LOW PROFILE ADJUSTABLE SOFT CLOSE HINGE APPARATUS
20170218675 · 2017-08-03
Assignee
Inventors
Cpc classification
E05F5/02
FIXED CONSTRUCTIONS
E05Y2800/00
FIXED CONSTRUCTIONS
E05D3/142
FIXED CONSTRUCTIONS
E05D5/0276
FIXED CONSTRUCTIONS
E05F5/006
FIXED CONSTRUCTIONS
E05D7/0407
FIXED CONSTRUCTIONS
International classification
E05D7/04
FIXED CONSTRUCTIONS
Abstract
Disclosed is a low profile, adjustable, soft close hinge comprised of a hinge cup pivotally connected to a hinge body via a hinge arm and a hinge link in a four-bar linkage arrangement. A spring biases the hinge to a closed position. The hinge body is adjustably connected to an inner frame with an overlay adjustment screw and depth adjustment cam. The inner frame releasably connects the hinge body to a mounting plate. A stop bracket is adjustably and slidably connected to the hinge body by a cam. The adjustable position of the stop bracket relative to the hinge body determines the point at which the damping functionality of a damper begins during a hinge closing movement. A linkage sub-assembly pivotally connects the damper to the hinge link.
Claims
1. An adjustable soft close hinge comprising: a hinge cup connected to a hinge body by a hinge arm and a hinge link; a damper, having a damping function, having a first end and a second end; the first end pivotally connected to the hinge link; a stop bracket adjustably connected to the hinge body and slidingly engaged with the second end; a soft close cam, seated in the hinge body, comprising an offset protrusion rotatably engaged with the stop bracket; and, wherein upon rotation of the soft close cam, the offset protrusion rotates within the stop bracket and the stop bracket moves longitudinally with respect to the hinge body such that the damping function is adjusted.
2. The adjustable soft close hinge of claim 1 further comprising: an inner frame adjustably connected to the hinge body; an overlay adjustment screw threadably attached to the hinge body and slidably attached to the inner frame; and, wherein upon rotation of the overlay adjustment screw, a relative distance between the hinge body and the inner frame is altered.
3. The adjustable soft close hinge of claim 1 further comprising: an inner frame adjustably connected to the hinge body; a depth adjustment cam seated in and rotatable within the hinge body and rotatably connected to the inner frame; and, wherein upon rotation of the depth adjustment cam, a longitudinal position of the hinge body relative to the inner frame is altered.
4. The adjustable soft close hinge of claim 1 wherein the hinge link is comprised of a plurality of interlocking plates.
5. The adjustable soft close hinge of claim 1 further comprising: a peak on the hinge link; a spring arm, extending from the spring, adjacent the hinge body; a spring brace, extending from the spring, contacting the peak; and, wherein during a closing movement of the hinge, the spring brace maintains contact with the peak.
6. The adjustable soft close hinge of claim 5 wherein the hinge link is comprised of a plurality of interlocking plates.
7. The adjustable soft close hinge of claim 1 further comprising: a linkage sub-assembly comprising a pivot link and a connecting link; the pivot link connecting the damper and the connecting link; and, the connecting link connecting the pivot link and the hinge link.
8. The adjustable soft close hinge of claim 1 further comprising: a first spacer adjacent the hinge link and the hinge body and a second spacer adjacent the hinge link and the hinge body.
9. The adjustable soft close hinge of claim 1 wherein the soft close cam further comprises: a base section adjacent the hinge body; a neck section seated within the hinge body and adjacent to and concentrically aligned with the base section along a first axis; the offset protrusion extending from the neck section along a second axis and engaging a hole in the stop bracket; and, wherein upon rotation of the soft close cam, the offset protrusion urges the stop bracket to move longitudinally relative to the hinge body.
10. The adjustable soft close hinge of claim 1 further comprising: the damper pivotally connected to the hinge body by a pin; a slot on the stop bracket, having an open end and a closed end, where the pin is slidably engaged with the slot; and, wherein onset of the damping function begins when the pin abuts the closed end.
11. The adjustable soft close hinge of claim 10 wherein a longitudinal position of the closed end is altered by rotation of the soft close cam.
12. The adjustable soft close hinge of claim 1 further comprising: a set of graduated indicia on the hinge body surrounding the soft close cam; and, a radial indicator on the soft close cam, adjacent the set of graduated indicia.
13. The adjustable soft close hinge of claim 1 wherein the hinge cup, the hinge body, the hinge arm, and the hinge link form a 4-bar linkage arrangement biased by a spring.
