VACUUM PUMP, ROTOR, AND WASHER
20220268289 · 2022-08-25
Inventors
- Katsuhisa Yokozuka (Yachiyo-shi, Chiba, JP)
- Yoshinobu Ohtachi (Yachiyo-shi, Chiba, JP)
- Yasushi Maejima (Yachiyo-shi, Chiba, JP)
- Tsutomu Takaada (Yachiyo-shi, Chiba, JP)
Cpc classification
F04D19/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/266
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/662
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A vacuum pump and a washer which can reduce vibration of a rotor and the rotor which can reduce the vibration are provided. When an inertia moment ratio which is a ratio between the inertia moment around a z-axis and the inertia moment around an x-axis or a y-axis is larger than 1, a natural frequency ω.sub.2 does not match a rotational frequency Ω.sub.z but goes away from that. When the natural frequency ω.sub.2 matches the rotational frequency Ω.sub.z, the rotor vibrates and thus, a fatigue failure occurs in a rotor blade. When the rotor is to be made larger in a radial direction of a rotating shaft, a value of the inertia moment ratio is set to a value larger than 1.
Claims
1. A vacuum pump, comprising: a casing having an inlet port and an outlet port; a rotor having a rotating shaft; a magnetic bearing which rotatably supports the rotating shaft; and a motor which rotates/drives the rotating shaft; and wherein the vacuum pump is configured to transfer a gas taken in through the inlet port to the outlet port by rotation of the rotor, wherein a value of γ expressed in an expression below is larger than 1:
γ=J.sub.z/J where in the above expression, J.sub.z is an inertia moment around an axis of the rotating shaft of the rotor, and J is the inertia moment around an axis orthogonal to the axis of the rotating shaft of the rotor.
2. The vacuum pump according to claim 1, wherein: the rotor has a plurality of rotor blades formed on an outer peripheral surface; and the vacuum pump is a turbo-molecular pump having a plurality of stator blades provided in the casing and disposed alternately with the rotor blades in an axis direction of the rotating shaft.
3. The vacuum pump according to claim 2, wherein: the rotor has a cylinder portion with the axis of the rotating shaft as a center on a downstream side to which the gas is transferred from the rotor blade; and the vacuum pump includes a spacer provided in the casing and having a thread groove formed on an inner peripheral surface by opposing the cylinder portion.
4. A rotor used in a vacuum pump including: a casing having an inlet port and an outlet port; a magnetic bearing which rotatably supports a rotating shaft; and a motor which rotates/drives the rotating shaft, the motor accommodated in the casing and having the rotating shaft; and wherein the rotor is configured to transfer a gas taken in through the inlet port to the outlet port by rotation, wherein a value of γ expressed in an expression below is larger than 1:
γ=J.sub.z/J where in the above expression, J.sub.z is an inertia moment around an axis of the rotating shaft of the rotor, and J is the inertia moment around an axis orthogonal to the axis of the rotating shaft of the rotor.
5. A vacuum pump, comprising: a casing having an inlet port and an outlet port; a rotor having a rotating shaft and a disc-shaped washer with an axis of the rotating shaft as a center; a magnetic bearing which rotatably supports the rotating shaft; and a motor which rotates/drives the rotating shaft; and wherein the vacuum pump is configured to transfer a gas taken in through the inlet port to the outlet port by rotation of the rotor, wherein a value of γ expressed in an expression below can be adjusted by adjusting a thickness of the washer:
γ=J.sub.z/J where in the above expression, J.sub.z is an inertia moment around an axis of the rotating shaft of the rotor, and J is the inertia moment around an axis orthogonal to the axis of the rotating shaft of the rotor.
6. The vacuum pump according to claim 5, wherein: with the washer with a predetermined thickness as a reference, deflection of the rotor at steady rotation is decreased by decreasing the value of γ expressed in the above-described expression by increasing a thickness of the washer or by increasing the value of γ expressed in the above-described expression by decreasing the thickness of the washer.
7. The vacuum pump according to claim 6, wherein: deflection of the rotor at steady rotation is set smaller than 80 μm.
8. The vacuum pump according to claim 5, wherein: a thickness of the washer is adjusted such that a value of γ expressed in the above-described expression is larger than 1.
