CONTROLLING WIRELESS POWER TRANSFER SYSTEMS
20170222484 · 2017-08-03
Inventors
Cpc classification
H02J50/80
ELECTRICITY
B60L53/122
PERFORMING OPERATIONS; TRANSPORTING
H03H7/40
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/38
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/126
PERFORMING OPERATIONS; TRANSPORTING
B60L53/39
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J50/80
ELECTRICITY
Abstract
Methods, systems, and devices for operating wireless power transfer systems. One aspect features a wireless energy transfer system that includes a transmitter, and a receiver. The transmitter has a transmitter-IMN and is configured to perform operations including performing a first comparison between a characteristic of a power of the transmitter and a target power. Adjusting, based on the first comparison, a reactance of the transmitter-IMN to adjust the power of the transmitter. The receiver has a receiver-IMN and is configured to perform operations including determining an efficiency of the wireless energy transfer system at a second time based on power data from the transmitter. Performing a second comparison between the efficiency at the second time and an efficiency of the wireless energy transfer system at a first time, the first time being prior to the second time. Adjusting, based on the second comparison, a reactance of the receiver-IMN.
Claims
1. A method of operating a wireless energy transfer system comprising: tuning, by a wireless energy transmitter, a transmitter impedance matching network (IMN) of the wireless energy transmitter to achieve a target transmitter power characteristic; sending, by the wireless energy transmitter, power data that indicates the power of the transmitter to a wireless energy receiver; tuning, by the wireless energy receiver and based on the power data, the receiver-IMN to improve an efficiency of the wireless energy transfer system.
2. The method of claim 1, wherein the target transmitter power characteristic is a target power factor and the target transmitter power characteristic is a target power factor.
3. The method of claim 2, wherein the power factor is represented by a phase difference between a transmitter voltage and a transmitter current, and wherein the target power factor is a target phase difference.
4. The method of claim 1, further comprising adjusting an inverter bus voltage to achieve a target power magnitude.
5. The method of claim 1, further comprising adjusting an inverter bus voltage to achieve a target power magnitude.
6. The method of claim 1, further comprising performing a safety check prior to adjusting the transmitter-IMN.
7. The method of claim 6, wherein the safety check is an over-voltage check or an over-current check.
8. The method of claim 1, further comprising: performing, by the transmitter, a plurality of checks comprising a check of a magnitude of a transmitter power, a check of a transmitter power factor, and a check of a frequency of an inverter in the transmitter; and in response to the plurality checks, selectively adjusting the frequency of the inverter to adjust the power of the transmitter.
9. The method of claim 1, further comprising: performing a plurality of checks comprising a check of a magnitude of a transmitter power and a check of a phase shift of an inverter of the transmitter; and in response to the plurality checks, selectively adjusting the phase shift of the inverter to adjust the power of the transmitter.
10. The method of claim 1, wherein the transmitter is an electric vehicle charger and wherein the receiver is a coupled to a power system of an electric vehicle.
11. The method of claim 1, further comprising adjusting, while starting up the transmitter, the reactance of the transmitter-IMN to a maximum value.
12. The method of claim 1, further comprising adjusting, while starting up the receiver, the reactance of the receiver-IMN to a minimum value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0081]
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[0084]
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[0086]
[0087]
[0088] Like reference numbers and designations in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0089] Wireless energy transfer systems described herein can be implemented using a wide variety of resonators and resonant objects. As those skilled in the art will recognize, important considerations for resonator-based power transfer include resonator quality factor and resonator coupling. Extensive discussion of such issues, e.g., coupled mode theory (CMT), coupling coefficients and factors, quality factors (also referred to as Q-factors), and impedance matching is provided, for example, in U.S. patent application Ser. No. 13/428,142, published on Jul. 19, 2012 as US 2012/0184338, in U.S. patent application Ser. No. 13/567,893, published on Feb. 7, 2013 as US 2013/0033118, and in U.S. patent application Ser. No. 14/059,094, published on Apr. 24, 2014 as US 2014/0111019. The entire contents of each of these applications are incorporated by reference herein.
[0090] In some applications such as wireless power transfer, impedances seen by the wireless power supply source and device may vary dynamically. In such applications, impedance matching between a device resonator coil and a load, and a source resonator coil and the power supply, may be required to prevent unnecessary energy losses and excess heat. The impedance experienced by a resonator coil may be dynamic, in which case, a dynamic impedance matching network can be provided to match the varying impedance to improve the performance of the system. In the case of the power supply in a wireless power system, the impedances seen by the power supply may be highly variable because of changes in the load receiving power (e.g., battery or battery charging circuitry) and changes in the coupling between the source and device (caused, for example, by changes in the relative position of the source and device resonators). Similarly, the impedance experienced by the device resonator may also change dynamically because of changes in the load receiving power. In addition, the desired impedance matching for the device resonator may be different for different coupling conditions and/or power supply conditions. Accordingly, power transfer systems transferring and/or receiving power via highly resonant wireless power transfer, for example, may be required to configure or modify impedance matching networks to maintain efficient power transfer. Implementations of the present disclosure provide startup, shutdown, and steady state operation processes that allow for efficient operation over the entire range of conditions encountered in highly-resonant wireless power transfer systems (HRWPT) system such as high-power vehicle charging systems, for example.
[0091]
[0092] For purposes of illustration, wireless power transfer system 100 will be discussed in the context of a wireless charging system for an electric vehicle. For example, system 100 can be a HRWPT system which is required to operate over a wide range of coupling factors k, load conditions (such as a battery voltage), and environmental conditions that detune the inductances of the resonators (e.g., due to spatial variations and interfering objects). Furthermore, in order to perform wireless charging of electric vehicles, system 100 may be required to operate with high voltages (e.g., between 360V and 800V) and high currents (e.g., between 26 A and 40 A) to achieve a suitable range of power (e.g., 0 to 3.7 kW, 0 to 7.7 kW, 0 to 11 kW, or 0 to 22 kW).
[0093] Wireless power transmitter 102 converts power from an external power source (e.g., power grid or generator) to electromagnetic energy which is transmitted between resonators 108T and 108R to wireless power receiver 104. Receiver 104 converts the oscillating energy received by resonator 108R to an appropriate form for use by device 112 (e.g., charging an electric vehicle battery). More specifically, the receiver power and control circuitry 110 can convert AC voltage and current from resonator 108R to DC power within appropriate voltage and current parameters for device 112.
[0094] The transmitter power and control circuitry 106 can include circuits and components to isolate the source electronics from the power supply, so that any reflected power or signals are not coupled out through the source input terminals. The source power and control circuitry 106 can drive the source resonator 108S with alternating current, such as with a frequency greater than 10 kHz and less than 100 MHz (e.g., 85 kHz). The source power and control circuitry 106 can include, for example, power factor correction (PFC) circuitry, a transmitter controller, impedance matching circuitry, a power inverter, a DC-to-DC converter, an AC-to-DC converter, a power amplifier, or any combination thereof.
[0095] The receiver power and control circuitry 110 can be designed to transform alternating current power from the receiver resonator 108R to stable direct current power suitable for powering or charging one or more devices 112. For example, the receiver power and control circuitry 110 can be designed to transform an alternating current power at one frequency (e.g., 85 kHz) from resonator 108R to alternating current power at a different frequency suitable for powering or charging one or more devices 112. The receiver power and control circuitry 110 can include, for example, a receiver controller, impedance matching circuitry, rectification circuitry, voltage limiting circuitry, current limiting circuitry, AC-to-DC converter circuitry, DC-to-DC converter circuitry, DC-to-AC circuitry, AC-to-AC converter circuitry, and battery charge control circuitry.
