Trailer Hitch Apparatus with Obtuse-Angled Elongate Winch Support Providing Improved Vehicle-End Profile and Hinged Door or Tailgate Clearance
20170217267 · 2017-08-03
Inventors
Cpc classification
B60D1/185
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a trailer hitch apparatus having a fixed, or a pivotally movable, upwardly extending obtuse-angled elongate winch support, which at an extended upper end has a winch mount configurable for mounting a winch atop thereof, such that the winch is operable spaced away from a vehicle-end profile and the winch and an upper portion of the obtuse-angled winch support provide improved or unrestricted vehicle hinged door or tailgate clearance. Embodiments of the apparatus upwardly extending obtuse-angled member are provided wherein a lower end thereof is rendered fixed, pivotal, hinged and/or reversible adjacent a normally horizontal elongate member configured at a normally vehicle-facing end to be inserted by a user within, and secured to, a trailer hitch receiver mounted on a vehicle, and configured at an opposite distal end having a trailer hitch ball mount, such that a trailer hitch ball and separate mounted winch are simultaneously or separately employable.
Claims
1. A trailer ball mount and elongate obtuse-angled winch support incorporating apparatus, comprising: a lower elongate tube member configured at a trailer receiver-tube engaging end portion for being inserted into and releasably mounted, in a generally horizontal orientation, within a receiver tube of a vehicle-mounted trailer hitch receiver; said lower elongate tube member configured at a distal end integrally formed with a trailer ball mount, and configured along an intermediate portion between said ball mount and said end portion such that opposite vertical side portions of the lower elongate tube member each have a pair of horizontally spaced apart apertures; an upper elongate tube member normally retained adjacently above the intermediate portion of the lower elongate tube member and at an upwardly and outwardly extending obtuse angle relative thereto, wherein, a portion of, or entire, opposite vertical sides of the upper elongate tube member each comprise an adjoining planar gusset, and wherein each gusset further comprises a downwardly extending normally wider than tall gusset lower portion having a pair of horizontally spaced apart apertures, and said upper elongate tube member further configured at an upper end integrally formed with a bottom surface of a winch mount; a first aperture pair located in a first gusset lower portion and a second aperture pair located in an opposing second gusset lower portion each configured adjacently alignable with a respective third aperture pair located in a first vertical side of, and fourth aperture pair located in an opposing second vertical side of, the lower elongate tube member, such that, the aperture pairs of the first and second gusset lower portions when aligned with the aperture pairs of the first and second vertical sides of the lower elongate tube member allow for a first releasably retainable pin or fastener to be positioned in transversely aligned forward apertures of the aperture pairs, and/or a second releasably retainable pin or fastener to be positioned in transversely aligned rearward apertures of the aperture pairs, wherein, the upper elongate tube member is rendered: a.) retained at an obtuse angle when the first and second releasably retainable pins or fasteners are each positioned respectively in a transversely aligned set of apertures, b.) pivotally movable over a range of angles when a single releasably retainable pin or fastener is positioned in a transversely aligned set of apertures, c.) removable from, or alignable with, the lower elongate tube member when no pin or fastener is employed; and wherein, a winch, when mounted securely atop a winch mount of said upper elongate tube member retained at an obtuse angle so as to be spaced away from a vehicle, and a trailer ball when fastened securely to said trailer ball mount, are configured simultaneously or separately employable.
2. The apparatus of claim 1 wherein said lower elongate tube member and said upper elongate tube member are each made of a contiguously formed material having a square-tube or a rectangular-tube cross-section and of sufficient strength with reinforcement of said planar gussets to meet or exceed a pull-force of a corresponding mounted winch.
3. The apparatus of claim 1 wherein, the apparatus material is in part or entirely made of at least one of graphene, steel, an alloy, a composite.
4. The apparatus of claim 2 wherein the length of the upper elongate tube member normally retained at an upwardly and outwardly extending obtuse angle adjacent above and relative to the intermediate portion of the lower elongate tube member, is spaced away from a corresponding vehicle such that at least an outer portion of the winch is aligned vertically above a portion of the trailer ball mount; and, is of sufficient height for an aligning of a winch cable extending outwardly from a winch mounted on said winch mount and a cable hook of the cable connecting to a portion of a vehicle or watercraft, to facilitate a pulling of the vehicle or watercraft onto a trailer, or onto a fenced trailer with the cable passing through a fence gap, when the trailer is coupled to the trailer ball of said apparatus, such that cable wear and tear, or cable abrasion, to an outwardly extended cable portion is substantially reduced or eliminated.
