process from a metal material. By way of example, the ring 13 is produced by means of plastics injection molding and, for example, consists of POM, PEEK, LCP and/or PBT. The ring 13 is then first arranged in the continuous opening 15 in the cap 11 and is pressed in, followed then by the plunger 12, such that a press fit is formed between the cap 11 and ring 13, and also between the ring 13 and plunger 12. The ring 13 thus positions the cap 11 and the plunger 12 concentrically with one another and the battery bridge 1 is in the first (open) state.

[0064] A battery bridge 1 produced in this way is now, as illustrated in FIGS. 5-6, arranged on a first contact face 23 or a second contact face 24 of the printed circuit board 25 and is electrically conductively connected thereto, for example, by means of soldering. For this purpose, a solderable coating (for example, containing at least one material of the group comprising gold, ENIG, EPIG (electroless palladium and immersion gold), palladium and tin) can be arranged, respectively, on the cap 11 or the plunger 12, on the lower end face 29 of the cap 11, in the lower region of the side face 30 of the cap 11, or on the lower region of the side face 33 of the plunger 12, and is applied prior to the assembly of the battery bridge 1. As a result of the soldering, the first contact face 23 is electrically conductively connected to the cap 11 and the second contact face 24 is electrically conductively connected to the plunger 12.

[0065] Once the cardiac pacemaker 400 has been produced with the electronic circuit, embodied at least in part as a printed circuit board 25, with the IC 409 and the battery bridge 1, and once all connections of the voltage source (battery 415) and of the capacitor unit 417 and of the dump resistor 415 have been connected to the circuit, preferably welded thereon, the circuit is initialized or powered up in a defined manner via the two test points 420 (power-up).

[0066] Following successful power-up, the cap 11 and the plunger 12 of the battery bridge 1 can then be used together in a single automatable process step by means of welding, for example, by means of laser welding, without further material feed or removal. This process step is shown in FIGS. 7-9. The laser beam 40 is for this purpose guided in the region of the end face 16 of the cap 11 along the air gap 18 and provides weld spots, such that in the region of the air gap 18 the material of the cap 11 and the material of the plunger 12 fuse with one another, form an electrically conductive connection between the cap 11 and plunger 12, and thus fill out the air gap 18 by a weld seam 42. The path of the electrons from a first conductive track with the first contact face 23 via the cap 11, the weld seam 42, the plunger 12 and the second contact face 24 of a second inductive track is illustrated by means of arrows 43 in FIG. 11. The circuit of the printed circuit board 25 is thus permanently closed, and the battery bridge 1 is in the second (closed) state.

[0067] In the first exemplary embodiment of a battery bridge 1 according to the present invention illustrated in FIGS. 1-11, the height of the cap 11 corresponds to the height of the plunger 12, such that the upper end face 34 of the plunger 12 runs flush with the end face 16 of the cap 11. By contrast, in the second exemplary embodiment of a battery bridge 1 illustrated in FIGS. 12-13, the height of the plunger 12 is greater than the height of the cap 11, such that the plunger 12 protrudes beyond the end face 16 of the cap. In this exemplary embodiment, the laser beam 40 can be positioned somewhat more easily, since it can be guided laterally of the plunger 12 along the air gap 18 (see FIG. 13). As a result of the welding, a fillet seam is formed in the region of the air gap 18 and electrically conductively connects the cap 11 to the plunger 12.

[0068] With regard to the first exemplary embodiment of a battery bridge 1 according to the present invention illustrated in FIGS. 1-11, in the third exemplary embodiment illustrated in FIGS. 14-15, the inwardly arranged plunger 12 now has a shorter height than the outwardly arranged cap 11. The cap has, in its end face 16, a continuous opening 15, through which the laser beam 40 is guided in order to achieve a connection between the material of the cap 11 and that of the plunger 12. The opening 15 in the cap 11 can also be replaced by a notch, i.e., can be closed at least in part, wherein welding is then performed through the notch in order to establish the electrically conductive connection to the plunger 12.