14. A low profile, soft close hinge comprising: a hinge body pivotally connected to a hinge cup by a hinge arm and biased by a spring; the hinge body pivotally connected to the hinge cup by a hinge link; an inner frame adjustably connected to the hinge body; a stop bracket adjustably connected to the hinge body by a soft close cam; an offset protrusion extending from the soft close cam and engaging the stop bracket; a damper, having a damping function, slidable within the stop bracket; the damper pivotally connected to the hinge link and slidably connected to the hinge body; and, wherein upon rotation of the soft close cam, the offset protrusion rotates within the stop bracket and adjusts a longitudinal position of the stop bracket relative to the hinge body such that onset of the damping function is adjusted.
15. The low profile, soft close hinge of claim 14 further comprising: a damper pin slidable within a slot in the hinge body; wherein as the hinge moves from an open position to a closed position, the damper pin abuts the stop bracket.
16. The low profile, soft close hinge of claim 14 wherein the hinge link is comprised of a plurality of interlocking plates.
17. The low profile, soft close hinge of claim 14 further comprising: a peak on the hinge link; a spring arm, extending from the spring, adjacent the hinge body; a spring brace, extending from the spring, contacting the peak; and, wherein during a closing movement of the hinge, the spring brace maintains contact with the peak.
18. The low profile, soft close hinge of claim 14 further comprising: an overlay adjustment screw engaged with the hinge body and slidably attached to the inner frame; and, wherein upon rotation of the overlay adjustment screw, a relative distance between the hinge body and the inner frame is altered.
19. The low profile, soft close hinge of claim 14 further comprising: a depth adjustment cam seated in the hinge body and rotatably connected to the inner frame; and, wherein upon rotation of the depth adjustment cam, a longitudinal position of the hinge body relative to the inner frame is altered.
20. A method of adjusting the damping function of a soft close hinge comprising: providing a hinge body pivotally connected to a hinge cup by a hinge arm and a hinge link and biased by a spring; providing a stop bracket slidable relative to the hinge body; providing a damper having a damper function slidable within the stop bracket and pivotably connected to the hinge link; providing a soft close cam rotatable and slidable within the hinge; providing an offset protrusion extending from the soft close cam and rotatably connected to the stop bracket; rotating the soft close cam such that the protrusion urges the stop bracket to move longitudinally with respect to the hinge body and a start point of the damping function is adjusted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0028] In the description that follows, like parts are marked throughout the specification and figures with the same numerals, respectively. The figures are not necessarily drawn to scale and may be shown in exaggerated or generalized form in the interest of clarity and conciseness.
[0029] Referring to
[0030] Seated in hinge body 108 are overlay adjustment screw 120, helical cam 122, and depth adjustment cam 124. Passing laterally through hinge body 108 are linkage pivot pin 130 and damper pin 132. Housed within hinge body 108 is inner frame 126. The position of inner frame 126 is adjustable relative to hinge body 108 via overlay adjustment screw 120 and depth adjustment cam 124. Stop bracket 134 is slidable within inner frame 126. Stop bracket 134 is adjustable relative to hinge body 108. Stop bracket 134 is affixed adjacent helical cam 122 by plate 135. Damper 136 is housed within and slidably engaged with stop bracket 134. Damper 136 is pivotally connected to linkage sub-assembly 128. Release assembly 138 is slidably engaged with inner frame 126. Coil spring 140 biases release assembly 138 away from and out of inner frame 126. Release assembly 138 in conjunction with hooks 139 releasably attach inner frame 126 to a mounting plate where the mounting plate is securely affixed to a cabinet carcass. Typically, the mounting plate is affixed with mounting screws and the location of the mounting plate can be adjusted in a vertical plane without removing the mounting screws completely. A force applied to release assembly 138 towards inner frame 126 compresses coil spring 140 and allows for quick connection and quick release of hinge 100 to the mounting plate.
[0031] Referring to
[0032] The upper surface of hinge body 108 includes threaded hole 220, helical cam hole 222, and cam slot 224. Threaded hole 220 receives a threaded section of overlay adjustment screw 120. Helical cam hole 222 receives helical cam 122 and cam slot 224 receives depth adjustment cam 124.
