SWITCHING POWER SUPPLY DEVICE
20170222565 · 2017-08-03
Assignee
Inventors
Cpc classification
H02M1/42
ELECTRICITY
Y02P80/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/0058
ELECTRICITY
H02M1/14
ELECTRICITY
H02M3/33546
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/14
ELECTRICITY
Abstract
A switching power supply device includes a first converter of boost type to which a full-wave rectified AC power supply is input, and a second converter of current resonant type to which an output of the first converter is supplied as an input voltage. The second converter has a normal mode for performing power supply control by continuously outputting an output of an oscillator to a switching element of the second converter and a standby mode for performing power supply control by intermittently outputting the output of the oscillator thereto under light load by comparing a feedback voltage from a secondary side of an isolation transformer with a threshold voltage. The second converter corrects the threshold voltage according to an output voltage of the first converter.
Claims
1. A switching power supply device comprising: a first converter of boost type to which a full-wave rectified AC power supply is input and which outputs a DC voltage; and a second converter that includes an isolation transformer having a primary winding to which an output of the first converter is supplied, the second converter having a normal mode for performing power supply control by continuously outputting an output of an oscillator to a switching element connected to the primary winding of the isolation transformer and a standby mode for performing power supply control by intermittently outputting the output of the oscillator thereto under light load, wherein, in the standby mode, the first converter stops operation, and wherein, in the standby mode, the second converter controls switching operation by comparing a feedback voltage from a secondary side of the isolation transformer with a threshold voltage and corrects the threshold voltage according to an output voltage of the first converter.
2. The switching power supply device according to claim 1, wherein the second converter is a current resonant converter comprising the oscillator, a control circuit that controls the normal mode and the standby mode and a burst operation setting circuit that, in the standby mode, compares the feedback voltage with the threshold voltage and instructs switching operation and switching stop of the control circuit, and controlling output by changing a switching frequency, and wherein the burst operation setting circuit comprises a correction circuit that corrects the threshold voltage according to a full-wave rectified AC input voltage of the first converter.
3. The switching power supply device according to claim 2, wherein the correction circuit reduces the threshold voltage as the full-wave rectified AC input voltage increases.
4. The switching power supply device according to claim 3, wherein the correction circuit comprises a buffer to which a divided output voltage of the first converter is input and an inverting amplifier with offset to an inverting input side of which an output of the buffer is input.
5. The switching power supply device according to claim 2, wherein the first converter comprises a boost power factor correction circuit, and the second converter comprises an LLC resonant circuit using a leakage inductance of the isolation transformer or a resonant inductor and a resonant capacitor, a half-bridge circuit connected to the LLC resonant circuit, and an LLC control unit that drives the half-bridge circuit, and wherein the LLC control unit incorporates the oscillator, the control circuit, the burst operation setting circuit, and the correction circuit.
6. The switching power supply device according to claim 5, wherein the first converter includes an output capacitor and a series circuit including an inductor and a diode connected between the output capacitor and the full-wave rectified AC power supply.
7. The switching power supply device according to claim 1, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
8. The switching power supply device according to claim 3, wherein the first converter comprises a boost power factor correction circuit, and the second converter comprises an LLC resonant circuit using a leakage inductance of the isolation transformer or a resonant inductor and a resonant capacitor, a half-bridge circuit connected to the LLC resonant circuit, and an LLC control unit that drives the half-bridge circuit, and wherein the LLC control unit incorporates the oscillator, the control circuit, the burst operation setting circuit, and the correction circuit.
9. The switching power supply device according to claim 4, wherein the first converter comprises a boost power factor correction circuit, and the second converter comprises an LLC resonant circuit using a leakage inductance of the isolation transformer or a resonant inductor and a resonant capacitor, a half-bridge circuit connected to the LLC resonant circuit, and an LLC control unit that drives the half-bridge circuit, and wherein the LLC control unit incorporates the oscillator, the control circuit, the burst operation setting circuit, and the correction circuit.