9.-10. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0070] A vacuum pump, a rotor, and a washer according to examples of the present disclosure will be described by referring to the following drawings. A vacuum pump 1 is a turbo-molecular pump and, as shown in
[0071] The rotor 2 has a rotor main body 20, a rotating shaft 3, and a washer 7. The rotating shaft 3 is rotatably supported in the casing 10 so as to rotate the rotor 2. On an outer peripheral surface on the upper side in
[0072] Between the spacer 5 for stator blade disposed on a lowermost stream side and the base portion 12, a threaded spacer 6 is provided. The threaded spacer 6 is formed cylindrically and has a spiral thread groove 6a formed on an inner peripheral surface. A cylinder portion 22 with the axis of the rotating shaft 3 as a center is formed on a lower side (downstream side in which the gas is transferred) in
[0073] The washers 7 (7a, 7b, 7c) are formed in a disc state with the axis of the rotating shaft 3 as the center. Each of the washers 7a, 7b, 7c has a thickness different from each other, and as will be described later, reduction of vibration of the rotor 2 by adjusting the thickness of the washer is one of features of the present disclosure. In the washers 7a, 7b, 7c, as shown in
[0074] After an upper part in
[0075] In the vacuum pump 1, when the rotor 2 is rotated at a high speed, the rotor blades 21 hit gas molecules taken in through the inlet port 11 a so as to cause the gas molecules to go toward the downstream side, and the hit gas molecules collide against the alternately disposed stator blades 4 and go downward and are further hit by the rotor blade 21 on a subsequent stage and go toward the downstream side, and this operation is sequentially repeated up to the rotor blade 21 and the stator blade 4 on lowermost stages, whereby the gas sent to the threaded spacer 6 is sent to the outlet port 12a while being guided by the thread groove 6a, and the gas is exhausted from the outlet port 12a.
[0076] In vicinities of an upper side and a lower side (an upstream side and a downstream side where the gas flows) in
[0077] The rotating shaft 3 is rotated/driven by a direct-current brushless motor 32. The two radial magnetic bearings 33 support the rotating shaft 3 in the radial direction, and the axial magnetic bearing 34 supports the rotating shaft 3 in the axial direction. The two radial magnetic bearings 33 are disposed with the motor 32 between them. The rotating shaft 3 is floated/supported by these radial magnetic bearings 33 and the axial magnetic bearing 34.
[0078] Each of the two radial magnetic bearings 33 has four electromagnets 33a which cause a magnetic attracting force to act on the rotating shaft 3, and the four electromagnets 33a are disposed in two each with the rotating shaft 3 between them on two coordinate axes orthogonal to the axis of the rotating shaft 3 and orthogonal to each other. Moreover, each of the two radial magnetic bearings 33 has four inductance type or eddy-current type positional sensors 33b which detect a radial position of the rotating shaft 3. The four positional sensors 33b are orthogonal to the axis of the rotating shaft 3 and are disposed in two each with the rotating shaft 3 between them on the two coordinate axes in parallel with the above-described coordinate axis and orthogonal to each other.
[0079] On the rotating shaft 3, a disc 8 (hereinafter, referred to as an “armature disc”) of a magnetic body with the axis of the rotating shaft 3 as a center is provided. The axial magnetic bearing 34 has two electromagnets 34a which cause the magnetic attracting force to act on the armature disc 8. The two electromagnets 34a are disposed with the armature disc 8 between them, respectively. Moreover, the axial magnetic bearing 34 has an inductance-type or an eddy-current type positional senor 34b which detects an axial position of the rotating shaft 3. It is to be noted that the inductance-type or eddy-current type positional sensor 33b of the radial magnetic bearing 33 and the inductance-type or eddy-current type positional sensor 34b of the axial magnetic bearing 34 have structures similar to that of the electromagnet and are disposed by having a core around which a conductor coil is wound opposed to the rotating shaft 3.
[0080] A stator 9 is stood on the base portion 12 in order to protect the radial magnetic bearing 33, the axial magnetic bearing 34, the motor 32 and the like from the taken-in gas.
[0081] The vacuum pump 1 includes a controller, not shown, which supplies electricity to the radial magnetic bearing 33, the axial magnetic bearing 34, and the motor 32 and sends/receives a signal to/from the positional sensors 33b and 34b integrally or via a cable.