[0096] Transmitter 102 and receiver 104 can have tuning capabilities, for example, dynamic impedance matching circuits, that allow adjustment of operating points to compensate for changing environmental conditions, perturbations, and loading conditions that can affect the operation of the source and device resonators and the efficiency of the energy transfer. The tuning capability can be controlled automatically, and may be performed continuously, periodically, intermittently or at scheduled times or intervals. In some implementations, tuning is performed synchronously between the transmitter 102 and the receiver 104 as described in more detail below.
[0097]
[0098] Transmitter controller 125 and receiver controller 129 can be implemented as processors or microcontrollers. In some implementations, transmitter controller 125 and receiver controller 129 can be implemented as ASIC or FPGA controllers. Transmitter controller 125 and receiver controller 129 need not be implemented in the same form. For example, transmitter controller 125 can be implemented as a microcontroller and receiver controller 129 can be implemented as an ASIC controller.
[0099] Transmitter 102 also includes a plurality of sensors such as voltage, current, and power sensors to measure transmitter operating parameters. Transmitter controller 125 can use measurements from the sensors to control the operation of the transmitter 102 and to tune the transmitter IMN 124. Transmitter operating parameters measured by the sensors can include, but is not limited to, inverter bus voltage (V.sub.bus), transmitter input power, inverter AC voltage (V.sub.AC), inverter AC current (I.sub.AC), transmitter power factor (pf), and other voltages and currents as needed for safety checks. In some implementations, the transmitter input power is measured at an AC input to a transmitter PFC circuit. In some implementations, the transmitter input power is measured as an inverter power (P.sub.in), as shown in
φ=arctan(X.sub.inverter/R.sub.inverter).
[0100] Receiver 104 also includes a plurality of sensors such as voltage, current, and power sensors to measure receiver operating parameters. Receiver controller 129 can use measurements from the sensors to control the operation of the receiver 104 and to tune the receiver IMN 126. Receiver operating parameters measured by the sensors can include, but is not limited to, receiver output power (P.sub.out), rectifier AC voltage, rectifier AC current, rectifier DC voltage, rectifier DC current, and other voltages and currents as needed for safety checks.
[0101] Transmitter IMN 124 and receiver IMN 126 can each include a plurality of fixed and variable impedance matching components such as resistors, capacitors, inductors, or combinations thereof. Variable impedance components can be tunable reactive impedance components including, but not limited to, PWM-switched capacitors, radio frequency (RF) controlled capacitors whose effective capacitance at RF is controlled by a DC bias field, temperature-controlled capacitors, PWM-switched inductors, DC controlled inductors whose effective inductance is controlled by a bias DC field (e.g., a saturable core), temperature-controlled inductors, arrays of reactive elements switched in and out of the circuit by switches, or a combination thereof.
[0102] In the illustrated example, transmitter IMN 124 includes series capacitor 132, parallel capacitor 134, and the combination of capacitor 136 and inductor 138 at the output of inverter 122. Capacitor 136 is a variable capacitor and can include one or more variable capacitors. A resistive component of the transistor resonator coil 108T is represented by resistor 140.
[0103] Receiver IMN 126 includes series capacitor 144, parallel capacitor 146, and the combination of capacitor 148 and inductor 150 at the input to rectifier 128. Capacitor 148 is a variable capacitor and can include one or more variable capacitors. A resistive component of the receiver resonator coil 108R is represented by resistor 152.
[0104] IMNs 124 and 126 can have a wide range of circuit implementations with various components having impedances to meet the needs of a particular application. For example, U.S. Pat. No. 8,461,719 to Kesler et al., which is incorporated herein by reference in its entirety, discloses a variety of tunable impedance network configurations, such as in
[0105] Each of the IMNs 124 and 126 include three reactances: series reactance X1 (e.g., capacitor 132 or 144), parallel reactance X2 (e.g., capacitor 134 or 146), and inverter output/rectifier input reactance X3 (combined reactance of inductor 138 or 150 with capacitor 136 or 148, respectively). The reactances X1-X3 of receiver IMN 126 mirror the corresponding reactances X1-X3 of transmitter IMN 124. Although reactance X3 is the only reactance illustrated as including a tunable reactance component, namely, capacitors 136 and 148, in other implementations, reactances X1 and X2 can include tunable reactance components in addition to or in place of the tunable reactance component in reactance X3. In other words, IMNs 124 and 126 can be tuned by tuning any one or more of reactances X1-X3. In some implementations, components that make up reactances X1 and X3 can be balanced.
[0106] While any of reactances X1, X2, X3, or combinations thereof can be tuned, in some implementations, it can be advantageous to tune reactance X3. For example, by tuning reactance X3, it may be possible to reduce system complexity and cost if tuning a single component in IMN is sufficient. By tuning reactance X3, the current through the X3 elements can be significantly lower than that through the tank circuit formed by X1, X2, and the resonator coil. This lower current may make implementation of tunable components more cost-effective by, for example, reducing current ratings that may be required for such components. Additionally, lower currents may reduce losses by tuning elements at X3.
[0107] In some implementations, tunable reactive elements (e.g., PWM controlled capacitors) can inject harmonic noise into a HRWPT system. To help with EMI compliance, may be preferable to keep this harmonic noise away from the main HRWPT resonator coils (e.g., 108T and 108R). Higher-harmonics injected by a tunable element at X3 may be more suppressed than those that can be generated by the inverter and rectifier and may be significantly suppressed by the rest of the HRWPT circuit before reaching the resonator coil 108T or 108R.
[0108] In some implementations with tunable elements at X3 (e.g., PWM controlled capacitors), the tunable element dissipates the least amount of power (theoretically zero) when the overall efficiency of the rest of the system is lowest, and the highest amount of power when the overall efficiency of the rest of system is highest. This has the desirable effect of optimizing the minimum and average efficiencies of the system while only slightly affecting the maximum efficiency. However, tuning elements at X1 or X2 can have the opposite, less desirable, effect.
[0109] Fixed reactances of X1 and X2, and the base reactance value of X3 can be selected to achieve the results shown in
[0110]
[0111]
[0112]
where R.sub.L,eq is the loaded equivalent series resistance (ESR) (due to device electronics, such as the rectifier, and battery) of the device resonator and R.sub.d is the unloaded ESR of the device resonator. When U.sub.d is set to equal figure of merit U of the system, then the coil-to-coil efficiency can be maximized.
[0113]
where ΔX.sub.L is the residual reactance of the loaded device resonator at the operating frequency. A phase ψ=0 means the loaded device resonator is at resonance.
[0114] The trapezoidal dotted outline 202 in
[0115] Referring again to
[0116] For example, as described in more detail below in reference to
[0117] In some implementations, transmitter controller 125 operates at a faster rate than receiver controller 129. That is, transmitter controller 125 can tune the transmitter IMN 124 at a faster rate than receiver controller 129 can tune the receiver IMN 126. For example, receiver controller 129 may only be permitted to tune receiver IMN 126 as fast as it receives new input power data from transmitter controller 125.
[0118]
[0119] Portions of process 300 are be performed by a wireless power transmitter 102 (e.g., transmitter controller 125) and portions of process 300 are performed by a wireless power receiver 104 (e.g., receiver controller 129). Process 300 includes two control loops 303 and 305. Loop 303 is performed by a transmitter 102 to tune a transmitter IMN 124 by adjusting reactance X3 to control the transmitter power. In some implementations, loop 303 is a local loop that does not require communication with other devices (e.g., receiver 104) to be performed. In some implementations, loop 303 is executed by a transmitter at between 1-10 kHz. Loop 303 can be characterized by:
where P.sub.in is the power of the inverter, V.sub.bus is the DC bus voltage of the inverter 122, R.sub.inv is the effective resistance as seen by the inverter, and X.sub.inv is the effective reactance as seen by the inverter.