10. The switching power supply device according to claim 2, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
11. The switching power supply device according to claim 3, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
12. The switching power supply device according to claim 4, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
13. The switching power supply device according to claim 5, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
14. The switching power supply device according to claim 6, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
15. The switching power supply device according to claim 8, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
16. The switching power supply device according to claim 9, wherein switching between the normal mode and the standby mode is performed by a signal from outside.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033] Next, an embodiment of the present invention will be described with reference to the drawings. In the following descriptions of the drawings, the same or similar elements are denoted by the same or similar reference numerals.
[0034] In addition, it is to be noted that the embodiment given below exemplifies a device and a method for embodying the technical idea of the present invention, but the technical idea thereof does not limit materials, shapes, structures, arrangements, and the like of components to those described below. Various changes can be added to the technical idea of the present invention within the technical range as defined by claims stated in the scope of claims.
[0035] Hereinafter, a switching power supply device according to an embodiment of the present invention will be described with reference to the drawings.
[0036] As depicted in
[0037] The first converter 10 includes a full-wave rectifier circuit 12 connected to a commercial AC power supply 11 and a boost power factor correction circuit 13 to which DC power output from the full-wave rectifier circuit 12 is supplied. A smoothing capacitor C10 is connected to an output side of the full-wave rectifier circuit 12.
[0038] The power factor correction circuit 13 includes a series circuit including an inductor L11 and a diode D11 connected to a positive output side of the full-wave rectifier circuit 12, a power storage capacitor C11 that is an output capacitor of the first converter 10 connected between a cathode side of the diode D11 and a negative output side of the full-wave rectifier circuit 12, a boosting switching element Q11 connected between a junction of the inductor L11 and an anode side of the diode D11 and the negative output side of the full-wave rectifier circuit 12, and a power factor correction control IC 14 that drives the boosting switching element Q11.
[0039] As depicted in
[0040] Additionally, as depicted in
[0041] Herein, a constant voltage is applied to the resistor RT by the ramp signal generation circuit 14b to determine the gradient of a ramp signal by a current that flows to the resistor RT. In addition, the phase compensation circuit connected to the error detection-compensation terminal t.sub.COMP eliminates a ripple in an error signal due to a full-wave rectified AC input voltage, so that error signals during a single cycle of the full-wave rectified AC input will be at a substantially constant value. This allows an on-time of the boosting switching element Q11 in each switching cycle to be constant even if the full-wave rectified AC input voltage changes. Thus, a peak value of a current that flows to the inductor L11 becomes proportional to the full-wave rectified AC input voltage, therefore achieving power factor correction.
[0042] Then, a standby signal input to the standby terminal t.sub.STB1 is supplied to a negative logic input terminal of the control circuit 14d via an inverter 14f that serves as a sign inversion circuit. When the standby signal is at a low level and the output of the inverter 14f is at a high level, the control circuit 14d becomes active and causes the boosting switching element Q11 to continue switching operation. In addition, when the standby signal is at a high level and the output of the inverter 14f is at a low level, the control circuit 14d stops the switching operation and keeps the boosting switching element Q11 in an off state.
[0043] The second converter 20 includes an isolation transformer 21 having a primary winding L1 and a secondary winding L2, a capacitor C21 that is connected to the primary winding L1 of the isolation transformer 21 and that is a resonant capacitor forming an LLC resonant circuit together with a leakage inductance of the isolation transformer 21, a half-bridge circuit 22 including a switching element Q22 connected in series to the primary winding L1 of the isolation transformer 21 and a switching element Q21 connected in parallel to the primary winding L1 of the isolation transformer 21 and the capacitor C21, and an LLC control IC 23 as an LLC control unit that controls the switching elements Q21 and Q22 of the half-bridge circuit 22. In addition, instead of the leakage inductance of the isolation transformer 21, a resonant inductor may be added and connected in series to the capacitor C21 to form a resonant circuit.