5. The apparatus of claim 1 wherein, said upper elongate tube member normally retained at a first upwardly extending obtuse angle adjacent above and relative to the intermediate portion of the lower elongate tube member, is configured positionable to and retained at a reversed second upwardly extending obtuse angle adjacent the intermediate portion, by a removal of said first and second releasably retainable pins or fasteners, a rotating of the upper elongate tube member 180 degrees and an aligning of the upper elongate tube member such that the aperture pairs of the first and second gusset lower portions are aligned with the aperture pairs of the first and second vertical sides of the lower elongate tube member, and said first and second releasably retainable pins or fasteners each positioned respectively in a transversely aligned set of apertures.
6. The apparatus of claim 1 wherein, said upper elongate tube member normally retained at a first upwardly extending obtuse angle is rendered pivotally movable about a single releasably retainable pin or fastener positioned in one of a forward set of transversely aligned apertures, a rearward set of transversely aligned apertures, over a range of angles including an angle wherein the upper elongate tube member is parallel or approximately parallel with that of said lower elongate tube member, such that, a pivotally movable tailgate of a vehicle, or each pivotally movable door of a vehicle, to which the apparatus is releasably mounted and is nearby, are pivotally movable over an entire pivot range, or substantially entire pivot range, normally provided by the vehicle.
7. The apparatus of claim 1 wherein, an acute angled profile portion of the apparatus located adjacent a vertex at a lower end of said upper elongate tube member and an adjacent upper side of said lower elongate tube member, and/or located adjacent a vertex at an upper end of said upper elongate tube member and an adjacent underside of said winch mount, is/are integrally formed with two adjacent sides of, and reinforced by, a generally triangular shaped gusset made of a same or similar size square-tube or a rectangular-tube material as that of the lower and upper elongate tube members.
8. The apparatus of claim 7 wherein at least one of, a first outward-facing vertical side, each of a first and an opposite second outward-facing vertical side of, said upper elongate tube member and said lower elongate tube member, is integrally formed with an inward-facing side of a planar metal plate gusset; wherein, a planar metal plate gusset covers and reinforces most or all of a respective outward-facing vertical side profile of the upper elongate tube member inclusive of one or more of said triangular shaped gussets, and most or all of a respective outward-facing vertical side of the intermediate portion of the lower elongate tube member.
9. The apparatus of claim 1 further comprising a reinforcing upright tube support member configured at a lower end for being centered about and supported by an upward-facing surface normally surrounding a mounted trailer ball, or configured at a lower end for being aligned and supported atop said lower elongate tube member; said reinforcing upright support member configured at an upper end for supporting a normally forward-facing side, or a normally rearward-facing side, of a pivotally movable upper elongate tube member pivoted into contact with one of an uppermost end of an upright tube support member, an upper end of an upright tube support member configured having a pivotally mounted elongate tube member support thereon.
10. A trailer ball mount and elongate obtuse-angled winch support incorporating apparatus, comprising: a lower elongate tube member configured at a trailer receiver-tube engaging end portion for being inserted into and releasably mounted, in a generally horizontal orientation, within a receiver tube of a vehicle-mounted trailer hitch receiver; said lower elongate tube member configured at a distal end integrally formed with a trailer ball mount such that at least an upper portion of trailer hitch ball is in alignment with the elongate tube, and further configured along an intermediate portion between said ball mount and said end portion such that a first vertical side portion and an opposite second vertical side portion of the lower elongate tube member each has an aperture located nearby said distal end, a portion of an upper surface of the lower elongate tube member located nearby said distal end configured adjoining an underside of a lower leaf of a hinge, wherein an outer surface of an upper leaf of the hinge is configured adjoining a lower forward-facing portion of an upper elongate tube member; said upper elongate tube member normally retained adjacently above the intermediate portion of the lower elongate tube member and at an upwardly and outwardly extending obtuse angle relative thereto, wherein, a portion of, or entire, opposite vertical sides of the upper elongate tube member each comprise an adjoining planar gusset, wherein each gusset further comprises a downwardly extending normally wider than tall gusset lower portion each having an aperture located nearby said distal end, and said upper elongate tube member further configured at an upper end integrally formed with a bottom surface of a winch mount; a first aperture located in a first gusset lower portion and a second aperture located in an opposing second gusset lower portion each configured adjacently alignable with a respective third aperture located in a first vertical side of, and fourth aperture located in an opposing second vertical side of, the lower elongate tube member, such that, the apertures of the first and second gusset lower portions when aligned with the apertures of the first and second vertical sides of the lower elongate tube member allow for a releasably retainable pin or fastener to be transversely positioned in the aligned apertures, wherein, the upper elongate tube member is rendered retained at an obtuse angle when a releasably retainable pin or fastener is transversely positioned in the aligned apertures, or is rendered pivotally movable over a range of angles about a pivot point of the hinge when a single releasably retainable pin or fastener is removed from the transversely aligned apertures; and wherein, a winch when mounted securely atop a winch mount of said upper elongate tube member retained at an obtuse angle so as to be spaced away from a vehicle, and a trailer ball when fastened securely to said trailer ball mount, are configured simultaneously or separately employable.