[0120] Loop 305 is performed by a receiver 104 to tune a receiver IMN 126 based on system efficiency. For example, loop 305 can employ a “perturb-and-observe” strategy to improve efficiency by adjusting reactance X3 of a receiver IMN 126 to continually improve efficiency over consecutive iterations. Loop 305 depends on input power data from transmitter 102 to calculate system efficiency at each iteration. In some implementations, loop 305 operates at the rate of communication between transmitter 102 and receiver 104, for example, 40 Hz.
[0121] Block 302 lists the inputs and initial conditions for process 300 which include a variable transmitter reactance X.sub.tx (e.g., X3 of transmitter IMN 124), set to a maximum reactance value X.sub.tx,max; a variable receiver reactance Xrx (e.g., X3 of receiver IMN 126), set to a minimum reactance value X.sub.rx,min; a system efficiency η, initially set to zero; a transmitter reactance step size ΔX.sub.tx, set to an adjustment value of 6; and a receiver reactance step size ΔX.sub.rx, set to an adjustment value of E. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx are constant values. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx can be variable. For example, controller 125 or controller 129 can increase or decrease the magnitude of the respective step sizes dynamically during process 300.
[0122] Process 300 starts at step 304. At step 306 the power of the transmitter 102 is measured. Transmitter controller 125 measures the input power P.sub.in, and, at step 306, compares the input power P.sub.in to a target power level P.sub.target. If P.sub.in equals P.sub.target the process 300 proceeds to step 308 of loop 305. If P.sub.in does not equal P.sub.target, process 300 proceeds to step 316 of loop 303. In some implementations or some operation modes, the target power level is set by the transmitter 102. In some implementations or some operation modes, the target power level is set by the receiver 104. For example, when in steady-state operations (e.g., normal operations apart from startup or shutdown sequences), system 100 can operate as a demand based system. For example, receiver 104 can request power levels from the transmitter 102. Transmitter controller 125 can calculate a target input power level based on the demanded power level from the receiver 104. For example, transmitter controller 125 can convert the demanded power to a target input power level that would be required to transmit the demanded power level by accounting for expected losses in the transmitter (e.g., IMN losses and inverter losses).
[0123] Referring first to the transmitter-side loop, loop 303, if the input power of the transmitter (e.g., the inverter power) is not equal to the target power, at step 316 transmitter controller 125 compares the input power to the target power level to determine whether the input power is less than the target power level. If P.sub.in is less than P.sub.target, then, at step 318, transmitter controller 125 sets the transmitter reactance step size ΔX.sub.tx, to a negative adjustment value to decrease the variable transmitter reactance X.sub.tx in step 320. If P.sub.in is not less than P.sub.target, then, at step 322, transmitter controller 125 sets the transmitter reactance step size ΔX.sub.tx, to a positive adjustment value to increase the variable transmitter reactance X.sub.tx in step 320. In some implementations, the magnitude of the reactance adjustment value δ can be varied. For example, if the difference between P.sub.in and P.sub.target is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the magnitude of the reactance adjustment value δ. Correspondingly, if the difference between P.sub.in and P.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of the reactance adjustment value δ. After the variable transmitter reactance X.sub.tx is adjusted in step 320, loop 303 returns to step 306, where the input power is again compared to the target power level.
[0124] Referring to the receiver-side loop, loop 305, if the input power of the transmitter is equal to the target power, at step 308, the receiver controller 129 measures the efficiency of the system 100. For example, when P.sub.in is equal to P.sub.target, the transmitter can send data indicating the measured value of P.sub.in to the receiver 104. (It should be noted that measured transmitter power can be represented by a floating point number and, thus, may not exactly equal the target power, but may be equivalent within a predetermined tolerance.) Receiver controller 129 measures the output power of the receiver, and calculates the system efficiency η(n) at time n based on the received transmitter power data and the measured receiver output power value.
[0125] At step 310, receiver controller 129 compares the system efficiency calculated at time n, to the system efficiency calculated at a previous time n−1. If the efficiency at time n is greater than the efficiency at time n−1, then, at step 312, the variable receiver reactance X.sub.rx is adjusted by the receiver reactance step size ΔX.sub.rx. For example, the change in receiver reactance ΔX.sub.rx is added to the variable receiver reactance X.sub.rx. If the efficiency at time n is not greater than the efficiency at time n−1, then, at step 314, receiver controller 129 changes the sign of the receiver reactance step size ΔX.sub.rx before adjusting the variable receiver reactance X.sub.rx at step 312. For example, the value of the change in receiver reactance ε can be negated. For example, the direction of adjustments for the variable receiver reactance X.sub.rx is swapped when the efficiency is no longer increasing between subsequent iterations of loop 305. As illustrated in by loop 305, direction of adjustments for the variable receiver reactance X.sub.rx will then be retained in subsequent iterations of loop 305 until efficiency decreases again, thereby, maintaining a near-maximum system efficiency.
[0126] In some implementations, the magnitude of the reactance adjustment value ε can be varied. For example, if the efficiency at time n is less than a coarse adjustment threshold value (e.g., soon after system startup), then the receiver controller 129 can increase the magnitude of the reactance adjustment value E. Correspondingly, if the efficiency at time n is near an estimated maximum value for example, within a fine adjustment threshold of the estimated maximum value, then the receiver controller 129 can decrease the magnitude of the reactance adjustment value ε.
[0127]
[0128] Process 400 is similar to process 300, but includes control of inverter bus voltage V.sub.bus to adjust transmitter power P.sub.in, and measurements of and the use of inverter power factor (e.g., inverter AC voltage V.sub.AC and inverter AC current I.sub.AC phase difference φ) to tune the transmitter IMN 124.
[0129] Portions of process 400 are be performed by a wireless power transmitter 102 (e.g., transmitter controller 125) and portions of process 400 are performed by a wireless power receiver 104 (e.g., receiver controller 129). Process 400 includes three control loops 401, 403, and 405. Loops 401 and 403 are performed by a transmitter 102 to tune a transmitter IMN 124 and to control the transmitter power. Loop 401 is a phase loop that tunes the transmitter IMN 124 by adjusting reactance X3 to achieve a target phase φ relationship between the inverter AC output voltage and inverter AC output current (e.g., inverter power factor), hereinafter referred to as “inverter output phase φ.sub.inv” and “target inverter output phase φ.sub.target.” Loop 403 is a power control loop that controls and maintains the transmitter power magnitude P.sub.in at or near the target power P.sub.target by adjusting the inverter bus voltage V.sub.bus. In some implementations, loops 401 and 403 are local loops that do not require communication with other devices (e.g., receiver 104) to be performed. In some implementations, loops 401 and 403 are executed by a transmitter at between 1-10 kHz. Loops 401 and 403 can be characterized by:
where P.sub.in is the power of the inverter, V.sub.bus is the DC bus voltage of the inverter 122, R.sub.inv is the effective resistance as seen by the inverter, and X.sub.inv is the effective reactance as seen by the inverter.
[0130] Loop 405 is performed by a receiver 104 to tune a receiver IMN 126 based on system efficiency. Loop 405 is similar to loop 305 of process 300. For example, loop 405 can employ a “perturb-and-observe” strategy to improve efficiency by adjusting reactance X3 of a receiver IMN 126 to continually improve efficiency over consecutive iterations. Loop 405 depends on input power data from transmitter 102 to calculate system efficiency at each iteration. In some implementations, loop 405 operates at the rate of communication between transmitter 102 and receiver 104, for example, 40 Hz.