[0044] In addition, the second converter 20 includes an output terminal 24 whose one end is connected to both ends of the secondary winding L2 of the isolation transformer 21 via diodes D21 and D22 and whose other end is connected to an intermediate tap of the secondary winding L2 of the isolation transformer 21, a power storage capacitor C21 that is an output capacitor of the second converter 20 connected between cathodes of the diodes D21 and D22 and the intermediate tap of the secondary winding L2 of the isolation transformer 21, i.e., the output capacitor of the switching power supply device, a feedback circuit 25 that feeds back a secondary-side voltage of the isolation transformer 21, and a standby circuit 26 to which a standby signal is input from outside.
[0045] The feedback circuit 25 is formed by using a shunt regulator 27 connected in series to a photodiode PD1 forming a feedback photocoupler PC1. The feedback circuit 25 compares a voltage obtained by resistive voltage division of the voltage of the power storage capacitor C21, i.e., the voltage of the output terminal 24 with a reference voltage in the shunt regulator 27 and flows a current according to a result of the comparison to the photodiode PD1. Thereby, feedback is performed in such a manner that the lower the voltage of the output terminal 24 is (the larger the load is), the smaller the amount of light generated from the photodiode PD1 is.
[0046] In the standby circuit 26, an NPN transistor T21 is connected in series to a photodiode PD2 forming a standby photocoupler PC2. A standby signal at a high level during normal time and at a low level during standby time is input to a base of the NPN transistor T21 from an outside connection terminal 28 to turn on the photodiode PD2 during the normal time and turn off the photodiode PD2 during the standby time.
[0047] As depicted in
[0048] As described above, as the load is larger, the amount of light generated from the photodiode PD1 forming the photocoupler PC1 becomes smaller, as a result of which an on-resistance of the phototransistor PT1 forming the photocoupler PC1 increases, which therefore increases the feedback voltage V.sub.FB2.
[0049] In addition, the LLC control IC 23 includes a voltage-controlled oscillator (VCO) 23a that is connected to the feedback terminal t.sub.FB2 and that oscillates at a frequency according to the feedback voltage V.sub.FB2, a constant current circuit 23b connected to the standby terminal t.sub.STB2, a burst operation setting circuit 23c connected to the circuit feedback terminal t.sub.FB2, the input voltage terminal t.sub.VIN, and a junction of the standby terminal t.sub.STB2 and the constant current circuit 23b, a control circuit 23d that switches between a switching operation state for causing an oscillation output of the voltage-controlled oscillator 23a to pass through and a switching stop state for shutting off the oscillation output thereof on the basis of an output of the burst operation setting circuit 23c, a low-side drive circuit 23e to which a low-side output signal output from the control circuit 23d is input, and a high-side drive circuit 23g to which a high-side output signal output from the control circuit 23d is input via a level shift circuit 23f.
[0050] Herein, as depicted in
[0051] The correction circuit 32 includes a buffer (voltage follower) 32a connected to the input voltage terminal t.sub.VIN and an inverting amplifier with offset 32b connected to an output side of the buffer 32a. The inverting amplifier with offset 32b includes an operational amplifier 35 and is provided with a resistor R31 connected between an inverting input side of the operational amplifier 35 and an output side of the buffer 32a, a resistor R32 that is connected in series to the resistor R31 and whose other end is connected to an output side of the operational amplifier 35, and a DC power supply 36 for inputting a reference voltage V.sub.ref3 connected to a non-inverting input terminal of the operational amplifier 35.
[0052] In the correction circuit 32, a divided voltage V.sub.IN of the bulk voltage V.sub.bulk that is the output voltage of the first converter 10 is input to the inverting amplifier with offset 32b via the buffer 32a, whereby, as illustrated by a broken line of
V.sub.ref2=V.sub.ref3−(R32/R31)(K*V.sub.bulk−V.sub.ref3)
[0053] Next, operations of the above embodiment will be described.
[0054] For example, in a normal mode, a standby signal input to the outside connection terminal 28 of the second converter 20 depicted in
[0055] Due to this, in the power factor correction control IC 14 of the first converter 10, the low-level standby signal is inverted by the inverter 14f and then input to the negative logic input terminal of the control circuit 14d, so that the control circuit 14d becomes active, resulting in normal switching operation.
