MACHINE AND A METHOD FOR PROCESSING LATERAL EDGES OF GLASS PLATES, PLATES OF STONE MATERIAL OR PLATES OF SYNTHETIC MATERIAL
20220266408 · 2022-08-25
Assignee
Inventors
Cpc classification
B65G49/061
PERFORMING OPERATIONS; TRANSPORTING
C03B33/03
CHEMISTRY; METALLURGY
B24B41/068
PERFORMING OPERATIONS; TRANSPORTING
B24B49/00
PERFORMING OPERATIONS; TRANSPORTING
B24B23/022
PERFORMING OPERATIONS; TRANSPORTING
B24B27/0076
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B9/00
PERFORMING OPERATIONS; TRANSPORTING
B65G49/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a machine and in a method for processing lateral edges of glass plates, plates of stone material, and plates of synthetic material, there is a group of gripping members of the plate configured to hold a plate in a horizontal position. The plate is caused to advance in a conveying longitudinal direction, in such a way as to bring a lateral edge of the plate to engage in succession an aligned series of grinding tools forming part of a stationary machining unit. In one example, the group of gripping members of the plate is rotatably carried around a vertical axis by a carriage, which is movable in the conveying longitudinal direction and in a transverse direction orthogonal to the longitudinal direction. The gripping members are carried by the carriage in such a way as to be adjustable in position, by means of electronically-controlled actuator devices, with respect to the carriage and relative to each other.
Claims
1. A machine for processing lateral edges of glass plates, plates of stone material or plates of synthetic material, the machine comprising: a stationary support structure, a group of plate gripping members, configured to hold a plate in a horizontal position during a plate processing, wherein the group of plate gripping members is carried by a carriage movable at least in a plate conveying longitudinal direction, a stationary machining unit (4) for machining a lateral edge of the plate, the unit being carried by said stationary supporting structure and including a series of grinding tools aligned along the conveying longitudinal direction, in such a way as to engage in succession a lateral edge of a plate that advances along said conveying longitudinal direction, wherein with said carriage carrying the group of plate gripping members, an electronically-controlled actuator device is associated, configured to move the carriage along said conveying longitudinal direction, the plate gripping members adjustable in position with respect to the carriage, and relative to each other by means of electronically-controlled actuator devices, and an electronic controller configured to adjust the position of the gripping members before processing the plate, as a function of the size and/or shape of the plate, so as to arrange the gripping members so as to ensure that the plate is firmly locked in a horizontal position on the carriage during processing of the plate.
2. A machine according to claim 1, wherein the group of plate gripping members is rotatably supported by the carriage around a vertical axis, and is configured to be oriented around this vertical axis by means of an electronically-controlled actuator device, in such a way that after processing of a lateral edge of a plate, the plate can be brought to a position out of interference with the grinding tools of the stationary machining unit, and can then be rotated around said vertical axis and returned to a starting position with respect to the stationary machining unit, for subsequent processing of another lateral edge of the plate by means of said grinding tools of the stationary machining unit.
3. A machine according to claim 2, wherein the carriage carrying the plate gripping members can also be moved by an electronically-controlled actuator device in a transverse horizontal direction, orthogonal to said conveying longitudinal direction, so that after processing of a lateral edge of the plate, the plate can be moved transversely with respect to the conveying longitudinal direction to a position in which the plate can be rotated around said vertical axis without interfering with said stationary machining unit, after which the plate can be brought back to said starting position to start processing of another edge of the plate.
4. A machine according to claim 3, wherein said carriage carrying the unit of plate gripping members is movable in the conveying longitudinal direction along a longitudinal beam, which has opposite ends slidably mounted on the stationary structure of the machine in said transverse direction, orthogonal to the longitudinal direction of the beam.
5. A machine according to claim 1, a conveyor device is associated with said stationary machining unit to advance a plate along said conveying longitudinal direction, so that a lateral edge of the plate engages the grinding tools of said stationary machining unit in succession, said device for actuating the longitudinal movement of the carriage carrying the group of plate gripping members being controlled in such a way as to move the group of plate gripping members in synchronism with said conveyor device.