11. The apparatus of claim 11 wherein said lower elongate tube member and said upper elongate tube member are each made of a contiguously formed material having a square-tube or a rectangular-tube cross-section and of sufficient strength with reinforcement of said planar gussets to meet or exceed a pull-force of a corresponding mounted winch.
12. The apparatus of claim 11 wherein, the apparatus material is in part or entirely made of at least one of graphene, steel, an alloy, a composite.
13. The apparatus of claim 11 wherein the length of the upper elongate tube member normally retained at an upwardly and outwardly extending obtuse angle adjacent above and relative to the intermediate portion of the lower elongate tube member, is spaced away from a corresponding vehicle such that at least a portion of the winch is aligned vertically above a portion of the trailer ball mount; and, is of sufficient height for an aligning of a winch cable extending outwardly from a winch mounted on said winch mount and a cable hook of the cable connecting to a portion of a vehicle or watercraft, to facilitate a pulling of the vehicle or watercraft onto a trailer, or onto a fenced trailer with the cable passing through a fence gap, when the trailer is coupled to the trailer ball of said apparatus, such that cable wear and tear, or cable abrasion, to an outwardly extended cable portion is substantially reduced or eliminated.
14. The apparatus of claim 11 wherein, said upper elongate tube member normally retained at a first upwardly extending obtuse angle is rendered pivotally movable about a single releasably retainable pin or fastener positioned in a set of transversely aligned apertures, over a range of angles including an angle wherein the upper elongate tube member is parallel or approximately parallel with that of said lower elongate tube member, such that, a pivotally movable tailgate of a vehicle, or each pivotally movable door of a vehicle, to which the apparatus is releasably mounted and is nearby, are pivotally movable over an entire pivot range, or substantially entire pivot range, normally provided by the vehicle.
15. The apparatus of claim 11 further comprising a reinforcing upright tube support member configured at a lower end for being centered about, and supported by an upward-facing surface normally surrounding, a mounted trailer ball, or centered and supported atop said lower elongate tube member; said reinforcing upright support member configured at an upper end for supporting a normally forward-facing side, or a normally rearward-facing side, of a pivotally movable upper elongate tube member pivoted into contact with one of an uppermost end of an upright tube support member, an upper end of an upright tube support member configured having a pivotally mounted elongate tube member support thereon.
16. A trailer ball mount and elongate obtuse-angled winch support incorporating apparatus, comprising: a lower elongate tube member configured at a trailer receiver-tube engaging end portion for being inserted into and releasably mounted, in a generally horizontal orientation, within a receiver tube of a vehicle-mounted trailer hitch receiver; said lower elongate tube member configured at a distal end integrally formed with a trailer ball mount, and configured along an intermediate portion between said ball mount and said end portion having a first vertical side portion and an opposite second vertical side portion; said upper elongate tube member mounted adjacently above the intermediate portion of the lower elongate tube member and at an upwardly and outwardly extending obtuse angle relative thereto, wherein, a portion of, or entire, opposite vertical sides of the upper elongate tube member each comprise an adjoining planar gusset, wherein each gusset further comprises a downwardly extending widened gusset lower portion having an inward-facing side integrally formed with an outward-facing side of the intermediate portion of the lower elongate tube member; the upper elongate tube member further configured at an upper end integrally formed with a bottom surface of a winch mount; wherein, a winch when mounted securely atop a winch mount of the obtuse angled upper elongate tube member so as to be spaced away from a vehicle, and a trailer ball when fastened securely to said trailer ball mount, are configured simultaneously or separately employable.
17. The apparatus of claim 16 wherein said lower elongate tube member and said upper elongate tube member are each made of a contiguously formed sturdy and durable material and having a square-tube or a rectangular-tube cross-section, and wherein, said material is in part or entirely made of at least one of graphene, steel, an alloy, a composite.
