FLUID-REDIRECTING STRUCTURE
20170218917 · 2017-08-03
Inventors
Cpc classification
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C23/072
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2250/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H1/28
PERFORMING OPERATIONS; TRANSPORTING
F05B2240/307
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/133
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0608
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D1/0691
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/611
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A fluid-redirecting structure includes a rigid body having an upstream end, a downstream end, and an axis of rotation, the rigid body incorporating a plurality of troughs each spiralled from a tip at the upstream end to the downstream end about the axis of rotation, the troughs being splayed with respect to the axis of rotation thereby to, proximate the downstream end, direct incident fluid along the troughs away from the axis of rotation.
Claims
1. A fluid-redirecting structure comprising: a rigid body having an upstream end, a downstream end, and an axis of rotation, the rigid body incorporating a plurality of troughs each spiralled from a tip at the upstream end to the downstream end about the axis of rotation, the troughs being splayed with respect to the axis of rotation thereby to, proximate the downstream end, direct incident fluid along the troughs away from the axis of rotation.
2. The fluid-redirecting structure of claim 1, wherein each trough is generally progressively widened parabolically from the upstream end to the downstream end.
3. (canceled)
4. The fluid-redirecting structure of claim 1, wherein each trough comprises: a first stage progressively widened from the upstream end to a midpoint position that is intermediate the upstream end and the downstream end; and a second stage progressively widened from the midpoint position to the downstream end, wherein the second stage is wider than the first stage.
5. (canceled)
6. (canceled)
7. (canceled)
8. The fluid-redirecting structure of claim 1, wherein each trough is spiralled from about 180 degrees to about 360 degrees about the axis of rotation.
9. The fluid-redirecting structure of claim 1, wherein at least one edge of each trough extending from the upstream end to the downstream end incorporates retention structure for inhibiting incident fluid from exiting the trough at the at least one edge and directing the incident fluid therealong.
10. The fluid-redirecting structure of claim 9, wherein the retention structure comprises an arced elongate wall.
11. (canceled)
12. (canceled)
13. The fluid-redirecting structure of claim 1, wherein the fluid-redirecting structure comprises three troughs.
14. The fluid-redirecting structure of claim 1, further comprising: an attachment mechanism for rotatingly attaching the fluid-redirecting structure to a hub structure of a horizontal-axis turbine.
15. The fluid-redirecting structure of claim 1, further comprising: an attachment mechanism for rotatingly attaching the fluid-redirecting structure to roots of rotor blades of a horizontal-axis turbine, wherein the attachment mechanism is adapted to accommodate selective adjustments to the pitch of each rotor blade with respect to a hub structure of the horizontal-axis turbine.
16. (canceled)
17. The fluid-redirecting structure of claim 1, wherein an inner surface of each trough is textured to reduce fluid drag.
18. The fluid-redirecting structure of claim 1, wherein ventilation structure extends from at least a portion of the inner surface of a trough towards the downstream end.
19. A turbine comprising a fluid-redirecting structure as recited in claims 14, wherein the fluid-redirecting structure is attached to a hub structure of the turbine via the attachment mechanism.
20. A turbine comprising a fluid-redirecting structure as recited in claim 15, wherein the fluid-redirecting structure is attached to rotor blades of the turbine via the attachment mechanism.
21. A turbine comprising a fluid-redirecting structure as recited in claim 1, wherein the fluid-redirecting structure is integrated with a hub structure of the turbine.
22. (canceled)
23. A propeller comprising a fluid-redirecting structure as recited in claim 1.
24. The propeller of claim 23, wherein the fluid-redirecting structure is attached to rotor blades of the propeller via an attachment mechanism.
25. The propeller of claim 23, wherein the fluid-redirecting structure is attached to a hub structure of the propeller via an attachment mechanism.
26. The propeller of claim 23, wherein the fluid-redirecting structure is integrated with a hub structure of the propeller.
27. (canceled)
28. (canceled)
29. A fluid-redirecting structure for a turbine or propeller comprising: a rigid body attachable to at least one of a hub structure and rotor blades of the turbine or propeller and incorporating a plurality of spiral troughs each for receiving and directing fluid incident on the rigid body against a front surface of a corresponding turbine or propeller blade.