[0069] FIG. 16 shows a fourth exemplary embodiment of a battery bridge according to the present invention which is similar to the second exemplary embodiment according to FIGS. 12-13. The two exemplary embodiments differ from one another merely in the form of the cap 11, plunger 12 and/or ring (not illustrated) 13. Whereas these elements in the second exemplary embodiment according to FIGS. 12-13 are rotationally symmetrical, the cap 11 of the exemplary embodiment according to FIG. 16 has a non-symmetrical form, specifically a rectangular block form. Accordingly, the plunger also is not circular-cylindrical. The cross-sectional shape is essentially an ellipsis here. Accordingly, the insulator (not illustrated) also is not provided as a circular ring, but rather as an elliptical/rectangular ring. This exemplary embodiment has the advantage that the weld seam runs linearly, at least in part. Further forms are also conceivable for the cap 11, plunger 12 and ring 13 of the battery bridge.

[0070] Alternatively to the production of the contact elements by means of a cold forming or a punching process, a fifth exemplary embodiment of a battery bridge according to the present invention will be explained hereinafter on the basis of FIGS. 17-23, in which the components can be produced by means of thick-film technology, which constitutes an established, very efficient and economical technology.

[0071] The battery bridge 101 has a first weldable metal foil 111 (first contact element) and a second weldable metal foil 112 (second contact element), which are arranged adjacently on a ceramic substrate (insulator) 113, separated by an air gap 118. The thickness of the metal foils 111, 112 can be for example 400 μm, and the width of the air gap can be for example 50 μm. The metal foils 111, 112 can comprise, for example, nickel, copper, a copper-nickel alloy and/or stainless steel or can consist of one or more of these materials. By way of example, LTCC (low temperature co-fired ceramic) consisting of a number of materials (for example SiO.sub.2, glass, titanate) or HTCC (high temperature co-fired ceramic with the primary component Al.sub.2O.sub.3) can be used as material for the ceramic substrate 113. A tin plating/soldering coating 114 (hereinafter soldering coating 114 for short) is arranged in each case laterally on the battery bridge 101 and on one side surrounds the first metal foil 111 and the ceramic substrate 113 in a U-shaped manner and on the other side surrounds the second metal foil 112 and the ceramic substrate 113 in a U-shaped manner. A nickel intermediate layer 115 is arranged between the soldering coating 104 and the metal foils 111, 112 and the ceramic substrate 114. As a result of the soldering coating 114 and the nickel intermediate layer 115, an electrically conductive connection is established from the metal foils 111, 112 to the underside of the ceramic substrate 113.

[0072] The method according to the present invention for activating an electronic device comprising a battery bridge 101 according to the present invention in accordance with the fifth exemplary embodiment is carried out similarly to the method explained with reference to FIGS. 5-9 and is illustrated in FIGS. 20-23. One difference lies merely in the fact that, in the case of the battery bridge 101, the contact elements 111, 112 are not directly connected to the contact faces 123, 124 of the printed circuit board 125, but instead the soldering coating 114 produces the electrical contact to the first metal foil 111 and second metal foil 112 arranged above the ceramic substrate 113.

[0073] As illustrated in FIG. 22, in this method the first metal foil 111 additionally is not fused with the second metal foil 112 along the entire air gap 118, but instead merely two adjacently arranged weld spots 142 are provided along the air gap 118. Alternatively, just one weld spot can be provided, or more than two weld spots can be provided.

[0074] The path of the electrons along the conductive track with the first contact face 123, the soldering coating 114, the first metal foil 111, the weld point 142, the second metal coating 112, the soldering coating 114, and the conductive track with the second contact face 124 is indicated by means of arrows 143 in FIG. 19.

[0075] FIGS. 24-25 show a sixth exemplary embodiment of a battery bridge 201 according to the present invention. This has a first contact element 211, which is L-shaped in cross-section, and a second contact element 212, which is also L-shaped in cross-section. These complementary shapes are arranged in such a way that they supplement one another and form an air gap 218 between the first contact element 211 and the second contact element 212, more specifically between the opposing faces of these contact elements 211, 212. The air gap 218 accordingly forms a step shape. An insulator 213 in the form of an adhesive film is arranged in a lower region of the air gap 218 and by way of example is strip-like. The contact elements 211, 212 are preferably produced by means of cold forming, MIM (metal injection molding), milling, or etching, and the insulator 213 is produced from an acrylate adhesive film. The arrangement on a printed circuit board 225 having a first contact face 223 and a second contact face 224 is provided in such a way that the first contact element 211 is directly soldered to the first contact face 223 and the second contact element 212 is directly soldered to the second contact face 224. Similarly to the exemplary embodiment of the battery bridge 111, a connection of the two contact elements 211, 212 and the second (closed) state of the battery bridge 201 is achieved by two weld spots 242.