[0056] On the other hand, in the second converter 20, when the standby terminal t.sub.STB2 goes to the low level, the standby signal is inverted by the inverter 31, as a result of which a high level signal is input to a negative logic terminal of the control circuit 23d via the OR circuit 34. Thereby, an oscillation signal from the voltage-controlled oscillator 23a according to the feedback voltage V.sub.FB2 corresponding to a DC output voltage (a loaded state) of the secondary side of the isolation transformer 21 is output as a low-side signal from the control circuit 23d to the low-side switching element Q21 via the low-side drive circuit 23e. Simultaneously with this, a high-side signal having a phase opposite to the low-side signal is level shifted by the level shift circuit 23f and then output to the high-side switching element Q22 from the control circuit 23d via the high-side drive circuit 23g.
[0057] Thereby, the resonant frequency of the LLC resonant circuit formed by the capacitor C21 and the leakage inductance of the isolation transformer 21 is controlled. When the output voltage changes due to a load, a change in the input voltage, or the like of the second converter 20, the feedback voltage V.sub.FB2 also changes. As the switching frequency is changed according to the change of the feedback voltage V.sub.FB2, the output voltage is controlled to be a target control voltage. At this time, the switching frequency f.sub.SW of the second converter 20 changes with respect to the feedback voltage V.sub.FB2 along a characteristic curve CL1 of
[0058] In addition, the relationship between the switching frequency f.sub.SW at which a predetermined output voltage is obtained and the bulk voltage V.sub.bulk changes depending on the bulk voltage V.sub.bulk, as depicted by a characteristic curve CL2 of
[0059] In the secondary winding L2 of the isolation transformer 21, a resonant current is rectified by the diodes D21 and D22 connected to both ends thereof, stored in the power storage capacitor C21, and output from the output terminal 24.
[0060] In contrast, in a standby mode, since a standby signal input to the outside connection terminal 28 of the standby circuit 26 goes to a low level, the transistor T21 turns off, and the photodiode PD2 of the standby photocoupler PC2 turns off. As a result, the phototransistor PT2 forming the standby photocoupler PC2 of the second converter 20 turns off, and a standby signal input to the standby terminal t.sub.STB1 goes to a high level.
[0061] Thereby, the output of the inverter 14f of the power factor correction control IC 14 of the first converter 10 goes to a low level, whereby the control circuit 14d stops the switching operation of the first converter 10 based on the ramp signal generation circuit 14b, as a result of which driving of the boosting switching element Q11 by the drive circuit 14e is stopped, resulting in a standby state (Q11 goes into an off state). At this time, since the boosting operation by the first converter 10 is stopped, the bulk voltage V.sub.bulk across the power storage capacitor C11 becomes a voltage that changes according to a full-wave rectified AC input voltage obtained by full-wave rectifying a commercial AC voltage of the commercial AC power supply 11 through the full-wave rectifier circuit 12. In addition, since the change of the bulk voltage V.sub.bulk at this time is the same as that of the conventional switching power supply device depicted in
[0062] On the other hand, in the second converter 20, the standby terminal t.sub.STB2 of the LLC control IC 23 goes to a high level, whereby the output of the inverter 31 of the burst operation setting circuit 23c goes to a low level, which stops a switching operation instruction by the output of the inverter 31.
[0063] In contrast, in the correction circuit 32, a voltage V.sub.IN obtained by dividing the bulk voltage V.sub.bulk that is also the output voltage of the first converter 10 by the voltage divider resistors R11 and R12 is input to the buffer 32a, and an output of the buffer 32a is input to the inverting amplifier with offset 32b.
[0064] As a result, the threshold voltage V.sub.ref2 output from the inverting amplifier with offset 32b becomes a voltage obtained by inverting-amplifying the voltage V.sub.IN in a state of being offset by the reference voltage V.sub.ref3 input to the non-inverting input terminal of the operational amplifier 35 (see the above formula). Thus, as illustrated by a broken line of
[0065] Thus, when the feedback voltage V.sub.FB2 from the secondary side of the isolation transformer 21 is input to the feedback terminal t.sub.FB2 and the feedback voltage V.sub.FB2 is below the threshold voltage V.sub.ref2, the output of the comparator 33 goes to a low level, resulting in a switching stop state that stops the output of an oscillation signal of the voltage-controlled oscillator 23a from the control circuit 23d.