30. (canceled)
31. The fluid-redirecting structure of claim 1, further comprising: one or more sensors associated with the upstream end for sensing wind direction and/or speed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Embodiments of the invention will now be described with reference to the appended drawings in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] Reference will now be made in detail to the various embodiments of the invention, one or more examples of which are illustrated in the figures. Each example is provided by way of explanation of the invention, and is not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be used on or in conjunction with other embodiments to yield yet a further embodiment. It is intended that the present invention includes such modifications and variations.
[0048]
[0049]
[0050] Wind turbine 15 includes a tower 100 supported by and extending from a surface S, such as a ground surface. Supported by tower 100, in turn, is a nacelle 200 extending horizontally. A hub structure with a spinner 300 is rotatably mounted at a front end of nacelle 200 and is rotatable with respect to nacelle 200 about a rotation axis R. Spinner 300 receives and supports multiple rotor blades 400 that each extend outwardly from spinner 300. Rotor blades 400 catch incident wind W.sub.i flowing towards the wind turbine 15 and are caused to rotate. Due to their being supported by spinner 300, rotor blades 400 when rotating cause spinner 300 to rotate about rotation axis R thereby to cause rotational motion that can be converted in a well-known manner into usable electrical or mechanical power. Nacelle 200 may be rotatably mounted to tower 100 such that nacelle 200 can rotate about a substantially vertical axis (yaw axis, not shown) with respect to tower 100, thereby to enable rotor blades 400 to adaptively face the direction from which incident wind W.sub.i is approaching wind turbine 15.
[0051] In this embodiment, fluid-redirecting structure 600 is shown mounted to a front end of spinner 300 and is rotatable, along with spinner 300 and rotor blades 400, about rotational axis R.
[0052]
[0053] In this embodiment, the troughs 604A, 604B and 604C at the upstream end 602U generally come from a point proximate to tip 606 along a direction generally parallel to the rotational axis R and then, as they progress in spiral towards the downstream end 602D splay outwards progressively away from the rotational axis thereby to re-direct incident wind W.sub.i (shown going into the page in
[0054] As shown particularly in
[0055]
[0056] As shown in
[0057] In this embodiment, each retention structure 605A, 605B and 605C is an arced elongate wall that is generally a C-shape in cross section. In particular, a portion of surface of each trough 604A, 604B and 604C that faces incident wind Wi along the edge is gradually bent on itself to a maximum angle of two hundred and seventy (270) degrees. The cross-section of the troughs 127 may further be of any beneficial elliptical or bowed shape.
[0058]
[0059] The retention structures inhibit incident wind Wi from spilling over the edge of the troughs thereby to keeps more wind within the troughs in the regions at which the retention structures extend from the edges.
[0060]
[0061] It will be noted that preferably the rollers and/or castors 654 are interfaced with the fluid-redirecting structure 600 and the turbine 15 to enable nose clamp assembly 650 to accommodate selective adjustments to the pitch of each rotor blade 400 with respect to the hub structure. In this case, the rollers roll along the outer surface of the root 402 of a respective rotor blade 400, while retaining fluid-redirecting structure 600 in a central position with respect to the hub structure.
[0062]
[0063] It will be noted that preferably the rollers and/or castors 654 are interfaced with the fluid-redirecting structure 600 and the turbine 15 to enable nose clamp assembly 660 to accommodate selective adjustments to the pitch of each rotor blade 400 with respect to the hub structure. In this case, the rollers roll along the outer surface of the root 402 of a respective rotor blade 400, while retaining fluid-redirecting structure 600 in a central position with respect to the hub structure and the tip 606 in line with the axis of rotation R.
[0064] In an alternative embodiment, the attachment system may be configured to interface only with the hub structure of a wind turbine, and thereby not physically contact its rotor blades.
[0065]
[0066] In this embodiment, fluid-redirecting structure 700 includes integral circular loops 740A, 740B and 740C affixed to the rear-facing side of fluid-redirecting structure 700 and each dimensioned to receive and seat a respective root 402 of a rotor blade 400 (not shown in
[0067]
[0068]
[0069] The texture 855 may be of any configuration that reduces fluid drag and therefore permits increased power production of the fluid-redirecting structure 800. For example, texture may include dimples. A close-up view of texture 855 can be seen at 860 which shows dimples 861 that sink beneath the surface of the trough and dimples 862 that rise above the surface. The side elevation enlarged sub figure of
[0070] In an embodiment, there may also be included vortex generators on the surface of the nose cone assembly. The application of the surface texture may be done by any means during manufacture or after installation.