[0076] The seventh exemplary embodiment of a battery bridge 301 according to the present invention illustrated in FIGS. 26-28 is similar in terms of structure to the battery bridge 201 illustrated in FIGS. 24-25. The first contact element 311 and the second contact element 312 also each have a complementary form that is L-shaped in cross-section, but in which an air gap 318 is formed. The insulator 313, formed, for example, as an adhesive film, also has here a strip shape in cross-section, preferably with a step. The battery bridge 301 also has a rectangular annular housing 316, which annularly surrounds the first contact element 311 and the second contact element 312. The first contact element 311 and the second contact element 312 protrude beyond the housing 316 on the underside so as to be able to establish proper contact with corresponding contact faces of a printed circuit board. In the closed state of the battery bridge 311 illustrated in FIG. 28, the first contact element 311 and the second contact element 312 are electrically conductively connected to one another via weld spots 342.

[0077] The advantages of the above-presented SMT-capable battery bridges 1, 101, 201, 301 according to the present invention and the above-explained method according to the present invention for activating an electronic device lie in particular in the ability to automate the initialization and closing process of the circuit. A greater process reliability and a reduction of the run-through time for the power-up can thus be achieved. It is not necessary to remove material and it is also not necessary to hold down contacts. With a battery bridge 1, 101, 201, 301 that can be welded in an automated manner in accordance with the present invention, the manufacturing flow can be significantly simplified.

[0078] It will be apparent to those skilled in the art that numerous modifications and variations of the described examples and embodiments are possible in light of the above teachings of the disclosure. The disclosed examples and embodiments are presented for purposes of illustration only. Other alternate embodiments may include some or all of the features disclosed herein. Therefore, it is the intent to cover all such modifications and alternate embodiments as may come within the true scope of this invention, which is to be given the full breadth thereof. Additionally, the disclosure of a range of values is a disclosure of every numerical value within that range.

LIST OF REFERENCE NUMERALS

[0079] 1 battery bridge [0080] 11 cap (first contact element) [0081] 12 plunger (second contact element) [0082] 13 ring (insulator) [0083] 15 opening [0084] 16 upper end face of the cap 11 [0085] 18 air gap [0086] 19 portion [0087] 20 portion [0088] 21 portion [0089] 23 first contact face of a conductive track [0090] 24 second contact face of a conductive track [0091] 25 printed circuit board [0092] 29 lower end face of the cap 11 [0093] 30 side face of the cap 11 [0094] 32 lower end face of the plunger 12 [0095] 33 side face of the plunger 12 [0096] 34 upper end face of the plunger 12 [0097] 40 laser beam [0098] 42 weld seam [0099] 43 arrow [0100] 101 battery bridge [0101] 111 metal foil (first contact element) [0102] 112 metal foil (second contact element) [0103] 113 ceramic substrate (insulator) [0104] 114 tin plating/soldering coating [0105] 115 intermediate layer [0106] 118 air gap [0107] 123 first contact face of a conductive track [0108] 124 second contact face of a conductive track [0109] 125 printed circuit board [0110] 142 weld spot [0111] 143 arrow [0112] 201 battery bridge [0113] 211 first contact element [0114] 212 second contact element [0115] 213 insulator [0116] 218 air gap [0117] 223 first contact face of a conductive track [0118] 224 second contact space of a conductive track [0119] 225 printed circuit board [0120] 242 weld spot [0121] 301 battery bridge [0122] 311 first contact element [0123] 312 second contact element [0124] 313 insulator [0125] 316 housing [0126] 318 air gap [0127] 342 weld spot [0128] 400 cardiac pacemaker [0129] 401 housing [0130] 402 header [0131] 403 bushing [0132] 405 feedthrough [0133] 409 IC [0134] 415 battery [0135] 416 dump resistor [0136] 417 capacitor unit [0137] 420 test point