Insertion Stop for Preventing Overinsertion in Plastic Pipe Systems
20170219151 · 2017-08-03
Inventors
Cpc classification
F16L21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method is shown for joining and sealing a female plastic pipe end having a belled end opening to a mating male plastic pipe end having an interior surface and an exterior surface. A sealing element is installed within a groove formed in the belled end of the female pipe section. The male pipe end is then inserted into the end opening of the female pipe end so that the elastomeric sealing gasket makes sealing contact with the exterior surface of the male pipe. A control mechanism located on the exterior surface of the male pipe end controls the distance the male pipe travels longitudinally within the end opening of the female plastic pipe to prevent overinsertion of the male pipe within the female pipe opening
Claims
1. A plastic pipe connection designed to prevent overinsertion of a male, spigot plastic pipe end within a mating female, belled plastic pipe end in forming sealed connections in pipeline installations, comprising: a female plastic pipe end having a belled end with an end opening and a circumferential groove formed adjacent the end opening; a mating male, spigot plastic pipe end having an interior surface and exterior surface; a sealing element in the form of an elastomeric sealing gasket installed within the groove formed in the belled end of the female pipe section; and a control mechanism for controlling the distance the male, spigot pipe end travels longitudinally within the end opening, of the female, belled plastic pipe end to thereby prevent overinsertion of the male pipe end within the female pipe end opening, the control mechanism comprising an external stop provided on the exterior of the male plastic pipe end, the external stop being made up of an elastomeric stop ring together with an associated clamp ring, the elastomeric stop ring having an interior surface and an exterior surface, the interior surface having an internal diameter which is selected to be closely received over the exterior surface of the male, spigot plastic pipe end so that the ring member frictionally engages the exterior surface.
2. The plastic pipe connection of claim 1, wherein the elastomeric stop ring frictional engagement on the exterior surface of the male, spigot plastic pipe end allows the stop ring to slip when a predetermined level of engagement force is exerted on the stop ring by the female pipe end during the assembly of the male pipe end and the female pipe end.
3. The plastic pipe connection of claim 2, wherein the elastomeric stop ring is formed of rubber,
4. The plastic pipe connection of claim 3, wherein the associated clamp ring is formed of steel.
5. The plastic pipe connection of claim 4, wherein the c amp ring is a hose clamp.
6. The plastic pipe connection of claim 3, wherein the elastomeric stop ring exterior surface has a circumferential recessed area formed between at least a leading lip region.
7. The plastic pipe connection of claim 6, wherein the elastomeric stop ring exterior surface has a U-shaped circumferential recessed area formed between a leading lip region and a trailing lip region.
8. The plastic pipe connection of claim 7, wherein the circumferential recessed area on the exterior surface of the elastomeric stop ring, forms a circumferential raceway for receiving the associated clamp ring.
9. The plastic pipe connection of claim 8, wherein the leading lip region of the elastomeric stop ring is connected by an outer vertical sidewall region to a base region of the elastomeric stop ring, and wherein the outer vertical sidewall region, together with the leading lip region, for a rubber region of sufficient thickness to act as a bumper when the belled plastic pipe end contacts the elastomeric stop ring.
10. A method of joining and sealing a female plastic pipe end having a belled end with an end opening to a mating male plastic pipe end having an interior surface and an exterior surface, the method comprising the steps of: providing a sealing element in the form of an elastomeric sealing gasket, the gasket being installed within a groove formed adjacent the end opening in the belled pipe end of the female pipe section; inserting the male pipe end into the end opening of the female pipe end so that the elastomeric sealing gasket makes sealing contact with the exterior surface of the male pipe end; providing, a control mechanism for controlling the distance the male pipe end travels longitudinally within the end opening of the female plastic pipe end to thereby prevent overinsertion of the male pipe end within the female pipe opening, the control mechanism being an external stop provided on, the exterior of the male plastic pipe end, the external stop being comprised of an elastomeric stop ring together with an associated clamp ring, the elastomeric stop ring having an interior surface and an exterior surface, the interior surface having an internal diameter which is selected to be closely received over the exterior surface of the male, spigot plastic pipe end so that the ring member frictionally engages the exterior surface.