6. A machine according to claim 5, wherein the conveyor device comprises an upper belt conveyor and and a lower belt conveyor positioned and configured to receive a plate therebetween in such a way as to advance the plate in the conveying longitudinal direction.
7. A machine according to claim 1, wherein the carriage carries the plate gripping members, individually or in groups, in positions that are adjustable in a horizontal direction by means of electronically-controlled actuator devices.
8. A machine according to claim 7, wherein each gripping member can be moved vertically.
9. A machine according to claim 1, further comprising a plate positioning system, for locating the plate in position with respect to the stationary machining unit along the longitudinal direction and along the transverse direction, at the beginning of a machining cycle, before locking the plate on said group of plate gripping members, the gripping members then locating the plate in position with respect to the vertical direction, and in that after processing of a first lateral edge of the plate, the group of gripping members is always kept engaged on the plate until processing of all the lateral edges of the plate that are to be machined has been completed, so that the operation for locating the plate in position does not have to be repeated before processing another lateral edge of the plate.
10. A machine according to claim 9, wherein said plate positioning system comprises an abutment element, which can be temporarily positioned in a raised position in which it can be engaged by a front edge of a plate to be machined, so as to locate the plate in position with respect to the conveying longitudinal direction.
11. A machine according to claim 10, wherein the plate positioning system further comprises a side wall for abutment against the plate, which can be moved by an actuator device in the transverse direction orthogonal to said conveying longitudinal direction, to transversely push a plate to be machined up to a predetermined transverse position with respect to the grinding tools of said stationary machining unit.
12. A machine according to claim 1, further comprising a plate loading section with a plate conveying system, configured to receive a plate to be machined and to bring it above the group of plate gripping members.
13. A machine according to claim 1, wherein upstream and/or downstream of said series of grinding tools, a chamfering device and/or a radiusing device are provided to make a chamfer and/or a curved profile on a corner of the plate.
14. A machine according to claim 1, further comprising two or more carriages carrying respective units of gripping members to grip respective plates to be machined, each carriage being displaceable both in said conveying longitudinal direction and in said transverse direction orthogonal to the conveying longitudinal direction, by means of respective electronically-controlled actuator devices.
15. A machine according to claim 1, further comprising one or more of the following further characteristics: the gripping members having shapes selected according to the shape and size of the plate to be machined and/or have different sizes or shapes from each other, the carriage carrying the group of gripping members i-.s--equipped with abutment members that are automatically activated on the side(s) opposite to the processing side to counteract forces exerted by the tools during processing, one of the gripping members equipped with abutment members for automatically positioning and centering plates of relatively reduced dimensions, downstream and/or upstream of the stationary machining unit auxiliary units positioned to perform a cutting operation, at different angles, on one or more sides of the plate, downstream and/or upstream of the stationary machining unit, auxiliary units positioned for surface machining of the plate.
16. A method for processing lateral edges of glass plates, plates of stone material or plates of synthetic material, comprising: providing a group of plate gripping members, configured to hold a plate in a horizontal position during processing of the plate, advancing said group of plate gripping members in a conveying longitudinal direction of the plate, in such a way as to bring a lateral edge of the plate to engage in succession a series of grinding tools forming part of a stationary machining unit, and aligned in said conveying longitudinal direction of the plate, wherein said plate gripping members are carried by a carriage movable in said conveying longitudinal direction, in such a way that the gripping members are adjustable in position, by means of electronically-controlled actuator devices, with respect to the carriage and relative to each other, and in that before the start of a plate processing cycle, said plate gripping members are adjusted in position by said electronically-controlled actuator devices as a function of the size and/or shape of the plate, so as to arrange the gripping members in such positions as to ensure that the plate is firmly locked in a horizontal position on the carriage during during processing of the plate.
17. A method according to claim 16, wherein said carriage carrying the group of plate gripping members rotatably supports said group around a vertical axis, and is provided with an electronically-controlled actuator device for controlling the rotation of said group around said vertical axis, and wherein after processing of a lateral edge of a plate the plate is brought to a position out of interference with the grinding tools of the stationary machining unit, and is rotated around said vertical axis to be then brought back to a starting position for subsequent processing of another edge of the plate by said grinding tools of the stationary machining unit.