[0066] On the other hand, when the feedback voltage V.sub.FB2 is equal to or more than the threshold voltage V.sub.ref2, the output of the comparator 33 goes to a high level, and the control circuit 23d supplies an oscillation signal from the voltage-controlled oscillator 23a as a low-side signal to the low-side drive circuit 23e, thereby causing the low-side switching element Q21 to be operated in the switching operation state. Simultaneously with this, a high-side signal having a phase opposite to the low-side signal is level shifted by the level shift circuit 23f and supplied to the high-side drive circuit 23g, thereby causing the high-side switching element Q22 to be operated in the switching operation state.
[0067] Thus, in a standby mode, even when the bulk voltage V.sub.bulk that is also the output voltage of the first converter 10 fluctuates according to the fluctuation of a full-wave rectified AC input voltage, intermittent (burst) operation can be ensured. Accordingly, it can be surely prevented that, as in the above-described conventional example, when the threshold voltage V.sub.ref2 is set to a constant value in a standby mode, the full-wave rectified AC input voltage is reduced and the electric charge of the power storage capacitor C11 is consumed by the LLC control IC 23, whereby the bulk voltage V.sub.bulk is reduced from 380 V (equivalent to 270 Vac), as a result of which the control feedback voltage V.sub.FB2 becomes equal to or more than the threshold voltage V.sub.ref2 and burst operation is not performed. This can ensure that power consumption in a standby mode is reduced.
[0068] Moreover, since the feedback voltage V.sub.FB1 by the voltage divider resistors R11 and R12 in the first converter 10 is used as the input signal of the correction circuit 32 forming the threshold voltage V.sub.ref2, it is unnecessary to additionally dispose a bulk voltage detection circuit. Furthermore, the correction circuit 32 can be made of a simple analog circuit structure that simply includes the buffer 32a to which the feedback voltage V.sub.FB1 is input and the inverting amplifier with offset 32b to which an output of the buffer 32a is supplied.
[0069] In addition, while the above embodiment has described the case in which the correction circuit 32 includes the buffer 32a and the inverting amplifier with offset 32b, the invention is not limited thereto. Any optional circuit structure can be applied as long as the circuit structure can maintain the threshold voltage V.sub.ref2 at a higher voltage than a control feedback voltage according to reduction of the bulk voltage V.sub.bulk.
[0070] All examples and conditional language provided herein are intended for the pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although one or more embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
REFERENCE SIGNS LIST
[0071] 10 First converter [0072] 11 Commercial AC power supply [0073] 12 Full-wave rectifier circuit [0074] 13 Power factor correction circuit [0075] 14 Power factor correction control IC [0076] 14a Error amplifier [0077] 14b Ramp signal generation circuit [0078] 14c Comparator [0079] 14d Control circuit [0080] 14e Drive circuit [0081] 14f Inverter [0082] 20 Second converter [0083] 21 Isolation transformer [0084] 22 Half-bridge circuit [0085] Q21 Low-side switching element [0086] Q22 High-side switching element [0087] 23 LLC control IC [0088] PC1 Feedback photocoupler [0089] PC2 Standby photocoupler [0090] 23a Voltage-controlled oscillator [0091] 23b Constant current circuit [0092] 23c Burst operation setting circuit [0093] 23d Control circuit [0094] 23e Low-side drive circuit [0095] 23f Level shift circuit [0096] 23g High-side drive circuit [0097] 24 Output terminal [0098] 25 Feedback circuit [0099] 26 Standby circuit [0100] 31 Inverter [0101] 32 Correction circuit [0102] 32a Buffer [0103] 32b Inverting amplifier with offset [0104] 33 Comparator [0105] 34 OR circuit