11. The method of claim 10, wherein the elastomeric stop ring frictional engagement on the exterior surface of the male, spigot plastic pipe end allows the stop ring to slip when a predetermined level of engagement force is exerted on the stop ring by the female pipe end during the assembly of the male pipe end and the female pipe end.
12. The method of claim 11, wherein the elastomeric stop ring is formed of rubber.
13. The method of claim 11, wherein the associated clamp ring is formed of steel.
14. The method of claim 13, wherein the clamp ring is a hose clamp.
15. The method of claim 10, wherein the elastomeric stop ring exterior surface has a circumferential recessed area formed between at least a leading lip region.
16. The method of claim 14, wherein the elastomeric stop ring exterior surface has a U-shaped circumferential recessed area formed between a leading lip region and a trailing lip region.
17. The method of claim 16, wherein the circumferential recessed area on the exterior surface of the elastomeric stop ring forms a circumferential raceway for receiving the associated clamp ring.
18. The method of claim 17, wherein the leading lip region of the elastomeric stop ring is connected by an outer vertical sidewall region to a base region of the elastomeric stop ring, and wherein the outer vertical sidewall region, together with the leading lip region, for a rubber region of sufficient thickness to act as a bumper when the belied plastic pipe end contacts the elastomeric stop ring.
19. The method of claim 10, wherein a companion restraint mechanism is provided for the elastomeric sealing ring which allows movement of the mating male pipe relative to the belled end of the female pipe in a first longitudinal direction but which restrains movement in a second, opposite relative direction.
20. The method of claim 19, wherein the restraint mechanism comprises a ring shaped housing having a circumferential interior region and a companion gripping insert which is delivered with and contained within the circumferential interior region of the housing, the gripping insert having an exterior surface and an interior gripping surface with at least one row of gripping teeth for gripping the exterior surface of the male plastic pipe end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0035] Turning to
[0036] In some circumstances, a companion restraint mechanism is provided for the elastomeric sealing ring which allows movement of the mating male pipe 24 relative to the belled end 10 of the female pipe in a first longitudinal direction but which restrains movement in a second, opposite relative direction. As has been mentioned, the restraint mechanism can take the form, for example, of the device described in U.S. Pat. No. 7,284,310, issued Oct. 23, 2007, to Jones et al., and assigned to the assignee of the present invention. The restraint mechanism shown in that reference comprises a ring shaped housing having a circumferential interior region and a companion ring-shaped gripping insert which is contained within the circumferential interior region of the housing. The gripping insert has an exterior surface and an interior gripping surface with at least one row of gripping teeth for gripping the exterior surface of the male plastic pipe.
[0037] Restraint mechanism of this type are sold commercially as the Bulldog® Restraint System and will be familiar to those skilled in the plastic pipe sealing arts.
[0038] The belled pipe end 10 may be formed by the so called “Rieber” process, familiar to those skilled in the waterworks industries. In the early 1970's, a new technology was developed by Richer & Son of Bergen, Norway, referred to in the industry as the “Rieber Joint.” The Rieber system employed a combined mold element and sealing ring for sealing a joint between the socket end and spigot end of two cooperating pipes formed from thermoplastic materials. In the Richer process, the elastomeric gasket was installed within a simultaneously formed internal groove in the socket end of the female pipe during the pipe belling process. The provision of a prestressed and anchored elastomeric gasket during the belling process at the pipe factory provided an improved socket end for a pipe joint with a sealing gasket which would not twist or flip or otherwise allow impurities to enter the sealing zones of the joint, thus increasing the reliability of the joint and decreasing the risk of leaks or possible failure due to abrasion. The Richer process is described in the following issued United States patents, among others: U.S. Pat. Nos. 4,120,521; 4,061,459; 4,030,872; 3,965,715; 3,929,958; 3,387,992; 3,884,612; and 3,776,682.
[0039]
[0040] The longitudinal thrust imposes a radial force, which wedges the bell end outwardly and may tend to shear the bell from the pipe.