18. A method according to claim 17, wherein the carriage carrying the group of plate gripping members can also be moved by an electronically-controlled actuator device in a horizontal transversal direction, orthogonal to said conveying longitudinal direction and wherein after processing a lateral edge of the plate, the plate is displaced in the transverse direction orthogonal to the conveying longitudinal direction to a position wherein it is rotated around said vertical axis without interfering with said stationary unit of tools, after which the plate is brought back to said starting position to start the processing of another edge of the plate.
19. A method according to claim 16, wherein a conveyor device is associated with the stationary machining unit said conveyor device advances a plate along the plate conveying longitudinal direction in such a way that a lateral edge of the plate engages in succession the grinding tools of said stationary machining unit, while the device for actuating the longitudinal movement of the group of plate gripping members is controlled in such a way as to move the group of gripping members in synchronism with said conveyor device.
20. A method according to claim 16, wherein the beginning of a machining cycle of a plate the plate is located in position relative to the stationary machining unit along the longitudinal direction and along the transversal direction, after which the plate is gripped by said group of plate gripping members, which locate the plate in position with respect to the vertical direction, and in that the plate, after processing of a first lateral edge of the plate, always remains engaged by said group of gripping members until the processing of all the lateral edges of the plate that are to be machined is completed, so that the operation for locating the plate in position does not have to be repeated before processing another lateral edge of the plate.
21. A method according to claim 16, wherein before or after the grinding of a lateral edge of the plate, at least one corner of the plate is subjected to a process to form a chamfer or a curved profile at the corner.
22. A method according to claim 16, wherein two or more carriages are arranged, carrying respective groups of plate gripping members, which receive respective plates that are caused to advance one after the other with respect to said stationary machining unit-04 to process a lateral edge of each plate.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0027] Further characteristics and advantages of the invention will become apparent from the description that follows with reference to the attached drawings, provided purely by way of non-limiting example, wherein:
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[0045] In the drawings, the reference number 1 indicates—in its entirety—a horizontal straight machine for processing, in particular grinding, of the lateral edges of glass plates, stone material plates or synthetic material plates. The machine 1 comprises a stationary structure, indicated—in its entirety—by the reference number 2, defining a work area protected by safety barriers 3.
[0046] On one side of the stationary structure 2 there is a stationary machining unit 4, described in detail below, including a series of machining tools, in particular grinding tools (not visible in
[0047] A plate intended to be machined by the unit 4 is made to advance in the X direction, keeping it in a horizontal position, so as to bring a lateral edge of the plate to engage the tools of the unit 4, in succession.
[0048] In the example illustrated, upstream of the machine 1 there is a table 5 with a roller surface 6, which receives thereabove a plate L intended to be subjected to a processing cycle in the machine 1. To this end, the wall 3 adjacent to the table 5 has an opening 3A through which the plate L can be introduced into the working area A of the machine 1.
[0049] As will also be indicated below, the systems described and illustrated here for loading a plate into the machine and unloading a plate from the machine are provided purely by way of non-limiting example. As it will also be evident from the following, systems can be associated with the machine according to the invention to carry out the loading and/or unloading of the plate in a completely automatic way, as well as it is possible to envisage, in addition to or alternatively, that the loading operations and/or unloading are done manually. As already indicated, the machine according to the invention is suitable for use as a stand-alone machine, or also as a machine forming part of a production line, in which case the plates received by the machine come from a section of the production line upstream of the machine and, after processing, continue towards a subsequent section of the production line.
[0050] The machine 1 is set up with a gripping unit for the plate L, indicated—in its entirety—with the reference G. The gripping unit G comprises a group of gripping members 7 made in any known way. In a preferred example, each gripping member 7 is a suction cup member, which can be activated by vacuum.
[0051] The suction cup gripping members are completely conventional devices currently used in plate processing machines and for this reason they are not described in detail here. Typically, each suction cup member 7 has an upper suction cup intended to engage the lower face of a plate L so as to define an isolated chamber with respect to the external environment, which is placed in communication with a vacuum source in order to make the plate strongly adhere to the suction cup.