[0033] Referring to
[0034] Referring to
[0035] Referring to
[0036] Damper 136 is comprised of piston rod 240 extending from cylinder 242. Piston rod 240 includes piston head 241 on one end contained within cylinder 242 and link hole 246 on the opposite end for pivotal connection to linkage sub-assembly 128. Cylinder 242 includes hole 244 for pivotal connection to hinge body 108. Hole 244 is sized to accommodate damper pin 132. Cylinder 242 is permitted to slide longitudinally within stop bracket 134 through the length of slot 238. Damper 136 is a single direction damper. Damper 136 provides a damping functionality as piston rod 240 moves in an outwardly direction from cylinder 242.
[0037] Linkage sub-assembly 128 is comprised of pivot link 250 and connecting link 270. Pivot link 250 is comprised of a pair of generally triangular shaped plates bridged together by a brace. Pivot link 250 includes piston rod hole 251, pivot hole 252 and connecting link hole 253. Connecting link 270 is comprised of a pair of identically shaped opposing links bridged by a brace. Connecting link 270 includes pivot link hole 273 and hinge link hole 274. Connecting ling 270 is pivotally connected to pivot link 250 with pin 286 through pivot link hole 273 and connecting link hole 253. Pivot link 250 is pivotally connected to damper 136 with pin 288 through piston rod hole 251 and link hole 246.
[0038] Hinge link 106 is comprised a plurality of interlocking plates. In a preferred embodiment, each plate is formed by a single stamping operation. Hinge link 106 includes connecting link hole 275, pivot hole 276, and pivot hole 277. Hinge link 106 further includes arcuate surface 283 leading to peak 284. Shock absorbing spacers 280 and 281 are adjacent opposite sides of hinge link 106 and are axially aligned with pivot holes 276. In preferred embodiments, the spacers are formed of a semi-rigid plastic polymer material such as .sup.Teflon® or Delrin®. The materials are also resilient and so can be repeatedly compressed both axially and radially and will return to their original dimensions. In a preferred embodiment, spacers 280 and 281 are cylindrical, have a circular cross section, and may freely rotate. Each spacer includes a hole for receiving pin 114.
[0039] Hinge link 106 is pivotally connected to connecting link 270 with pin 285 through hinge link hole 274 and connecting link hole 275. Hinge link 106 is pivotally connected to hinge body 108 with pin 114 through pivot hole 276 and pivot hole 214. Hinge link 106 is pivotally connected to hinge cup 102 with hinge cup pin 110 through pivot hole 277.
[0040] Spring 116 is coiled around pin 112 and biases hinge 100 to a closed position. Spring 116 comprises a pair of spring arms 290 and spring brace 292. Spring arms 290 extend from the coil and rest adjacent hinge body 108. Spring brace 292 extends from the coil and rests adjacent peak 284. As hinge 100 opens and closes, spring brace 292 maintains contact with peak 284, varying the bias provided by spring 116.
[0041] Referring to
[0042] Ultimately, the position of stop bracket 134 with respect to hinge body 108 and damper pin 132 determines when the damping function of damper 136 begins. Therefore to adjust the damping functionality the longitudinal position of stop bracket 134 relative to hinge body 108 is adjusted. Adjusting the position of stop bracket 134 is accomplished by rotating helical cam 122. Damper pin 132 may slide within slot 232 with respect to hinge body 108. Rotating helical cam 122 alters the longitudinal position of stop bracket 134 with respect to hinge body 108. As helical cam 122 is rotated, protrusion 236 engages and follows groove 180 and causes stop bracket 134 to move longitudinally relative to hinge body 108. Protrusion 236 can follow the entire length of groove 180. As shown in
[0043] In the open position, shown in
[0044] Hinge 100 provides adjustment in two directions after mounting. One direction of adjustment is the depth movement of the cabinet door. This adjustment is required when the inside face of the door does not lay flush with the cabinet frame thus impeding the opening and closing action. To effect the depth adjustment, depth adjustment cam 124 is rotated. As depth adjustment cam is rotated, offset extension 125 engaged with depth adjustment hole 264 causes hinge body 108 to move longitudinally relative to inner frame 126. Once the desired position is achieved, rotation of depth adjustment cam 124 is ceased.
[0045] Another direction of adjustment is the overlay adjustment of the cabinet door. This adjustment is required when the vertical edges of the cabinet door do not align with the vertical edges of the cabinet frame or the vertical edges of an adjacent cabinet door. To effect the overlay adjustment, overlay adjustment screw 120 is rotated. Rotating overlay adjustment screw 120 such that overlay adjustment screw 120 advances in towards hinge body 108 moves hinge body 108 away from inner frame 126 creating distance between the hinge body 108 and inner frame 126. Rotating overlay adjustment screw 120 such that overlay adjustment screw 120 retreats out of threaded hole 320 moves hinge body 108 towards inner frame 126 removing distance between the two. As the distance between hinge body 108 and inner frame 126 increases or decreases, an overlay adjustment of the cabinet door with respect to the cabinet frame is achieved.