[0071]
[0072] It will be appreciated that the direction in which the troughs 804A, 804B and 804C are spiralled with respect to the axis of rotation R corresponds with the opposite direction in which the rotor blades 400 are intended to turn. As such, a counterclockwise direction of intended rotation for the rotor blade(s) would coordinate with a clockwise spiral for the troughs 804A, 804B and 804C about the axis of rotation R (into the page as shown in
[0073]
[0074] Each of stages S1 and S2 generally progressively widens parabolically in shape. In this embodiment, midpoint position P is halfway between the upstream and downstream ends. However, in alternative embodiments the midpoint position P may be more that halfway between the upstream and downstream ends, such as at the three-quarters (¾) position. Furthermore, troughs 904A, 904B and 904C may spiral around the rotational axis R between about one hundred and eighty (180) degrees and about three hundred and sixty (360) degrees. The contour of the spiral may go through many deviations. For example, the spiral of a trough may begin at the front tip 906 of the nose cone and continue through to the downstream end 902D where its surface connects flush and/or comes into close proximity with the upwind power producing airfoil portion of a corresponding rotor blade 400. In embodiments, the spiral may traverse any paraboloidal shape or multitudes thereof so as to have more than two stages. After beginning at the tip 906, a parabolic contour may then taper at a position near the midpoint position P to reach a near-parallel line with the rotational axis R. At this position near the midpoint position P, a parabolic contour may then splay to a wider focal, of which half, or ninety (90) degrees of its turn is completed. The contour may then taper again near the hub structure to be parallel with the line of the drive shaft, at which point a full one hundred and eighty (180) degrees of the turn will be completed. This configuration thus allows incident wind Wi to proceed in a step-wise fashion over the multiple stages S1, S2 along the surface of a respective trough 904A, 904B, 904C, as inspired by the beak and head of a kingfisher, and be directed onto the upwind power producing airfoil portion of the corresponding rotor blade 400.
[0075]
[0076] According to an aspect of another embodiment, the fluid-redirection structure 900 may be a monocoque assembly with a structural skin, and that is configured to enable an existing hub structure 120 with spinner 300 and/or nosecone 500 to be received at the downstream end 902D within the fluid-redirecting structure 900. In this embodiment, the fluid-redirecting structure is a one-piece unit. In alternative embodiments, the fluid-redirecting structure may be a multi-piece unit.
[0077]
[0078] According to this aspect, this may be achieved by having a gap 1043 between the outermost portion of the downstream end 1002D of the fluid-redirecting structure 1000 and an upwind power producing airfoil portion of the wind turbine rotor blade(s) 400. This method covers the root(s) region of the rotor blade(s) 402, but allows for the flexibility of the material and/or the ability to convert the outermost portion of the downstream end 1002D of the fluid-redirecting structure 1000 into an airfoil section. This effectively extends the length of the rotor blade(s) 400, creating new leading 404 and trailing 405 edges. Furthermore, another aerodynamic airfoil section 1046 may be added in a position parallel to the rotor blade(s) 400, and slightly above the outermost portion of the downstream end 1002D of the fluid-redirecting structure 1000. This has the effect of preventing any remaining kinetic energy in the wind incident Wi from exiting the outermost portion of the downstream end 1002D of the fluid-redirecting structure 1000 between the root(s) of the rotor blade(s) 402 without first doing work on the fluid-redirecting structure 1000 before hand. The work is shown here at Wii, where the wind incident is made to divert its path along an aerodynamic airfoil section 1046, thus doing work on that section and reducing its kinetic energy, exiting out at We. This aerodynamic airfoil section 1046 is attached to the rear portion of the troughs at 1005A and a front portion 1005B of the outermost portion of the downstream end 1002D of the fluid-redirecting structure 1000 through any suitable method, such that a rotational force is generated when wind incident Wi passes over it. According to another aspect, this section 1046—along with any other section of the fluid-redirecting structure 1000—may form a combination of two (2) or more detachable sections.