[0052] The gripping members 7 can also be made according to any known alternative technique, for example they can be in the form of clamp devices.
[0053] An important characteristic of the machine according to the invention lies in the fact that the gripping unit G is movable in the conveying longitudinal direction X of the plate L.
[0054] In the embodiment illustrated here, the gripping unit G is supported at its base by a carriage C (see for example
[0055]
[0056] The base structure 70 of the unit G carries the gripping members 7 so as to allow adjustment of the position of the gripping members 7, individually or in units.
[0057] To this end, the gripping members 7 are carried, individually or in units, by members, which can be displaced with respect to the base structure by means of actuator devices of any known type, controlled by an electronic controller E. The configuration and arrangement of these mobile members carrying the gripping members 7 may be of any known type.
[0058] For example,
[0059] In this way, whatever the configuration of the means for adjusting their position, the gripping members 7 may be automatically adjusted in position according to the shape and size of the plate to be processed, as will also be shown below with reference to the examples illustrated in the
[0060] Therefore, the gripping unit G reconfigures itself according to the shape and size of the plate to be gripped.
[0061] The electronic controller E is configured to arrange the gripping members 7, before starting a processing cycle, according to the shape and size of the plate to be gripped, in positions suitable for ensuring that the plate is stably maintained in a horizontal position above the carriage C during the processing of the plate.
[0062] Again with reference to
[0063] Returning to
[0064] In the example illustrated here, the transport device that receives the plate L entering the machine is defined by a pair of belt conveyors 11, the reciprocal distance of which is adjustable in the transverse direction by means of an actuator device according to the size of the plate. To this end, one of the two conveyors 11 is carried by a structure sliding transversely to the direction X on a side 200 of the fixed support structure of the machine (see for example
[0065] In the embodiment illustrated here, the belt conveyors 11 have the object of advancing the plate entering the machine up to a position in which it is located in a precise position with respect to the processing unit 4 along the longitudinal direction X and along a transverse direction Y.
[0066] To this end, the machine comprises a disc device (indicated by Z in
[0067] With reference to
[0068] With reference in particular to
[0069] According to the conventional technique, motor units M (only some of which are visible in the drawings) are associated with the grinding wheels 40-44, each comprising an electric motor to drive each respective grinding wheel in rotation. Furthermore, again according to the conventional technique, the position of each cup wheel along its axis and the position of the wheels 40 both with respect to the vertical direction and with respect to a direction Y transverse to the longitudinal direction X are adjustable by means of actuator units Q (only some of which are visible in the drawings) each including an electric motor and a gearbox for controlling sliding slides carrying the tool-holder units with the relative motors.
[0070] These aspects are given here purely by way of example and are not further described in detail, since they can be made in any known way and as they do not fall, taken alone, within the scope of the present invention.
[0071] The possibility of adjusting the position of the various tools allows both selection of the tools required (for example, if a beveling operation is not required, the cup wheels 42, 43 are kept in an inoperative retracted position) and adjustment of the position of the tool according to the required working depth on the item.
[0072] With reference to
[0073] The entire support structure of the upper conveyor 14A is carried by a support 140 which is slidably mounted vertically on guides 140A with respect to the stationary structure of the machine. The vertical position of the upper conveyor 14A is selected according to the thickness of the plate L to be processed. To this end, the support 140 carries a nut screw engaged by a screw 141 rotated by a motor-gearbox 143 through a transmission 142.
[0074] The upper branch of the lower belt N slides on a horizontal support surface 16 of the support structure of the conveyor device, while the lower branch of the upper belt is held against the plate by a plurality of stationary shoes P, carried by the support structure and configured to keep the lower branch of the upper belt in contact with the plate in order to maintain a constant thrust pressure coming from the upper transport branch 14A on the portion which is between the toothed profile wheels.
[0075] Once again, both the configuration of the stationary machining assembly 4, comprising the aligned series of grinding tools 40-44, and the configuration of the conveyor device 14 can vary widely with respect to the examples illustrated here.
[0076] In particular, the nature and arrangement of the grinding tools may vary, depending on the machining requirements, as well as the construction details relating to the systems for actuating the rotation of the grinding tools and the movements for adjusting the position of these tools.