[0082] The controller supplies an alternating voltage of a high frequency with a predetermined amplitude to the conductor coils of the positional sensors 33b and 34b of the radial magnetic bearing 33 and the axial magnetic bearing 34. The conductor coils wound around the cores of the positional sensors 33b and 34b have their inductances changed in accordance with a distance between the core and the rotating shaft 3, an amplitude of the voltage applied to the conductor coil is changed in accordance with this change in the inductance, and by detecting a changed amplitude value thereof, the controller detects a position of the rotating shaft 3. This amplitude value (positional sensor detection value E.sub.O) has, as shown in
[0083] The magnetic attracting force f caused by each of the electromagnets 33a of the radial magnetic bearing 33 to act on the rotating shaft 3 also has non-linearity which is curvedly increased or decreased with respect to a change in the electric current flowing through the electromagnets 33a as shown in
[0084] A structure of the axial magnetic bearing 34 is basically similar to the structure of the radial magnetic bearing 33, but for the purpose of reduction in a required space or the like, it may be so constituted that, instead of disposition of the two positional sensors with the armature disc 8 between them in the axis direction of the rotating shaft 3, only one unit of the positional sensor 34b is disposed, while another positional sensor is substituted by a coil having a predetermined inductance disposed on a circuit board inside the controller. In this case, since the inductance of the coil provided on the circuit board has a predetermined value, while the amplitude value of the alternating voltage is a predetermined value, accuracy of linearity of the sum (difference) of the two positional sensors with respect to the change in the position of the rotating shaft 3 is lowered, but it is useful if the vacuum pump 1 can be operated normally.
[0085] By the way, the rotor 2 is floated/supported in the air by these radial magnetic bearing 33 and axial magnetic bearing 34, but since the supporting force has a component of the force in proportion to a change in a position of the rotor 2, that is, a component corresponding to an elastic force, the rotor 2 has a natural frequency corresponding to a mass or an inertia moment thereof. The rotor 2 floated in the air has three degrees of freedom in each of axial directions of a three-dimensional orthogonal coordinate whose one coordinate axis (hereinafter, referred to as a “z-axis”) matched with the axis of the rotating shaft 3 and three degrees of freedom around each of the axes, that is, six degrees of freedom in total, and five degrees of freedom excluding one degree of freedom around the z-axis whose rotational angle is controlled by the motor 32 receive the supporting forces of the radial magnetic bearing 33 and the axial magnetic bearing 34 and thus, the rotor 2 has the natural frequency according to the supporting forces of the radial magnetic bearing 33 and the axial magnetic bearing 34. Particularly, in two degrees of freedom around two axes (hereinafter, referred to as an “x-axis” and a “y-axis”, respectively) orthogonal to the z-axis and orthogonal to each other, a motion equation of the rotor 2 has a term in proportion to a rotation speed around the other axis (hereinafter, referred to as an “interference term”) as shown in the following expression (2) expressing a motion equation around the x-axis and the following expression (3) expressing a motion equation around the y-axis. Moreover, a size of this interference term is in proportion to a rotation speed of the rotating shaft 3 rotated by the motor 32.
D.sub.x−J{umlaut over (θ)}.sub.x−C{dot over (θ)}.sub.x−G.sub.xθ.sub.x−J.sub.2{dot over (θ)}.sub.z{dot over (θ)}.sub.y=0 (2)
D.sub.y−J{umlaut over (θ)}.sub.y−C{dot over (θ)}.sub.y−G.sub.yθ.sub.y+J.sub.z{dot over (θ)}.sub.z{dot over (θ)}.sub.x=0 (3)
[0086] However, in the above expressions (2) and (3), J denotes an inertia moment around the x-axis or the y-axis of the rotor 2, J.sub.z is an inertia moment around the z-axis of the rotor 2, C denotes a viscosity resistance coefficient around the x-axis or the y-axis, θ.sub.x is a rotational angle around the x-axis of the rotor 2, θ.sub.y is a rotational angle around the y-axis of the rotor 2, and θ.sub.z is a rotational angle around the z-axis of the rotor 2. Moreover, in the above expression (2), D.sub.x denotes a disturbance moment acting around the x-axis, and G.sub.x is a spring constant of a moment around the x-axis generated by the supporting force of the radial magnetic bearing 33 in the x-axis direction. Furthermore, in the above expression (3), D.sub.y is a disturbance moment acting around the y-axis, and G.sub.y is a spring constant of a moment around the y-axis generated by the supporting force of the radial magnetic bearing 33 in the y-axis direction. D.sub.x and D.sub.y are generated by imbalance of the rotor 2, an exhaust load of the vacuum pump 1 or the like. G.sub.x and G.sub.y actually have frequency characteristics according to a control design of the radial magnetic bearing 33. It is to be noted that since the rotor 2 has the rotor main body 20, the rotating shaft 3, and the washer 7 (7a, 7b, 7c) as described above, the inertia moment J.sub.z and the inertia moment J are inertia moments of the rotor main body 20, the rotating shaft 3, and the washer 7 (7a, 7b, 7c) to be exact.