[0131] Block 402 lists the inputs and initial conditions for process 400 which include a variable transmitter reactance X.sub.tx (e.g., X3 of transmitter IMN 124), set to a maximum reactance value X.sub.tx,max; a variable receiver reactance X.sub.rx (e.g., X3 of receiver IMN 126), set to a minimum reactance value X.sub.rx,min; a system efficiency η, initially set to zero; a transmitter reactance step size ΔX.sub.tx, set to an adjustment value greater than zero; a receiver reactance step size ΔX.sub.rx, set to an adjustment value greater than zero; and a bus voltage step size ΔV.sub.bus set to an adjustment value greater than zero. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx and bus voltage step size ΔV.sub.bus are constant values. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx and bus voltage step size ΔV.sub.bus can be variable. For example, controller 125 or controller 129 can increase or decrease the magnitude of the respective step sizes dynamically during process 400.
[0132] Process 400 starts at step 404. At step 406, transmitter controller 125 measures the inverter output phase φ.sub.inv, and compares the measured inverter output phase φ.sub.inv to a target inverter output phase φ.sub.target. If φ.sub.inv equals φ.sub.target the process 400 proceeds to step 408 of loop 403. If φ.sub.inv does not equal φ.sub.target the process 400 proceeds to step 424 of loop 401. In some implementations, φ.sub.target is slightly greater than 0 so the inverter still sees a slightly inductive load.
[0133] Referring first to phase loop, loop 401, if the inverter output phase is not equal to the target inverter output phase, at step 406 transmitter controller 125 compares the inverter output phase to the target inverter output phase, at step 424, to determine whether the inverter output phase is greater than the target inverter output phase. If φ.sub.inv is greater than φ.sub.target, then, at step 426, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a minimum value X.sub.tx,min. If the variable transmitter reactance X.sub.tx is already at a minimum value X.sub.tx,min, then loop 401 proceeds to step 408 with no adjustment to the variable transmitter reactance X.sub.tx. If the variable transmitter reactance X.sub.tx is not at a minimum value X.sub.tx,min, then, at step 332, transmitter controller 125 decrements the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 401 reverts back to step 406 to reevaluate the inverter output phase.
[0134] If, at step 424, φ.sub.inv is not greater than φ.sub.target, then, at step 430, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then loop 401 proceeds to step 408 with no adjustment to the variable transmitter reactance X.sub.tx. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 420, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 401 reverts back to step 406 to reevaluate the inverter output phase.
[0135] Referring to the power loop, loop 403, at step 408 transmitter controller 125 measures the input power P.sub.in, and compares the measured input power P.sub.in to a target power level P.sub.target. If P.sub.in equals P.sub.target the process 400 reverts to step 406 of loop 401. In addition, transmitter controller 125 can send data indicating the measured value of P.sub.in to the receiver 104. If P.sub.in does not equal P.sub.target, process 400 proceeds to step 418. In some implementations or some operation modes, the target power level is set by the transmitter 102. In some implementations or some operation modes, the target power level is set by the receiver 104. For example, when in steady-state operations (e.g., normal operations apart from startup or shutdown sequences), system 100 can operate as a demand based system. For example, receiver 104 can request power levels from the transmitter 102. Transmitter controller 125 can calculate a target input power level based on the demanded power level from the receiver 104. For example, transmitter controller 125 can convert the demanded power to a target input power level that would be required to transmit the demanded power level by accounting for expected losses in the transmitter (e.g., IMN losses and inverter losses).
[0136] If the power of the transmitter is not equal to the target power, at step 418 transmitter controller 125 compares the input power to the target power level to determine whether the input power is less than the target power level. If P.sub.in is less than P.sub.target, then, at step 420, transmitter controller 125 increments the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 403 reverts back to step 408 to reevaluate the power of the transmitter. If P.sub.in is not less than P.sub.target, then, at step 422, transmitter controller 125 decrements the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 403 reverts back to step 408 to reevaluate the power of the transmitter.
[0137] In some implementations, the magnitude of the transmitter reactance step size ΔX.sub.tx can be varied. For example, if the difference between φ.sub.inv and φ.sub.target is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the transmitter reactance step size ΔX.sub.tx. Correspondingly, if the difference between φ.sub.inv and φ.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of the transmitter reactance step size ΔX.sub.tx.
[0138] In some implementations, the magnitude of the bus voltage step size ΔV.sub.bus can be varied. For example, if the difference between P.sub.in and P.sub.target is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the bus voltage step size ΔV.sub.bus. Correspondingly, if the difference between P.sub.in and P.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of the bus voltage step size ΔV.sub.bus.
[0139] Referring to the receiver-side loop, loop 405, at step 409 receiver 104 receives transmitter power data. For example, when P.sub.in is equal to P.sub.target at step 408, the transmitter 102 can send data indicating the measured value of P.sub.in to the receiver 104. At step 410, the receiver controller 129 measures the efficiency of the system 100. Receiver controller 129 measures the output power of the receiver 104, and calculates the system efficiency η(n) at time n based on the received transmitter power data and the measured receiver output power value.
[0140] At step 412, receiver controller 129 compares the system efficiency calculated at time n, to the system efficiency calculated at a previous time n−1. If the efficiency at time n is greater than the efficiency at time n−1, then, at step 414, the variable receiver reactance X.sub.rx is adjusted by the receiver reactance step size ΔX.sub.rx. For example, the change in receiver reactance ΔX.sub.rx is added to the variable receiver reactance X.sub.rx. If the efficiency at time n is not greater than the efficiency at time n−1, then, at step 416, receiver controller 129 changes the sign of the receiver reactance step size ΔX.sub.rx before adjusting the variable receiver reactance X.sub.rx at step 414. For example, the value of the receiver reactance step size ΔX.sub.rx can be negated. For example, the direction of adjustments for the variable receiver reactance X.sub.rx is swapped when the efficiency is no longer increasing between subsequent iterations of loop 405. As illustrated in by loop 405, direction of adjustments for the variable receiver reactance X.sub.rx will then be retained in subsequent iterations of loop 405 until efficiency decreases again, thereby, maintaining a near-maximum system efficiency.
[0141] In some implementations, the magnitude of the receiver reactance step size ΔX.sub.rx can be varied. For example, if the efficiency at time n is less than a coarse adjustment threshold value (e.g., soon after system startup), then the receiver controller 129 can increase the magnitude of the receiver reactance step size ΔX.sub.rx. Correspondingly, if the efficiency at time n is near an estimated maximum value for example, within a fine adjustment threshold of the estimated maximum value, then the receiver controller 129 can decrease the magnitude of the receiver reactance step size ΔX.sub.rx.
[0142]
[0143] Referring to
[0144] Loop 505 is performed by a receiver 104 to tune a receiver IMN 126 based on system efficiency. Loop 505 is the same as loop 405 of process 400 the operation of which is described above.
[0145] Block 502 lists the inputs and initial conditions for process 500a which include a variable transmitter reactance X.sub.tx (e.g., X3 of transmitter IMN 124), set to a maximum reactance value X.sub.tx,max; a variable receiver reactance X.sub.rx (e.g., X3 of receiver IMN 126), set to a minimum reactance value X.sub.rx,min; an inverter frequency f.sub.inv set to a maximum frequency f.sub.inv,max; a system efficiency η, initially set to zero; a transmitter reactance step size ΔX.sub.tx, set to an adjustment value greater than zero; a receiver reactance step size ΔX.sub.rx, set to an adjustment value greater than zero; an inverter frequency step size Δf.sub.inv set to an adjustment value greater than zero; and a bus voltage step size ΔV.sub.bus set to an adjustment value greater than zero. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx, bus voltage step size ΔV.sub.bus, and inverter frequency step size Δf.sub.inv are constant values. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx, bus voltage step size ΔV.sub.bus, and inverter frequency step size Δf.sub.inv can be variable. For example, controller 125 or controller 129 can increase or decrease the magnitude of the respective step sizes dynamically during process 500a.
