Renewable energy power generation systems
09722423 · 2017-08-01
Assignee
Inventors
Cpc classification
H02M7/48
ELECTRICITY
H02J3/46
ELECTRICITY
Y02E10/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M7/493
ELECTRICITY
H02J3/38
ELECTRICITY
Y04S40/126
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J3/18
ELECTRICITY
H02J13/00026
ELECTRICITY
Y02E40/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E40/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S10/123
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S10/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S10/22
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/10
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J3/38
ELECTRICITY
H02M7/493
ELECTRICITY
H02M7/48
ELECTRICITY
Abstract
We describe a modular adjustable power factor renewable energy inverter system. The system comprises a plurality of inverter modules having a switched capacitor across its ac power output, a power measurement system coupled to a communication interface, and a power factor controller to control switching of the capacitor. A system controller receives power data from each inverter module, sums the net level of ac power from each inverter, determines a number of said capacitors to switch based on the sum, and sends control data to an appropriate number of the inverter modules to switch the determined number of capacitors into/out of said parallel connection across their respective ac power outputs.
Claims
1. A distributed energy generation inverter system for applying volt-ampere reactive (VAR) control to an alternating current (AC) output, the distributed energy generation inverter system comprising: a plurality of individual inverters, each individual inverter comprising a direct current (DC) power input for receiving DC power from a DC source, an AC power output for supplying AC power to a common AC circuit, and a reactive element switchable to be connected in parallel to the AC output; and a controller communicatively coupled to each of the plurality of inverters, the controller configured to monitor the individual power output of each inverter, determine a fraction of the maximum total potential power being supplied by the plurality of inverters, and when the fraction is above a pre-determined threshold, selectively controlling one or more of the individual inverters to switch their respective reactive elements into parallel connection across the respective AC outputs.
2. The distributed energy generation inverter system of claim 1, wherein the controller employs phase control to selectively control the one or more of the individual inverters to switch the respective reactive elements in parallel for a portion of an AC cycle in which the reactive element is switched in.
3. The distributed energy generation inverter system of claim 1, wherein the common AC circuit is a three phase AC power feed, and wherein an inverter of the plurality of inverters is for coupling to each phase of the three phase AC power feed, the controller configured to control a power factor of each phase of the three phase AC power feed.
4. The distributed energy generation inverter system of claim 1, wherein the reactive element includes a capacitor.
5. The distributed energy generation inverter system of claim 1, wherein the controller is communicatively coupled to each of the plurality of inverters by way of a wireless communication channel.
6. The distributed energy generation inverter system of claim 1, wherein the DC power source is a solar photovoltaic panel.
7. The distributed energy generation inverter system of claim 1, wherein the pre-determined threshold is greater than or equal to 0.5.
8. The distributed energy generation inverter system of claim 1, wherein the controller is configured to access a lookup table that stores power factor compensation data defining a number of reactive elements to switch in parallel to the fraction of the maximum total potential power being supplied by the plurality of inverters.
9. The distributed energy generation inverter system of claim 1, wherein monitoring the individual power output of each inverter includes sensing a current provided by each of the inverters to the common AC circuit.
10. The distributed energy generation inverter system of claim 1, wherein each of the individual inverters includes a switching device coupled to switch their respective reactive element, and wherein the controller is configured to switch the switching device at a peak voltage point of the AC power.
11. The distributed energy generation inverter system of claim 9, wherein each of the switching devices includes a triac.
12. The distributed energy generation inverter system of claim 1, wherein the controller includes a field-programmable gate array (FPGA).
13. The distributed energy generation inverter system of claim 1, wherein each of the individual inverters includes a two-stage power converter, wherein a first stage of the two stage power converter is electrically isolated from the second stage of the two stage power converter.
14. The distributed energy generation inverter system of claim 13, wherein the first stage is to be coupled to the DC power source, and wherein the first stage include a switching DC-to-AC converter.
15. The distributed energy generation inverter system of claim 1, wherein each of the plurality of individual inverters includes a second reactive element switchable to be connected in parallel to the AC output, and when the fraction is above a pre-determined threshold, the controller is further configured to selectively control one or more of the individual inverters to switch their respective second reactive elements into parallel connection across the respective AC outputs.