[0087] An expression for acquiring a natural frequency in each degree of freedom can be derived from the motion equation of each degree of freedom in usual, but regarding around the x-axis and around the y-axis of the radial magnetic bearing 33, it is difficult to derive an expression for acquiring the natural frequency due to a reason that the respective motion equations have interference terms with respect to each other as described above or the like. Thus, a specific magnetic bearing was designed, and a value of the natural frequency of the specific magnetic bearing was acquired by relying on a trial production experiment and computer simulation using a finite element method in the past.
[0088] However, even though the natural frequency can be acquired for each of the specific magnetic bearings with these methods, qualitative analysis on how the natural frequency is changed when a set value is changed or the like cannot be conducted on the natural frequency. Thus, the natural frequency was acquired after a series of designs of a specific magnetic bearing were completed, and if the design was changed due to various reasons, the natural frequency was acquired again after a series of the design changes were completed, and in a case of nonconformity, a work of re-change of the design was needed, which took a large amount of time for the design of the magnetic bearing and the turbo-molecular pump.
[0089] In the present disclosure, attention was paid to a fact that the radial magnetic bearing 33 of the vacuum pump 1, which is a turbo-molecular pump, is used in vacuum, and two expressions (4) and (5) expressing natural frequencies ω.sub.1, ω.sub.2 of the rotor 2, which are present in two each around the x-axis and the y-axis were derived from the above-described expressions (2) and (3) by setting the viscosity resistance coefficient C=0. There are two natural frequencies expressed by the expressions (4), (5) on both around the x-axis and around the y-axis.
[0090] The following expression (1) expresses a ratio γ of the inertia moment J.sub.z around the z-axis to the inertia moment J around the x-axis or the y-axis (hereinafter, referred to as an “inertia moment ratio γ”). In the present disclosure, attention is also paid to a fact that a relationship between the natural frequencies ω.sub.1, ω.sub.2 of the rotor 2 and the rotational frequency of the rotating shaft 3 is different depending on whether the value of the inertia moment γ of the rotor 2 expressed by the following expression (1) is equal to 1 or not, and if not, on whether it is larger or smaller than 1.
γ=J.sub.z/J (1)
[0091] First, as shown in
[0092] When the natural frequencies ω.sub.1, ω.sub.2 match the rotational frequency Ω.sub.z of the rotating shaft 3 or a value close to that, resonance of the rotor 2 is induced, it becomes difficult for the radial magnetic bearing 33 and the axial magnetic bearing 34 to float/support the rotor 2, and continuous vibration of the rotor blade 21 and repeated fluctuation of the stress lead to a fatigue failure. Thus, even if the natural frequencies ω.sub.1, ω.sub.2 temporarily get closer to or match the rotational frequency Ω.sub.z of the rotating shaft 3, it is desirable that it promptly goes away from the rotational frequency Ω.sub.z after that.
[0093] A rotor of a conventional turbo-molecular pump has a value of the inertia moment ratio γ smaller than 1, but in the vacuum pump 1 with exhaustion of a large flowrate of gas which will be required for a semiconductor manufacturing device in the future, for example, the rotor 2 needs to be made larger in a radial direction of the rotating shaft 3. Thus, the inertia moment J.sub.z around the z-axis is increased, and the value of the inertia moment ratio γ becomes larger to a value closer to 1, but as the inertia moment ratio γ gets closer to 1, the natural frequency ω.sub.2 gets closer to the rotational frequency Ω.sub.z, and particularly when natural frequency ω.sub.2 matches the rotational frequency Ω.sub.z, the rotor 2 vibrates as above and then, the fatigue failure would occur in the rotor blade 21. Therefore, the present disclosure is characterized in that, when the rotor 2 is made larger in the radial direction of the rotating shaft 3, the value of the inertia moment ratio γ is set to a value larger than 1.