[0146] Process 500a starts at step 504. At step 506, transmitter controller 125 performs several checks while tuning the inverter frequency in step 508. Transmitter controller 125 compares the measured input power P.sub.in to a target power level P.sub.target, the measured inverter output phase φ.sub.inv to an inverter output phase limit φ.sub.limit (e.g., 45 degrees), and the inverter frequency f.sub.inv to the minimum inverter frequency f.sub.inv,min. When all of the comparisons in step 506 are true, then transmitter controller 125 decrements the inverter frequency f.sub.inv by inverter frequency step size Δf.sub.inv at step 508. If any of the comparisons are false, the process 500a proceeds to step 510 of loop 501a.
[0147] Referring to phase loop, loop 501a, if the inverter output phase is not equal to the target inverter output phase, at step 510 transmitter controller 125 compares the inverter output phase to the target inverter output phase, at step 536, to determine whether the inverter output phase is greater than the target inverter output phase. If φ.sub.inv is greater than φ.sub.target, then, at step 538, transmitter controller 125 performs several additional checks. At step 538, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a minimum value X.sub.tx,min; whether P.sub.in is greater than P.sub.target, or whether a safety check has failed. The safety check can be, for example, an over voltage or over current check. If any of the checks are true, then loop 501a proceeds to an additional safety check at step 540. The safety check at step 540 can be the same safety check as performed at step 538, for example, to determine whether the safety check at step 538 was the check that caused the transmitter controller 125 to proceed to step 540. If so, then transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501a reverts back to step 506. If not, then loop 501a proceeds to step 512 of loop 503a to adjust the transmitter power. If all of the checks at step 538 are false, then transmitter controller 125 decrements the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501a reverts back to step 506.
[0148] Referring back to step 536, if φ.sub.inv is not greater than φ.sub.target, then, at step 546, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then loop 501a issue a fault condition 548. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 550, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501a reverts back to step 506.
[0149] Referring to the power loop, loop 503a, at step 512 transmitter controller 125 measures the input power P.sub.in, and compares the measured input power P.sub.in to a target power level P.sub.target. If P.sub.in equals P.sub.target the process 500a reverts to step 506. In addition, transmitter controller 125 can send data indicating the measured value of P.sub.in to the receiver 104. If P.sub.in does not equal P.sub.target process 500a proceeds to step 522. At step 522, transmitter controller 125 compares the input power to the target power level to determine whether the input power is greater than the target power level. If P.sub.in is not greater than P.sub.target, then, at step 534, transmitter controller 125 increments the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 503a reverts back to step 506. If P.sub.in is greater than P.sub.target, then, at step 524, transmitter controller 125 checks the bus voltage. If the bus voltage V.sub.bus is greater than a minimum bus voltage V.sub.bus,min, then, at step 532, transmitter controller 125 decrements the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 503a reverts back to step 506.
[0150] If, at step 524, the bus voltage V.sub.bus is at a minimum bus voltage V.sub.bus,min, then the transmitter controller 125 reduces the transmitter power by adjusting either the variable transmitter reactance X.sub.tx or the inverter frequency fin. At step 526, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 530, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501 reverts back to step 506. If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then the transmitter controller 125 checks whether the inverter frequency f.sub.inv is less than a maximum inverter frequency f.sub.inv,max at step 527. If the inverter frequency f.sub.inv is already at a maximum value f.sub.inv,max, then loop 503a reverts to step 506 with no adjustments to the bus voltage V.sub.bus, the variable transmitter reactance X.sub.tx, or the inverter frequency f.sub.inv. If the inverter frequency f.sub.inv is not already at a maximum value f.sub.inv,max, then, at step 528, transmitter controller 125 increments the inverter frequency f.sub.inv by the frequency step size Δf.sub.inv, and loop 503a reverts back to step 506.
[0151] Referring to
[0152] Process 500b includes portions that are be performed by a wireless power transmitter 102 (e.g., transmitter controller 125) and portions that are performed by a wireless power receiver 104 (e.g., receiver controller 129). Process 500b includes three control loops 501b, 503b, and 505. Loops 501b and 503b are performed by a transmitter 102 to tune a transmitter IMN 124 and to control the transmitter power. Loop 501b is a phase loop that tunes the transmitter IMN 124 by adjusting reactance X3 to achieve a target inverter output phase φ.sub.target. Loop 501b also includes safety checks to ensure that current, voltage, or other device limitations are not exceeded. Loop 503b is a power control loop that controls and maintains the transmitter power magnitude P.sub.in at or near the target power P.sub.target by adjusting the inverter bus voltage V.sub.bus. Loop 503b also incorporates adjustments to inverter phase shift θ.sub.inv to control transmitter power. In some implementations, loops 501b and 503b are local loops that do not require communication with other devices (e.g., receiver 104) to be performed. In some implementations, loops 501b and 503b are executed by a transmitter at between 1-10 kHz.
[0153] Loop 505 is performed by a receiver 104 to tune a receiver IMN 126 based on system efficiency. Loop 505 is the same as loop 405 of process 400 the operation of which is described above.
[0154] Block 560 lists the inputs and initial conditions for process 500b which include a variable transmitter reactance X.sub.tx (e.g., X3 of transmitter IMN 124), set to a maximum reactance value X.sub.tx,max; a variable receiver reactance X.sub.rx (e.g., X3 of receiver IMN 126), set to a minimum reactance value X.sub.rx,min; an inverter phase shift θ.sub.inv, set to a minimum phase shift θ.sub.inv,min; a system efficiency η, initially set to zero; a transmitter reactance step size ΔX.sub.tx, set to an adjustment value greater than zero; a receiver reactance step size Δθ.sub.rx, set to an adjustment value greater than zero; an inverter phase shift step size Δθ.sub.inv set to an adjustment value greater than zero; and a bus voltage step size ΔV.sub.bus set to an adjustment value greater than zero. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx, bus voltage step size ΔV.sub.bus, and inverter phase shift step size Δθ.sub.inv are constant values. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx, bus voltage step size ΔV.sub.bus, and inverter phase shift step size Δθ.sub.inv can be variable. For example, controller 125 or controller 129 can increase or decrease the magnitude of the respective step sizes dynamically during process 500b.
[0155] Process 500b starts at step 504. At step 562, transmitter controller 125 performs several checks while tuning the inverter phase shift in step 564. Transmitter controller 125 compares the measured input power P.sub.in to a target power level P.sub.target and the inverter phase shift θ.sub.inv to a phase shift limit θ.sub.limit (e.g., 180 degrees). When all of the comparisons in step 564 are true, then transmitter controller 125 increments the inverter phase shift θ.sub.inv by inverter phase shift step size Δθ.sub.inv at step 564. If any of the comparisons are false, at step 582, transmitter controller 125 checks whether the inverter phase shift θ.sub.inv is less than the phase shift limit θ.sub.limit. If so, process 500b proceeds to step 566. If not, process 500b proceeds to step 510 of loop 501b.