18. The apparatus of claim 1 wherein, an acute angled profile portion of the apparatus located adjacent a vertex at a lower end of said upper elongate tube member and an adjacent upper side of said lower elongate tube member, and/or located adjacent a vertex at an upper end of said upper elongate tube member and an adjacent underside of said winch mount, is/are integrally formed with two adjacent sides of, and reinforced by, a generally triangular shaped gusset made of a same or similar size square-tube or a rectangular-tube material as that of the lower and upper elongate tube members.
19. The apparatus of claim 18 wherein at least one of, a first outward-facing vertical side, each of a first and an opposite second outward-facing vertical side of, said upper elongate tube member and said lower elongate tube member, is integrally formed with an inward-facing side of a planar metal plate gusset; wherein, a planar metal plate gusset covers and reinforces most or all of a respective outward-facing vertical side profile of the upper elongate tube member inclusive of one or more of said triangular shaped gussets, and most or all of a respective outward-facing vertical side of the intermediate portion of the lower elongate tube member.
20. The apparatus of claim 16 further comprising, an upper end of said upper elongate tube member having a recessed upward-facing socket or receiver tube with interior sides thereof being polygonal in cross-section; an underside surface portion of said winch mount further comprising a normally downwardly extending socket or receiver insert member sized and shaped to be inserted into the socket or receiver tube and configured to be releasably fastened therein with minimal or no play, wherein, a winch securely mounted atop the winch mount is selectively rotatable from a first releasably fastened selected position to a next selected rotated position by a unfastening and removal of the insert member from the socket or receiver tube, a rotating of the insert member into alignment with said next selected rotated position, inserting and releasably fastening the insert member therein, in accordance with the polygonal cross-section sides available within the socket or receiver tube and the receiver insert member configured releasably fastenable therein.
21. The apparatus of claim 1 further comprising one or more reinforcing upright tube support members, wherein a reinforcing upright tube support member is configured positionable in an upright manner, at an upper end, intermediate and adjacently supporting a lower side portion of either a mounted said lower elongate tube member or a said trailer ball mount thereof, and at a lower end adjacently supported by a surface located vertically below the lower elongate tube member or the trailer ball mount, so as to bear a downward load or force associated with an operation of a respective mounted winch; said reinforcing upright tube support member further comprising a tube material of sufficient grade to withstand said downward force or load, and configured supported in either or both of a jack-stand like manner, an interfitting arrangement occurring between said upper end and said lower side; and, said reinforcing upright tube support member further configured having either a fixed height or an adjustable height.
22. The apparatus of claim 11 further comprising one or more reinforcing upright tube support members, wherein a reinforcing upright tube support member is configured positionable in an upright manner, at an upper end, intermediate and adjacently supporting a lower side portion of either a mounted said lower elongate tube member or a said trailer ball mount thereof, and at a lower end adjacently supported by a surface located vertically below the lower elongate tube member or the trailer ball mount, so as to bear a downward load or force associated with an operation of a respective mounted winch; said reinforcing upright tube support member further comprising a tube or pipe material of sufficient grade to withstand said downward force or load, and configured supported in either or both of a jack-stand like manner, an interfitting arrangement occurring between said upper end and said lower side; and, said reinforcing upright tube support member further configured having either a fixed height or an adjustable height.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, wherein like numbers designate like objects, and in which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] For the purpose of improving clarity of understanding, one or more reference numerals employed in an earlier drawing figure may be repeated in one or more subsequent figures.
[0029] In reference to
[0030] Preferably an upper end and a lower end of an elongate obtuse-angled winch support member 14 (when installed for use) are each configured, formed or made principally horizontal, such that a winch mounting plate 44, and a winch 42 mounted thereabove, are supported principally in a horizontal plane parallel to the lower end of the obtuse-angled winch support member, and/or a welded seam around the perimeter of the lower end. To further increase the pull-strength of an obtuse-angled elongate winch support member 14 and/or one or more joints thereof, one or more generally triangular shaped gussets can be employed made of a metal suitable to be welded into place e.g., as shown in
[0031] In
[0032] In reference to
[0033] In reference to
[0034] As depicted in
[0035] It is noted that other pivot arrangements, not requiring a hinge 62, are also provided and made available for use, e.g., as depicted in
[0036] To quickly convert the dual lock-pinned assembly into a pivot-enabled assembly and provide a pivoting of the assembly over a pivot range, a first releasably fastenable lock-pin or fastener is removed while a second releasably fastenable lock-pin or fastener (hereinafter referred to as ‘lock-pin’) is left in place to serve as a pivot point, or pivot joint. Thus, a quick removal of either (only one) lock-pin, such as a lock-pin 72 in apertures 70, provides for a pivoting of an elongate obtuse-angle member 14, gusset plate(s) 50 and winch 42 (assembly) through a pivot range having highest normally pivot position e.g., as depicted in
[0037] To quickly convert a single or dual lock-pinned assembly into a separably employable assembly or a reversible assembly, both lock-pins are removed from their respective apertures (70 and 82) as shown in
[0038] Additionally, the reversed components are pivot-enabled over a pivot range e.g., by a removal of a single lock-pin e.g., lock-pin 82, to be pivoted to a lowered pivot position, for example to rest on a tailgate, a bed or floor of a truck, or a floor of a van, and the like.