[0077] Returning to
[0078] Once the plate L has been loaded at the entrance to the machine, it is located in position, as illustrated above, both with respect to the longitudinal direction X and with respect to the transverse direction Y. Once this operation has been carried out, the plate is deposited on the gripping members 7 of the gripping unit G, and the gripping members 7 are activated, so as to stably grip the plate L in the aforesaid predetermined position with respect to the X and Y directions. In this condition, the members 7 refer the plate in position with respect to the vertical direction.
[0079] Once this operation has been carried out, the carriage C carrying the gripping unit G is made to advance in the conveying longitudinal direction X, in such a way that a lateral edge of the plate L engages the conveyor device 14 associated with the unit 4 of grinding tools. As already indicated above, the further advancement of the plate causes each portion of the lateral edge of the plate to subsequently engage the different tools of the machining unit 4.
[0080] The electronic controller E of the machine, with which a man-machine interface El is associated (
[0081] Returning to
[0082] It is important to underline that, in this step, it is not necessary to repeat the operations of positioning of the plate, since after the operation carried out at the beginning of the cycle of operations, the plate always remains firmly anchored to the gripping unit G, so that the electronic controller knows precisely the position and orientation of the plate at all times, and is therefore able to control the movement of the carriage C and the beam B in order to bring the plate back exactly to a required starting position. Starting from the position reached in
[0083] It is important to note that an advantage of the arrangement described above lies in the fact that the electronic controller can orient the plate to ensure that with the subsequent processing of the edges not only a required finishing processing of the edges is obtained, with possible bevel processing, but also a squaring of the plate, and/or its shaping is carried out, according to a required configuration, with the possibility of returning, if necessary, the plate to nominal project dimensions, eliminating any irregularities in shape deriving from defects in the processing to which the plate has been subjected previously.
[0084] Again with reference to the embodiment illustrated in
[0085] The machine according to the invention is also suitable for use in line, providing a plate inlet upstream of the machine and a plate outlet downstream of the machine (for example, with a table 50 having a roller plane 60—
[0086] Auxiliary machining devices can be associated with the machining unit 4, to carry out further machining of the plate, upstream or downstream of the grinding tools 40-44.
[0087] For example, with reference to
[0088] With reference to
[0089]
[0090] Also in this case, freely rotatable wheels 20 are provided, pushed by respective electric actuators 21 against the upper face of the plate, to limit or completely eliminate any vibrations of the plate L during processing. In this case, the lower face of the plate instead rests on a longitudinally aligned series of freely rotatable rollers 22, carried by the support structure of the machining unit.
[0091] With reference in particular to
[0092] As already discussed above, one of the advantages of the machine according to the invention lies in the fact that the gripping unit G of the plate can be reconfigured in a completely automatic way, depending on the size and shape of the plate.
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[0094] In general, the fully automatic operating mode which has been described with reference to
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[0097] As will be understood, these solutions are only some examples of the embodiments of the invention. With solutions of the type illustrated in
[0098] Of course, without prejudice to the principle of the invention, the details of construction and the embodiments may vary widely with respect to those described and illustrated purely by way of example, without departing from the scope of the present invention, as defined by the attached claims.
[0099] For example, the gripping members 7, in the specific case illustrated—the gripping suction cups—may, if necessary, be made with specific shapes depending on the product to be processed and/or with different sizes and shapes.
[0100] The carriage carrying the gripping unit G may be equipped with abutment members that are automatically activated on the side(s) opposite to the processing side to counteract forces exerted by the tools during processing,
[0101] One of the gripping members may be equipped with abutment members and adjusters to allow automatically positioning and centering in the case of processing of plates of relatively reduced dimensions,
[0102] Downstream and/or upstream of the unit 4 of the machining tools, auxiliary units can be positioned, on one or more sides of the product, for cutting (with different angles).
[0103] Downstream and/or upstream of unit 4 of the machining tools, auxiliary units can be positioned for surface processing (such as removal of the coating for glass, removal of mesh for ceramic products, cleaning and/or bush hammering for natural stones, synthetics and ceramics).