[0156] Referring to phase loop, loop 501b, if the inverter output phase is not equal to the target inverter output phase, at step 510 transmitter controller 125 compares the inverter output phase to the target inverter output phase, at step 536, to determine whether the inverter output phase is greater than the target inverter output phase. If φ.sub.inv is greater than φ.sub.target, then, at step 538, transmitter controller 125 performs several additional checks. At step 538, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a minimum value X.sub.tx,min; whether P.sub.in is greater than P.sub.target, or whether a safety check has failed. The safety check can be, for example, an over voltage or over current check. If any of the checks are true, then loop 501b proceeds to an additional safety check at step 540. The safety check at step 540 can be the same safety check as performed at step 538, for example, to determine whether the safety check at step 538 was the check that caused the transmitter controller 125 to proceed to step 540. If so, then transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501b reverts back to step 562. If not, then loop 501b proceeds to step 512 of loop 503b to adjust the transmitter power. If all of the checks at step 538 are false, then transmitter controller 125 decrements the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501b reverts back to step 562.
[0157] Referring back to step 536, if φ.sub.inv is not greater than φ.sub.target, then, at step 546, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then loop 501b issue a fault condition 548. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 550, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501b reverts back to step 562.
[0158] Referring to the power loop, loop 503b, at step 512 transmitter controller 125 measures the input power P.sub.in, and compares the measured input power P.sub.in to a target power level P.sub.target. If P.sub.in equals P.sub.target the process 500b reverts to step 562. In addition, transmitter controller 125 can send data indicating the measured value of P.sub.in to the receiver 104. If P.sub.in does not equal P.sub.target, process 500b proceeds to step 522. At step 522, transmitter controller 125 compares the input power to the target power level to determine whether the input power is greater than the target power level. If P.sub.in is not greater than P.sub.target, then, at step 534, transmitter controller 125 increments the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 503b reverts back to step 562. If P.sub.in is greater than P.sub.target, then, at step 524, transmitter controller 125 checks the bus voltage. If the bus voltage V.sub.bus is greater than a minimum bus voltage V.sub.bus,min, then, at step 532, transmitter controller 125 decrements the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 503b reverts back to step 562.
[0159] If, at step 524, the bus voltage V.sub.bus is at a minimum bus voltage V.sub.bus,min, then the transmitter controller 125 reduces the transmitter power by adjusting either the variable transmitter reactance X.sub.tx or the inverter phase shift θ.sub.inv. At step 526, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 530, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501b reverts back to step 562. If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then the transmitter controller 125 checks whether the inverter phase shift θ.sub.inv is greater than a minimum inverter phase shift θ.sub.inv,min at step 566. If the inverter phase shift θ.sub.inv is already at a minimum value θ.sub.inv,min, then loop 503b reverts to step 562 with no adjustments to the bus voltage V.sub.bus, the variable transmitter reactance X.sub.tx, or the inverter phase shift θ.sub.inv. If the inverter phase shift θ.sub.inv is not already at a minimum value θ.sub.inv,min, then, at step 568, transmitter controller 125 decrements the inverter phase shift θ.sub.inv by the phase shift step size Δθ.sub.inv, and loop 503b reverts back to step 562.
[0160] Referring to
[0161] Loop 505 is performed by a receiver 104 to tune a receiver IMN 126 based on system efficiency. Loop 505 is the same as loop 405 of process 400 the operation of which is described above.
[0162] Block 580 represents the inputs and initial conditions for process 500c which include a variable transmitter reactance X.sub.tx (e.g., X3 of transmitter IMN 124), set to a maximum reactance value X.sub.tx,max; a variable receiver reactance X.sub.rx (e.g., X3 of receiver IMN 126), set to a minimum reactance value X.sub.rx,min; an inverter frequency f.sub.inv, set to a maximum frequency f.sub.inv,max; an inverter phase shift θ.sub.inv, set to a minimum phase shift θ.sub.inv,min; a system efficiency η, initially set to zero; a transmitter reactance step size ΔX.sub.tx, set to an adjustment value greater than zero; a receiver reactance step size ΔX.sub.rx, set to an adjustment value greater than zero; an inverter frequency step size Δf.sub.inv set to an adjustment value greater than zero; an inverter phase shift step size Δθ.sub.inv set to an adjustment value greater than zero; and a bus voltage step size ΔV.sub.bus set to an adjustment value greater than zero. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx, bus voltage step size ΔV.sub.bus, inverter frequency step size Δf.sub.inv, and inverter phase shift step size Δθ.sub.inv are constant values. In some implementations, the reactance step sizes ΔX.sub.tx and ΔX.sub.rx, bus voltage step size ΔV.sub.bus, inverter frequency step size Δf.sub.inv, and inverter phase shift step size Δθ.sub.inv can be variable. For example, controller 125 or controller 129 can increase or decrease the magnitude of the respective step sizes dynamically during process 500c.
[0163] Process 500c starts at step 504. At step 562, transmitter controller 125 performs several checks while tuning the inverter phase shift in step 564. Transmitter controller 125 compares the measured input power P.sub.in to a target power level P.sub.target and the inverter phase shift θ.sub.inv to a phase shift limit θ.sub.limit (e.g., 180 degrees). When all of the comparisons in step 564 are true, then transmitter controller 125 increments the inverter phase shift θ.sub.inv by inverter phase shift step size Δθ.sub.inv at step 564. If any of the comparisons are false, at step 582, transmitter controller 125 checks whether the inverter phase shift θ.sub.inv is less than the phase shift limit θ.sub.limit. If so, process 500c proceeds to step 566. If not, process 500c proceeds to step 506.
[0164] At step 506, transmitter controller 125 performs several checks while tuning the inverter frequency in step 508. Transmitter controller 125 compares the measured input power P.sub.in to a target power level P.sub.target, the measured inverter output phase φ.sub.inv to an inverter output phase limit φ.sub.limit (e.g., 45 degrees), and the inverter frequency f.sub.inv to the minimum inverter frequency f.sub.inv,min. When all of the comparisons in step 506 are true, then transmitter controller 125 decrements the inverter frequency f.sub.inv by inverter frequency step size Δf.sub.inv at step 508. If any of the comparisons are false, the process 500a proceeds to step 510 of loop 501c.
[0165] Referring to phase loop, loop 501c, if the inverter output phase is not equal to the target inverter output phase, at step 510 transmitter controller 125 compares the inverter output phase to the target inverter output phase, at step 536, to determine whether the inverter output phase is greater than the target inverter output phase. If φ.sub.inv is greater than φ.sub.target, then, at step 538, transmitter controller 125 performs several additional checks. At step 538, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a minimum value X.sub.tx,min; whether P.sub.in is greater than P.sub.target, or whether a safety check has failed. The safety check can be, for example, an over voltage or over current check. If any of the checks are true, then loop 501c proceeds to an additional safety check at step 540. The safety check at step 540 can be the same safety check as performed at step 538, for example, to determine whether the safety check at step 538 was the check that caused the transmitter controller 125 to proceed to step 540. If so, then transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501c reverts back to step 562. If not, then loop 501c proceeds to step 512 of loop 503c to adjust the transmitter power. If all of the checks at step 538 are false, then transmitter controller 125 decrements the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501c reverts back to step 562.
[0166] Referring back to step 536, if φ.sub.inv is not greater than φ.sub.target, then, at step 546, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then loop 501c issue a fault condition 548. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 550, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501c reverts back to step 562.
[0167] Referring to the power loop, loop 503b, at step 512 transmitter controller 125 measures the input power P.sub.in, and compares the measured input power P.sub.in to a target power level P.sub.target. If P.sub.in equals P.sub.target the process 500c reverts to step 562. In addition, transmitter controller 125 can send data indicating the measured value of P.sub.in to the receiver 104. If P.sub.in does not equal P.sub.target process 500c proceeds to step 522. At step 522, transmitter controller 125 compares the input power to the target power level to determine whether the input power is greater than the target power level. If P.sub.in is not greater than P.sub.target, then, at step 534, transmitter controller 125 increments the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 503c reverts back to step 562. If P.sub.in is greater than P.sub.target, then, at step 524, transmitter controller 125 checks the bus voltage. If the bus voltage V.sub.bus is greater than a minimum bus voltage V.sub.bus,min, then, at step 532, transmitter controller 125 decrements the inverter bus voltage V.sub.bus by the bus voltage step size ΔV.sub.bus, and loop 503c reverts back to step 562.