[0039]
[0040] It is noted that in each of the preferred embodiments previously described a wheeled-trailer, sled, or other towable vehicle or device, selectable from varied types of such, can remain hitched to a ball 34 of a ball mount 32 before, after and while a winch 42 is employed for one or more tasks, and the towing vehicle driven from one location to one or more other locations, such that the ball 32 and winch 42 are concurrently employable, individually employable and/or in the removable-components embodiments separately employable, at any time and any of the locations. For example, to work with a trailer there is no need to further install and secure by a lock-pin a trailer hitch ball mount and ball configured removably securable in a distal end of a horizontal member already mounted in a trailer hitch receiver. Furthermore, by providing an elongate horizontal member 12 which is preferably integrally formed and equipped on a distal end with a ball mount affixed (e.g., welded) thereon, trailer hitch play or wobbling (and/or knocking sounds) attributable to apparatus having one or more jointed horizontally-aligned or inter-fitting components is eliminated. When any or all tasks are completed, a lock-pin retaining the apparatus 10 within a trailer hitch receiver e.g., fully extending through a pin aperture 58 of an elongate horizontal member 12 and corresponding apertures of the receiver, can be removed, which in turn, allows the apparatus 10 to be removed and stored for subsequent use, or employed on another vehicle.
[0041] In
[0042] In reference to
[0043] In contrast, the present invention employs an elongate horizontal member, configured along an outer end portion/upper surface, having an elongate obtuse-angled winch support member of 110° or greater, which extends both outwardly and upwardly to a winch mount. The obtuse-angled configuration locates an entire vehicle-facing side of the assembly and a winch mounted thereabove (whether fixed or configured pivotal over a pivot range) such that a significantly increased clearance and vehicle compatibility is provided to accommodate more varied vehicle-end profiles including those with recessed and conventionally mounted trailer hitch assemblies. The present invention also teaches different ways to reversibly configure its angled components (or one or elements thereof) such that a winch, winch cable and hook are employable to perform various tasks within a truck bed or interior of a vehicle or van.
[0044] In reference to
[0045] In reference to the two-dimensional views of
[0046] For the purposes of providing an ease of understanding a somewhat simplified illustration is provided, wherein
[0047] A four-sided receiver-insert 96 can be configured with a single or cross-wise transverse apertures 98, which are located on a receiver-insert so as to align with a corresponding aperture or cylindrical passageway configured extending transversely through one or both gusset plate(s) 50 and/or the sides of an elongate winch support member 14. To facilitate a more positive retention of a multi-sided receiver-insert 96 within a corresponding multi-sided receiver tube or socket 94, the receiver-insert can be configured about an outer surface with a horizontal annular recess alignable with one or more threaded fasteners, wherein, the apertures of one or both gusset plate(s) 50 and/or the sides of an elongate winch support member 14 are threaded, such that a distal end of the one or more threaded fasteners can each be tightened into and positively engage a portion of the annular recess following an insertion of a receiver-insert. Alternatively, a receiver-insert can be configured on one or more sides having an indent, or somewhat recessed aperture which positively receives an end of a respective tightened threaded-fastener. In either case, a multi-sided receiver-insert 96 can be made securable within an upright or vertical receiver or socket 94 in a removably securable manner by suitable removable fasteners, for example, by one or more set screws, thumb screws, or one or more spring-loaded pins that can be momentarily pulled to disengage a respective aperture, indent or annular recess and released to selectively engage the same. In each a multi-sided receiver-insert 96 is positively securable within an upright or vertical receiver or socket 94 and all components of the apparatus, welds and/or joint as configured above, are made of a material having sufficient strength to meet or exceed the pull capacity of a corresponding mounted winch 42.