[0079] Theoretical Considerations:
[0080] As stated above, the Betz limit is the maximum coefficient of performance (Cp) in wind kinetic energy extraction, and is 59.3%. Known wind technologies have in reality a much lower Cp than the Betz limit. The Betz law assumes that:
[0081] 1. The rotor does not possess a hub, this is an ideal rotor, with an infinite number of blades which have no drag. Any resulting drag would only lower this idealized value.
[0082] 2. The flow into and out of the rotor is axial. This is a control volume analysis, and to construct a solution the control volume must contain all flow going in and out, failure to account for that flow would violate the conservation equations.
[0083] 3. The flow is incompressible. Density remains constant, and there is no heat transfer.
[0084] 4. Uniform thrust over the disc or rotor area.
[0085] Assuming that there is an ideal wind turbine able to extract the kinetic energy in the wind (E.sub.w) at an efficiency of 59.3%, according to Betz limit, that the above ideal turbine has a frontal surface area of SA.sub.f 19.6 m.sup.2 and that the wind speed is 2.78 m/s and the exterior temperature is 15.sup.° C., the energy extracted by such an ideal wind turbine is as shown in Equation 1 below, where Pw is the cubic power of the wind speed, and Da is the air density, which equals 1.225 @ 15 degrees C.:
E.sub.w=[(0.5)(D.sub.a)(SA.sub.f)(P.sub.w)(Cp)]
E.sub.w=[(0.5)(1.225)(19.6 m.sup.2)(54.5 m.sup.3/s)(0.593)]
E=387.9835 Watts=0.3879835 kW (1)
[0086] In terms of power production, over 1 hour of functioning in these conditions the turbine will produce:
P.sub.(kinetic)=0.3879835 kWh
[0087] Small scale tests were conducted to determine the power output of various wind turbine configurations at varying wind speeds. These tests accurately reflected the size, shape, weight, proportion, blade speed—wind speed ratio of current large scale wind turbines.
[0088] As a baseline, let us assume a standard horizontal-axis wind turbine is tested on this scale. Let us also assume the same conditions, with a frontal surface area of 19.6 m.sup.2, a wind speed of 2.78 m/s and the exterior temperature of 15.sup.° C.. When experiments were conducted and averaged, the energy extracted by such a wind turbine was found to be:
E=358.25 Watts=0.35825 kW
[0089] As such, in terms of power production, over 1 hour of functioning in these conditions the turbine would produce P.sub.(kinetic)=0.35825 kWh.
[0090] This equates to a measure of 49.25% of the Betz limit, which is about average for most large-scale horizontal-axis wind turbines.
[0091] Now let us take a standard horizontal-axis wind turbine and integrate the current invention, a nose cone assembly that is able to extract a portion of the underutilize kinetic energy around the hub region. Let us also take the same conditions, with a frontal surface area of 19.6 m.sup.2, a wind speed of 2.78 m/s and the exterior temperature of 15.sup.° C.. When experiments were conducted, the energy extracted by such a wind turbine was found to be E=439.30 Watts=0.43930 kW
[0092] In terms of power production, over 1 hour of functioning in these conditions the turbine will produce: P.sub.(kinetic)=0.43930 kWh
[0093] This equates to a measure of 66.23% of the Betz limit, which is +6.93% over the Betz limit.
[0094] Below is a graph giving the percentage of energy captured by the wind turbine without and with the invention described herein against varying wind speeds. The wind speeds in the conducted experiments were set in km/h, and then later converted to m/s for the Betz equation, and shown in Table 1 below.
TABLE-US-00001 TABLE 1 .65 m/s .83 m/s 1.67 m/s 1.94 m/s 2.50 m/s 2.78 m/s 3.33 m/s No nose cone 55.06% 53.2% 52.18% 52.6% 46.6% 49.25% 44.6% With nose cone assembly 96.43% 94.3% 81.4% 77.6% 69.76% 66.23% 61.3%
[0095] Wind turbine nose cone assembly configurations described herein are expected to improve the operational efficiency of wind turbines by harnessing more of the available kinetic energy in front of the plane of the rotor blade(s), especially around the hub region and/or increase the available kinetic energy of the wind to the rotor blade(s) and/or ventilate the hub and surrounding area and/or reduce the operational noise emissions of the nose cone and/or provide a quick attachment method for the nose cone assembly and/or reduce wind turbine operational costs.