[0168] If, at step 524, the bus voltage V.sub.bus is at a minimum bus voltage V.sub.bus,min, then the transmitter controller 125 reduces the transmitter power by adjusting either the variable transmitter reactance X.sub.tx, the inverter frequency f.sub.inv, or the inverter phase shift θ.sub.inv. At step 526, transmitter controller 125 checks whether the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max. If the variable transmitter reactance X.sub.tx is not at a maximum value X.sub.tx,max, then, at step 530, transmitter controller 125 increments the variable transmitter reactance X.sub.tx by the transmitter reactance step size ΔX.sub.tx, and loop 501c reverts back to step 562.
[0169] If the variable transmitter reactance X.sub.tx is already at a maximum value X.sub.tx,max, then the transmitter controller 125 checks whether the inverter frequency f.sub.inv is less than a maximum inverter frequency f.sub.inv,max at step 527. If the inverter frequency f.sub.inv is not already at a maximum value f.sub.inv,max, then, at step 528, transmitter controller 125 increments the inverter frequency f.sub.inv by the frequency step size Δf.sub.inv, and loop 503c reverts back to step 562. If the inverter frequency f.sub.inv is already at a maximum value f.sub.inv,max, then the transmitter controller 125 checks whether the inverter phase shift θ.sub.inv is greater than a minimum inverter phase shift θ.sub.inv,min at step 566. If the inverter phase shift θ.sub.inv is already at a minimum value θ.sub.inv,min, then loop 503c reverts to step 562 with no adjustments to the bus voltage V.sub.bus, the variable transmitter reactance X.sub.tx, or the inverter phase shift θ.sub.inv. If the inverter phase shift θ.sub.inv is not already at a minimum value θ.sub.inv,min, then, at step 568, transmitter controller 125 decrements the inverter phase shift φ.sub.inv by the phase shift step size Δθ.sub.inv, and loop 503c reverts back to step 562.
[0170] In some implementations, the magnitude of the transmitter reactance step size ΔX.sub.tx can be varied. For example, if the difference between φ.sub.inv and φ.sub.target is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the transmitter reactance step size ΔX.sub.tx. Correspondingly, if the difference between φ.sub.inv and φ.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of the transmitter reactance step size ΔX.sub.tx.
[0171] In some implementations, the magnitude of the bus voltage step size ΔV.sub.bus can be varied. For example, if the difference between P.sub.in and P.sub.target is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the bus voltage step size ΔV.sub.bus. Correspondingly, if the difference between P.sub.in and P.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of the bus voltage step size ΔV.sub.bus.
[0172] In some implementations, the magnitude of the inverter frequency step size Δf.sub.inv, can be varied. For example, if the difference between P.sub.in and P.sub.target, in step 506, is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the inverter frequency step size Δf.sub.inv. Correspondingly, if the difference between P.sub.in and P.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of inverter frequency step size Δf.sub.inv.
[0173] In some implementations, the magnitude of the inverter phase shift step size Δθ.sub.inv can be varied. For example, if the difference between P.sub.in and P.sub.target, in step 562, is large, for example, greater than a coarse adjustment threshold value, then the transmitter controller 125 can increase the inverter phase shift step size Δθ.sub.inv. Correspondingly, if the difference between P.sub.in and P.sub.target is small, for example, less than a fine adjustment threshold value, then the transmitter controller 125 can decrease the magnitude of inverter phase shift step size Δθ.sub.inv.
[0174] The following table (Table 1) shows experimental measurements of output voltage and efficiency (Eff.) for variations between relative positions of a wireless power transmitter and receiver for charging an electric vehicle operating according to processes described herein. Position X is the position of the receiver resonator coil relative to the transmitter resonator coil along the X-axis, where the X-axis runs along a width of the vehicle (e.g., driver door to passenger door), and where X=0 is the center of transmitter resonator coil. Position Y is the position of the receiver resonator coil relative to the transmitter resonator coil along the Y-axis, where the Y-axis runs along a length of the vehicle (e.g., front of the vehicle to the rear of the vehicle), and where Y=0 is the center of the transmitter resonator coil. Position Z is the separation distance between the receiver resonator coil and the transmitter resonator coil along the vertical Z-axis.
TABLE-US-00001 TABLE 1 Z (mm) X (mm) Y (mm) Vout (V) Eff (%) 160 0 0 280 94.01 160 0 0 350 94.46 160 0 0 420 94.42 160 100 75 280 94.03 160 100 75 350 94.32 160 100 75 420 93.84 160 150 75 280 93.74 160 150 75 350 94.08 160 150 75 420 93.56 190 0 0 280 94.14 190 0 0 350 94.50 190 0 0 420 94.19 190 100 75 280 93.81 190 100 75 350 93.75 190 100 75 420 93.11 190 150 75 280 93.10 190 150 75 350 93.10 190 150 75 420 91.86 220 0 0 280 93.97 220 0 0 350 94.03 220 0 0 420 93.27 220 100 75 280 92.82 220 100 75 350 92.52
[0175]
[0176] Block 602 lists the inputs and initial conditions for the system startup process 600 which include a power factor correction (PFC) stage of a transmitter set to OFF; an inverter pulse width modulation (PWM) set to OFF; an inverter frequency f.sub.inv set to a maximum frequency f.sub.inv,max; a variable transmitter reactance X.sub.tx (e.g., X3 of transmitter IMN 124) set to a maximum reactance value X.sub.tx,max; and a variable receiver reactance X.sub.rx (e.g., X3 of receiver IMN 126) set to a maximum reactance value X.sub.rx,max. The startup process 600 begins at step 604, the PFC is turned ON and bus voltage V.sub.bus is brought to minimum bus voltage V.sub.bus,min. At step 606, the inverter PWMs are turned ON. At step 608, variable receiver reactance X.sub.rx is adjusted to minimum receiver reactance X.sub.rx,min. At step 610, inverter frequency f.sub.inv is adjusted to target inverter frequency f.sub.inv,target. At step 612, the system begins steady state operations, e.g., according to one of processes 300, 400, 500a, 500b, or 500c.
[0177]
[0178] Shutdown process 601 begins, at step 612, with the system in steady state operation, e.g., according to one of processes 300, 400, 500a, 500b, or 500c. At step 614, variable receiver reactance X.sub.rx is brought to minimum receiver reactance X.sub.rx,min. At step 616, variable transmitter reactance X.sub.tx is brought to maximum transmitter reactance X.sub.tx,max, and at step 618, bus voltage V.sub.bus is brought to minimum bus voltage V.sub.bus,min. In some implementations, steps 616 and 618 can be performed directly by a transmitter. In some implementations, steps 616 and 618 can be performed indirectly. For example, steps 616 and 618 will be performed automatically as part of the steady state operations of processes 500a, 500b, and 500c (steps 524, 532, 526, and 530) simply be adjusting the target power P.sub.target to a shutdown value P.sub.shutdown at step 615. For example, P.sub.shutdown can be zero or near zero. As P.sub.target is decreased, the variable transmitter reactance X.sub.tx is brought to maximum transmitter reactance X.sub.tx,max and bus voltage V.sub.bus is brought to minimum bus voltage V.sub.bus,min by the steady state transmitter operations process. At step 620, the PFC is turned OFF and V.sub.bus is brought to 0 V. At step 622, the inverter PWMs are turned off. In some implementations, the wireless communication between the receiver and transmitter may be remain on or be turned off after power transmission is secured.