[0041] As briefly mentioned, current practice is to use a “witness mark” on the exterior surface of the male, spigot pipe end in order to lessen the possibility of overinsertion during joint make up. However, in practice, even if the male pipe is only installed up to the witness mark, overinsertion can occur on the joints immediately behind the first joint. This is due to the fact that there is a peak in the assembly force during make up. When the joint reaches this peak, the force transmitted to the trailing pipes is greater than the resistance from the installed sealing gaskets. While a certain force is applied to overcome peak resistance from the sealing gasket, if the receiving pipe is not anchored, all of force is transmitted to the joint behind. The seal in the joint behind is fully installed, so it will take out at most about 50% of this force by friction. The remainder of the force is the overinsertion force.
[0042] The method of the present invention differs from the traditional practices intended to prevent overinsertion in that a special “control mechanism” is provided for controlling the distance the male pipe 24 travels longitudinally within the belled end of the female plastic pipe 10 to thereby prevent overinsertion of the male pipe within the female pipe opening.
[0043] As shown in
[0044]
[0045] The importance of this frictional engagement of the elastomeric stop ring 33 on the exterior surface of the male pipe end is that it allows the stop ring to slip or move longitudinally when a predetermined level of engagement force is exerted by the female pipe end during the assembly of the male pipe end and the female pipe end. This inherent safety mechanism helps to assure that damage will not occur to the belled or spigot pipe ends during assembly, as might occur where the external stop is fixed permanently or semi-permanently in place. Such a force could also result, for example, from backhoe forces, or from thermal expansion, or the like.
[0046] The elastomeric stop ring can be formed of any of a number of convenient elastomeric materials and is preferably formed of a natural or synthetic rubber, such as nitrile rubber, SBR rubber, or EPDM. The stop ring can be spliced (one piece ring) or unspliced. In one exemplary installation, the elastomeric stop ring was extruded from an SBR stock having a 40-50 ShA hardness with the ends being spliced together. The spliced ring can only be installed by sliding it from the tip of the spigot. The unspliced ring can be installed by opening the clamp ring and wrapping the rubber ring about the tip of the spigot. The type of rubber used might depend, in part, upon the environment where the plastic pipeline is expected to be used. For example, exposure to oil and fuels might require that a nitrile rubber be used.
[0047] As shown in the cross sectional view of
[0048]
[0049] Again referring to
[0050] The associated clamp ring, can be formed of any convenient hard metal material, such as a commercially available steel. In some instances, the clamp ring can be a commercially available hose clamp. In the version of the invention shown in
[0051]
[0052] Rubber
[0053] t: total height
[0054] w: total width
[0055] hg: height to center of gravity
[0056] d: groove depth
[0057] tl: lateral thickness
[0058] lr: cut length
[0059] t-d; thickness
[0060] Clamp
[0061] lc: cut length including bends
[0062] a: bend length
[0063] tc: thickness
[0064] re: bend radius
[0065] Bolt and Nut
[0066] Lb: free bolt length
[0067] tn: nut thickness
[0068] tr: reduction in bolt length due to retaining weld
[0069] The performance parameters presented in Table 1 and
[0070] Rubber stretch: Also referred to as spigot interference. It defines how much a spliced rubber part should stretch to fit snugly around the spigot.
[0071] Closed Clamp Clearance Over Spigot: Checks that the clamp ring alone (without any rubber) would not tighten directly over the spigot.
[0072] Closed Clamp Interference On Rubber: Check that the clamp ring will always be able to compress the rubber against the spigot when fully tightened.
[0073] Open Clamp Clearance Over Rubber: Checks that the clamp ring will be loose around the rubber when the nut is at the tip of the threaded bolt.