[0096] The above-described configurations to the nose cone of a horizontal-axis wind turbine can also be applied to vertical-axis wind turbines, and both of any scale. Such improvements may apply equally well, mutatis mutandis, with such mutations as being relevant, including but not limited to, high altitude wind power (HAWP) devices, kite wind turbines, energy kites, tidal turbines, urban wind turbines, propellers for airplanes, boats, gliders and drones, jet engine caps, the bulbous bow of ships, and other things. The invention or inventions described herein may be applied to wind turbines having fewer or more blades than described by way of example in order to increase the operational efficiency of a wind turbine, to decrease maintenance costs and mechanical wear, and to increase the scalability and marketability of such wind turbines.
[0097] Some embodiments may have been described with reference to method type claims whereas other embodiments may have been described with reference to apparatus type claims. However, a person skilled in the art will gather from the above and the following description that, unless otherwise notified, in addition to any combination of features belonging to one type of subject matter also any combination between features relating to different subject matters, in particular between features of the method type claims and features of the apparatus type claims is considered as to be disclosed with this document.
[0098] The aspects defined above and further aspects are apparent from the examples of embodiment to be described hereinafter and are explained with reference to the examples of embodiment.
[0099] Other aspects may become apparent to the skilled reader upon review of the following.
[0100] Although embodiments have been described with reference to the drawings, those of skill in the art will appreciate that variations and modifications may be made without departing from the spirit and scope thereof as defined by the appended claims.
[0101] It should be noted that the term ‘comprising’ does not exclude other elements or steps and the use of articles “a” or “an” does not exclude a plurality. Also, elements described in association with different embodiments may be combined. It should be noted that reference signs in the claims should not be construed as limiting the scope of the claims.
[0102] Although embodiments have been described with reference to the drawings, those of skill in the art will appreciate that variations and modifications may be made without departing from the spirit, scope and purpose of the invention as defined by the appended claims.
[0103] For example, alternative construction of fluid-redirecting devices could employ a “space-frame” design with metal latticework wrapped in a polyester weave coat. Alternatively, the design could employ a voronoi pattern.
[0104] While the description above has been primarily with regard to fluid-redirecting structures for horizontal-axis wind turbines, the structures described may be applicable to other devices, such as wind turbines, tidal turbines, hydroelectric dam turbines, kite turbines, high altitude wind power (HAWP) devices, kite wind turbines, energy kites and urban wind turbines. All of these devices could be improved with a fluid-redirecting device such as described herein, within the need for attached rotor blades. For example, the nosecone can be placed within a circular structure to rotate. In particular,
[0105] All of the devices mentioned use the same device with variations in size.
[0106] Propellers for aircraft (such as a glider, civilian airplane, drone or jet engine caps), watercraft, spacecraft, turbochargers and the like could employ the above-described fluid-redirecting structure, except that power would be used in the spinning of this device, and thus it would be spun the opposite direction, to induce flow of the fluid towards the back of the structure. The spiraling would have a direction beneficial to such a configuration.
[0107] In accordance with another aspect, an ultrasonic noise inducer for the purpose of repelling any animal of flight from a horizontal or a vertical-axis wind turbine may be integrated with a fluid-redirecting structure such as is described herein, or into a standard paraboloidal nose cone or other structure. To the knowledge of the present inventor, no satisfactory solution exists to discourage or prevent flying animals of any sort from coming into contact with rotor blades or any other part of a wind turbine, that uses ultrasonic sound waves, so as to reduce or prevent animal death and damage to the wind turbine.
[0108] According to a first aspect, an ultrasonic noise inducer of 15 KHz or greater with a sound pressure at 1 meter of 95-102 dB is fitted inside the nose cone or the nacelle unit, or any other area which does not affect the aerodynamic properties of the horizontal-axis wind turbine for the purpose of repelling animals of flight from striking a horizontal-axis or vertical-axis wind turbine, wherein the ultrasonic noise inducer is placed in any vicinity around or in the wind turbine such that the desired effect of repelling the animals of flight can be achieved and the aerodynamic properties of the wind turbine are not affected, wherein the installation of the ultrasonic noise inducer occurs during or after the installation of the horizontal-axis wind turbine, wherein the power for the ultrasonic noise inducer comes from the wind turbine itself, or an external source.