[0179] While the disclosed techniques have been described in connection with certain preferred embodiments, other embodiments will be understood by one of ordinary skill in the art and are intended to fall within the scope of this disclosure. For example, designs, methods, configurations of components, etc. related to transmitting wireless power have been described above along with various specific applications and examples thereof. Those skilled in the art will appreciate where the designs, components, configurations or components described herein can be used in combination, or interchangeably, and that the above description does not limit such interchangeability or combination of components to only that which is described herein.
[0180] For illustrative purposes, the foregoing description focuses on the use of devices, components, and methods in high power wireless power transfer applications, e.g., power transfer for charging electric vehicles.
[0181] More generally, however, it should be understood that devices that can receive power using the devices, components, and methods disclosed herein can include a wide range of electrical devices, and are not limited to those devices described for illustrative purposes herein. In general, any portable electronic device, such as a cell phone, keyboard, mouse, radio, camera, mobile handset, headset, watch, headphones, dongles, multifunction cards, food and drink accessories, and the like, and any workspace electronic devices such as printers, clocks, lamps, headphones, external drives, projectors, digital photo frames, additional displays, and the like, can receive power wirelessly using the devices, components, and methods disclosed herein. Furthermore, any electrical device, such as electric or hybrid vehicles, motorized wheel chairs, scooters, power tools, and the like, can receive power wirelessly using the devices, components, and methods disclosed herein. In addition, the devices, components, and methods disclosed herein may be used for applications outside of wireless power transfer.
[0182] In this disclosure, certain circuit or system components such as capacitors, inductors, resistors, are referred to as circuit “components” or “elements.” The disclosure also refers to series and parallel combinations of these components or elements as elements, networks, topologies, circuits, and the like. More generally, however, where a single component or a specific network of components is described herein, it should be understood that alternative embodiments may include networks for elements, alternative networks, and/or the like.
[0183] As used herein, the equalities and inequalities when referring to comparisons between transmitter or receiver operating parameters is not intended to require exact equivalence of values, but instead refers to an equivalence of values that are within a threshold or a tolerance of one another. For example, measured values such as powers, voltages, currents, and phases can be represented and stored as floating point numbers. As such, exact equivalence may be unlikely deepening on the precision of the measurements. Therefore, equivalence between such numbers and target values refers to equivalence within a threshold range, for example, equivalence within a tolerance of ±1%, ±2%, ±5%, or ±10% of the target value. Similarly, inequalities may require a measured value to be greater or less than a target value by an additional ±1%, ±2%, ±5%, or ±10% of the target value.
[0184] As used herein, the term “coupled” when referring to circuit or system components is used to describe an appropriate, wired or wireless, direct or indirect, connection between one or more components through which information or signals can be passed from one component to another.
[0185] As used herein, the term “direct connection” or “directly connected,” refers to a direct connection between two elements where the elements are connected with no intervening active elements between them. The term “electrically connected” or “electrical connection,” refers to an electrical connection between two elements where the elements are connected such that the elements have a common potential. In addition, a connection between a first component and a terminal of a second component means that there is a path between the first component and the terminal that does not pass through the second component.
[0186] Implementations of the subject matter and the operations described in this specification can be realized in digital electronic circuitry, or in computer software, firmware, or hardware, including the structures disclosed in this specification and their structural equivalents, or in combinations of one or more of them. Implementations of the subject matter described in this specification can be realized using one or more computer programs, i.e., one or more modules of computer program instructions, encoded on computer storage medium for execution by, or to control the operation of, data processing apparatus. Alternatively or in addition, the program instructions can be encoded on an artificially generated propagated signal, e.g., a machine-generated electrical, optical, or electromagnetic signal that is generated to encode information for transmission to suitable receiver apparatus for execution by a data processing apparatus. A computer storage medium can be, or be included in, a computer-readable storage device, a computer-readable storage substrate, a random or serial access memory array or device, or a combination of one or more of them. Moreover, while a computer storage medium is not a propagated signal; a computer storage medium can be a source or destination of computer program instructions encoded in an artificially generated propagated signal. The computer storage medium can also be, or be included in, one or more separate physical components or media (e.g., multiple CDs, disks, or other storage devices).
[0187] The operations described in this specification can be implemented as operations performed by a data processing apparatus on data stored on one or more computer-readable storage devices or received from other sources.
[0188] The term “data processing apparatus” encompasses all kinds of apparatus, devices, and machines for processing data, including by way of example a programmable processor, a computer, a system on a chip, or multiple ones, or combinations, of the foregoing. The apparatus can include special purpose logic circuitry, e.g., an FPGA (field programmable gate array) or an ASIC (application-specific integrated circuit). The apparatus can also include, in addition to hardware, code that creates an execution environment for the computer program in question, e.g., code that constitutes processor firmware, a protocol stack, a database management system, an operating system, a cross-platform runtime environment, a virtual machine, or a combination of one or more of them. The apparatus and execution environment can realize various different computing model infrastructures, such as web services, distributed computing and grid computing infrastructures.
[0189] A computer program (also known as a program, software, software application, script, or code) can be written in any form of programming language, including compiled or interpreted languages, declarative or procedural languages, and it can be deployed in any form, including as a stand-alone program or as a module, component, subroutine, object, or other unit suitable for use in a computing environment. A computer program may, but need not, correspond to a file in a file system. A program can be stored in a portion of a file that holds other programs or data (e.g., one or more scripts stored in a markup language document), in a single file dedicated to the program in question, or in multiple coordinated files (e.g., files that store one or more modules, sub-programs, or portions of code). A computer program can be deployed to be executed on one computer or on multiple computers that are located at one site or distributed across multiple sites and interconnected by a communication network.
[0190] The processes and logic flows described in this specification can be performed by one or more programmable processors executing one or more computer programs to perform actions by operating on input data and generating output. The processes and logic flows can also be performed by, and apparatus can also be implemented as, special purpose logic circuitry, e.g., an FPGA (field programmable gate array) or an ASIC (application-specific integrated circuit).
[0191] Processors suitable for the execution of a computer program include, by way of example, both general and special purpose microprocessors, and any one or more processors of any kind of digital computer. Generally, a processor will receive instructions and data from a read-only memory or a random access memory or both. Elements of a computer can include a processor for performing actions in accordance with instructions and one or more memory devices for storing instructions and data. Generally, a computer will also include, or be operatively coupled to receive data from or transfer data to, or both, one or more mass storage devices for storing data, e.g., magnetic, magneto-optical disks, or optical disks. However, a computer need not have such devices. Moreover, a computer can be embedded in another device, e.g., a wireless power transmitter or receiver or a wirelessly charged or powered device such as a vehicle, a mobile telephone, a personal digital assistant (PDA), a mobile audio or video player, a game console, or a Global Positioning System (GPS) receiver, to name just a few. Devices suitable for storing computer program instructions and data include all forms of non-volatile memory, media and memory devices, including by way of example semiconductor memory devices, e.g., EPROM, EEPROM, and flash memory devices; magnetic disks, e.g., internal hard disks or removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks. The processor and the memory can be supplemented by, or incorporated in, special purpose logic circuitry.
[0192] While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any implementation of the present disclosure or of what may be claimed, but rather as descriptions of features specific to example implementations. Certain features that are described in this specification in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable sub-combination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a sub-combination or variation of a sub-combination.
[0193] Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the implementations described above should not be understood as requiring such separation in all implementations, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.