[0094] Next, a method for reducing deflection, vibration of the rotor 2 at steady rotation by adjusting a thickness of the washer 7 so as to adjust a value of the inertia moment ratio γ of the rotor 2 increasingly/decreasingly will be described. When the thickness of the washer 7 (7a, 7b, 7c) with the axis of the rotating shaft 3 as a center is adjusted, changed as shown in
TABLE-US-00001 TABLE 1 Washer thickness 5.5 mm 14 mm 21 mm 31 mm 43 mm Inertia moment ratio γ 1.083 1.061 1.041 1.001 0.956
[0095] A relationship between a rotation number of the rotating shaft 3 at each of the inertia moment ratios γ of the rotor 2 and (the natural frequency ω.sub.2 of the rotor 2−the rotational frequency Ω.sub.z of the rotating shaft 3)/the rotational frequency Ω.sub.z of the rotating shaft 3 is shown in
[0096] In order to set the deflection of the rotor 2 smaller than 80 μm, it is only necessary to make adjustment such that a goes out of the range of −0.08<α<0.08 at the rotation number at the steady rotation of the rotor 2 by adjusting the thickness of the washer 7 so as to adjust the value of the inertia moment ratio γ increasingly/decreasingly. Specifically, when the rotor 2 is designed with the washer 7 with the predetermined thickness as a reference, adjustment can be made such that a at the rotation number at the steady rotation of the rotor 2 becomes 0.08 or more by replacement to the washer 7 with a thickness smaller than the predetermined so as to increase the value of the inertia moment ratio γ or such that a at the rotation number at the steady rotation of the rotor 2 becomes −0.08 or less by replacement to the washer 7 with a thickness larger than the predetermined so as to decrease the value of the inertia moment ratio γ.
[0097] By preparing some kinds of the washers 7 with different thicknesses in advance, the inertia moment ratio γ can be adjusted by replacement to the washer 7 with a thickness different from the predetermined thickness even after the rotor 2 is designed with the washer 7 with the predetermined thickness as a reference.
[0098] As described above, in this example, when the rotor 2 is made larger in the radial direction of the rotating shaft 3, for example, the value of the inertia moment ratio γ of the rotor 2 is set to a value larger than 1 and thus, the natural frequency ω.sub.2 of the rotor 2 can be prevented from getting closer to the rotational frequency Ω.sub.z of the rotating shaft 3, and vibration of the rotor 2 can be reduced.
[0099] Moreover, in this example, by adjusting the thickness of the washer 7 through replacement of the washer 7 which would hardly affect other components even if after replacement or adjustment with the washer 7 with a different thickness or the like, the value of the inertia moment ratio γ of the rotor 2 is adjusted increasingly/decreasingly so that the deflection, vibration of the rotor 2 at the steady rotation can be reduced and thus, works such as balancing of the rotor 2 and the adjustment of the value of γ are facilitated, the number of processes can be reduced, and cost reduction can be realized.
[0100] As described above, the present disclosure has been described by citing the examples, but the present disclosure is not limited to each of the above examples but is capable of various variations other than the above-described variations. For example, in the above-described examples, the example in which the thickness of the washer 7 is adjusted in order to reduce the deflection of the rotor 2 smaller than 80 μm was described, but an allowed deflection width of the rotor 2 can be set by changing as appropriate depending on an application, a size, a shape, a type and the like of the vacuum pump.
[0101] Moreover, in the present disclosure, it is also possible to adjust the value of the inertia moment ratio γ of the rotor 2 to a value larger than 1 by adjusting the thickness of the washer 7 when the rotor 2 is made larger in the radial direction of the rotating shaft 3, for example.
[0102] Furthermore, in the above-described example, the case in which the rotor 2 has the washer 7 was described, but even with the rotor 2 which does not have the washer 7, the value of the inertia moment ratio γ of the rotor 2 can be a value larger than 1, and in this case, the inertia moment J.sub.z and the inertia moment J are inertia moments of the rotor main body 20 and the rotating shaft 3.
[0103] Furthermore, in the above-described example, the example in which the vacuum pump 1 is used for the semiconductor manufacturing device was described, but the vacuum pump 1 can be also used similarly for an electron microscope, a surface analyzer, a micromachining device and the like other than that.