TABLE-US-00001 Cut level: S 1 Insertion Stop II General Dimensions Rubber hg tl t w Height d Lateral Lr Size Height Width to cg Depth thickness Cut Length in Num Tol Num Tol Ref Num Tol Num Tol Num Tol 6 14.0 −1.3 1.3 38.4 −2.0 2.0 5.8 8.0 −1.0 1.0 10.0 −1.0 1.0 583 −5 5 8 14.0 −1.3 1.3 38.4 −2.0 2.0 5.8 8.0 −1.0 1.0 10.0 −1.0 1.0 754 −6 6 10 14.0 −1.3 1.3 38.4 −2.0 2.0 5.8 8.0 −1.0 1.0 10.0 −1.0 1.0 917 −6 6 12 14.0 −1.3 1.3 38.4 −2.0 2.0 5.8 8.0 −1.0 1.0 10.0 −1.0 1.0 1084 −8 8 14 14.0 −1.3 1.3 38.4 −2.0 2.0 5.8 8.0 −1.0 1.0 10.0 −1.0 1.0 1281 −8 8 16 14.0 −1.3 1.3 38.4 −2.0 2.0 5.8 8.0 −1.0 1.0 10.0 −1.0 1.0 1419 −8 8 Clamp Bolt/Nut Lc a tc rc Lb tn tl Size Cut Length Bend Length Thickness Bend radius Length Thick
lengt
in Num Tol Num Tol Num Tol Num Tol Specification Ref Ref Ref 6 599 −1.0 1.0 15.0 −1.0 1.0 1.8 −0.2 0.2 1.8 −0.2 0.2 1/4-20 UNC-2B 50.8 4.0 2.0 8 771 −1.0 1.0 15.0 −1.0 1.0 1.8 −0.2 0.2 1.8 −0.2 0.2 1/4-20 UNC-2B 50.8 4.0 2.0 10 935 −1.0 1.0 15.0 −1.0 1.0 1.8 −0.2 0.2 1.8 −0.2 0.2 1/4-20 UNC-2B 50.8 4.0 2.0 12 1102 −1.0 1.0 15.0 −1.0 1.0 1.8 −0.2 0.2 1.8 −0.2 0.2 1/4-20 UNC-2B 50.8 4.0 2.0 14 1259 −1.0 1.0 15.0 −1.0 1.0 1.8 −0.2 0.2 1.8 −0.2 0.2 1/4-20 UNC-2B 50.8 4.0 2.0 16 1419 −1.0 1.0 15.0 −1.0 1.0 1.8 −0.2 0.2 1.8 −0.2 0.2 1/4-20 UNC-2B 50.8 4.0 2.0
indicates data missing or illegible when filed
[0074]
[0088]
[0103]
[0117]
[0132] The present invention also includes a method of joining and sealing a female plastic pipe end having a belled end with an end opening to a mating male plastic pipe end having an interior surface and an exterior surface, the method includes the steps of:
[0133] providing a sealing element in the form of an elastomeric sealing gasket, the gasket being installed within a groove formed adjacent the end opening in the belled pipe end of the female pipe section;
[0134] inserting the male pipe end into the end opening of the female pipe end so that the elastomeric sealing gasket makes sealing contact with the exterior surface of the male pipe end: and
[0135] providing a control mechanism for controlling the distance the male pipe end travels longitudinally within the end opening of the female plastic pipe end to thereby prevent overinsertion of the male pipe end within the female pipe opening, the control mechanism being an external stop provided on the exterior of the male plastic pipe end, the external stop being comprised of an elastomeric stop ring together with an associated clamp ring, the elastomeric stop ring having an interior surface and an exterior surface, the interior surface having an internal diameter which is selected to be closely received over the exterior surface of the male, spigot plastic pipe end so that the ring member frictionally engages the exterior surface.
[0136] An invention has been provided with several advantages. The stop ring of the invention uses frictional engagement with the exterior surface of the male, spigot pipe end rather than being fixed in position by set screws or glues, as was the case with certain of the prior art designs. This allows the present stop ring to resist a certain load and yet slide on the exterior pipe surface if the force exceeds a certain limit, thereby avoiding damaging the spigot or the socket. The stop ring of the invention is relatively simple in design and economical to manufacture and does not add greatly to the cost of the overall pipeline installation. It provides a reliable visual indication of the proper insertion position and avoids overinsertion due to a number of different situations which can be encountered during plastic pipeline installations.
[0137] While the invention has been shown in only one of its forms, it is not thus limited but is susceptible to various changes and modifications without departing from the spirit thereof.