[0046] Referring to
[0047] The upper surface of hinge body 902 includes threaded hole 920, soft close cam slot 922, and cam slot 924. Threaded hole 920 receives a threaded section of overlay adjustment screw 120. Soft close cam slot 922 receives soft close cam 904 and cam slot 924 receives depth adjustment cam 124. Indicia 906 is a series of graduated markings surrounding soft close cam slot 922 extending between a “plus” indicator and a “minus” indicator.
[0048] Soft close cam 904 is generally cylindrical shaped. Soft close cam 904 is comprised of base section 970, neck section 974, and protrusion 976. Base section 970 and neck section 974 are concentrically aligned on axis 972. Protrusion 976 is offset from base section 970 and neck section 974 on axis 978. Axes 972 and 978 are generally parallel. Opposite protrusion 976, base section 970 includes face 950. Face 950 includes receptacle 916 suitably shaped to receive a torque producing tool head. Indicia 918 is adjacent receptacle 916 on face 950. Indicia 918 is shown as a dash but could also be an arrow, bullet, or any other singular mark. Indicia 918 works in conjunction with indicia 906 to indicate the level of damping functionality of the hinge.
[0049] Base section 970 abuts the upper surface of hinge body 902 without obscuring indicia 906. Neck section 974 is seated within soft close cam slot 922. Protrusion 976 extends from neck section 974 and rotatably engages stop bracket 934.
[0050] Stop bracket 934 has a generally U-shaped cross-section centered on longitudinal axis 942. The upper surface of stop bracket 934 includes retaining hole 936. Retaining hole 936 is positioned on longitudinal axis 940. Longitudinal axis 940 is offset from and generally parallel to longitudinal axis 942. Retaining hole 936 is sized to rotatably engage protrusion 976. During manufacture, after inserting protrusion 976 through retaining hole 936, protrusion 976 is shot peened or deformed to prevent removal of soft close cam 904 from retaining hole 936. However, after manufacture, the cam is free to rotate within the retaining hole. Both lateral sides of stop bracket 934 include open-ended slot 938. Slot 938 is sized to accommodate damper pin 132. Soft close cam 904 is also free to rotate with respect to hinge body 902 and stop bracket 934.
[0051] In use, the position of stop bracket 934 with respect to hinge body 902 and damper pin 132 determines the onset of the damping force from damper 136. Damper pin 132 slides within slot 932 with respect to hinge body 902. To adjust the damping functionality, the longitudinal position of stop bracket 934 relative to hinge body 902 is adjusted. Adjusting the position of stop bracket 934 is accomplished by rotation of soft close cam 904. Rotating soft close cam 904 alters the longitudinal position of stop bracket 934 with respect to hinge body 902. As soft close cam 904 is rotated, neck section 974 slides laterally within soft close cam slot 922 and protrusion 976 rotates within retaining hole 936 urging stop bracket 934 to move longitudinally relative to hinge body 902. Rotating soft close cam 904 in direction 960 moving indicia 918 toward the “plus” indicator results in stop bracket 934 moving longitudinally in direction 980. Rotating soft close cam 904 in direction 962 moving indicia 918 toward the “minus” indicator results in stop bracket 934 moving longitudinally in direction 982. The friction of soft close cam 904 within soft close cam slot 922 prevents the movement of soft close cam 904 and stop bracket 934 after adjustment. Positioning stop bracket 934 further from the hinge cup results in the damping functionality occurring sooner in the closing movement. Positioning stop bracket 934 closer to the hinge cup results in the damping functionality occurring later in the closing movement. Damping does not begin until damper pin 132 abuts the closed end of slot 938 in stop bracket 934. As a result, the further stop bracket 934 and slot 938 are from the hinge cup, the sooner damper pin 132 abuts the closed end of slot 938 and the damping functionality begins during a closing movement.
[0052] It should be noted that the installation orientation with the hinge cup fitted into a bore opening on a door and the hinge arm fitted on to the frame, could be reversed even though this is not the usual practice. In addition, the hinge of the present disclosure may be used in other applications that require a heavy duty hinge treatment, including furniture, security doors, safes, and the like.
[0053] It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this disclosure is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present disclosure as defined by the appended claims.