16. An controller for a distributed energy generation system for applying volt-ampere reactive (VAR) control to an alternating current (AC) output, the controller comprising: a communication interface for communicating with a plurality of inverters; processing logic coupled to the communication interface; and a computer-readable medium accessible to the processing logic, the computer-readable medium storing instructions, when executed by the processing logic will cause the controller to perform a method comprising: monitoring, via the communication interface, the individual power output of each of the plurality of inverters; determining a fraction of the maximum total potential power being supplied to a common AC power grid by the plurality of inverters; selectively switching, via the communication interface, reactive elements in one or more of the plurality of inverters when the fraction is above a pre-determined threshold, wherein selectively switching the reactive elements puts the reactive elements in parallel connection with the AC power grid to apply volt-ampere reactive (VAR) control to an AC output to the AC power grid.
17. The controller of claim 16, wherein selectively switching the reactive elements includes switching the reactive elements for a portion of an AC cycle to facilitate phase control.
18. The controller of claim 16, wherein the communication interface is a wireless communication interface.
19. The controller of claim 16, wherein the pre-determined threshold is greater than or equal to 0.5.
20. The controller of claim 16, wherein the computer-readable medium includes a lookup table that stores power factor compensation data defining a number of reactive elements to switch in parallel to the fraction of the maximum total potential power being supplied by the plurality of inverters.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the invention will now be further aspects of the invention will now further described, by way of example only, with reference to the accompanying figures in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(9) VAR control is required where grid requirements mandate leading or lagging control over the output of any grid connected power source. Typical requirements provide limits in the range.
(10)
(11) Further, power sources must be capable of being programmed to a specific power factor in overexcited and under-excited conditions with a latency of 10 seconds. We address this by employing feedback from the sub-source, a micro-inverter, in the context of a combined system of multiple micro-inverters' connected to grid. In embodiments the ability to close this feedback loop and to control power factor (per phase in a three phase system) to within 0.01 (cos φ) enables high accuracy and control at the grid connection point.
Power Conditioning Units
(12) By way of background and context, to assist in understanding the operation of embodiments of the invention we first describe an example photovoltaic power conditioning unit. Thus in
(13) The power converter stage A may be, for example, a step-down converter, a step-up converter, or it may both amplify and attenuate the input voltage. In addition, it generally provides electrical isolation by means of a transformer or a coupled inductor. In general the electrical conditioning of the input voltage should be such that the voltage across the dc link capacitor C.sub.dc is always higher than the grid voltage. In general this block contains one or more transistors, inductors, and capacitors. The transistor(s) may be driven by a pulse width modulation (PWM) generator. The PWM signal(s) have variable duty cycle, that is, the ON time is variable with respect to the period of the signal. This variation of the duty cycle effectively controls the amount of power transferred across the power converter stage A.
(14) The power converter stage B injects current into the electricity supply and the topology of this stage generally utilises some means to control the current flowing from the capacitor C.sub.dc into the mains. The circuit topology may be either a voltage source inverter or a current source inverter.
(15)
(16) In the dc-to-ac converter stage, Q9, D5, D6 and Lout perform current shaping. In alternative arrangements this function may be located in a connection between the bridge circuit and the dc link capacitor: D.sub.6 acts as a free-wheeling diode and D.sub.5 prevents current form flowing back into the dc-link. When transistor Q.sub.9 is switched on, a current builds up through L.sub.out. When Q.sub.9 is switched off, this current cannot return to zero immediately so D.sub.6 provides an alternative path for current to flow from the negative supply rail (D.sub.5 prevents a current flowing back into the dc-link via the body diode in Q.sub.9 when Q.sub.9 is switched off). Current injection into the grid is controlled using Q.sub.9: when Q.sub.9 is turned on the current flowing through L.sub.out increases and decreases when it is turned off (as long as the dc-link voltage is maintained higher than the grid voltage magnitude). Hence the current is forced to follow a rectified sinusoid which is in turn unfolded by the full-bridge output (transistors Q.sub.5 to Q.sub.8). Information from an output current sensor is used to feedback the instantaneous current value to a control circuit: The inductor current, i.sub.out, is compared to a reference current, i.sub.ref, to determine whether or not to switch on transistor Q.sub.9. If the reference current is higher than i.sub.out then the transistor is turned on; it is switched off otherwise. The reference current, i.sub.ref, may be generated from a rectified sinusoidal template in synchronism with the ac mains (grid) voltage.
(17) Transistors Q5-Q8 constitutes an “unfolding” stage. Thus these transistors Q5-Q8 form a full-bridge that switches at line frequency using an analogue circuit synchronised with the grid voltage. Transistors Q5 and Q8 are on during the positive half cycle of the grid voltage and Q6 and Q7 are on during the negative half cycle of the grid voltage.
(18) Thus in embodiments the power conditioning unit comprises a generic dc-ac-dc that provides voltage amplification of the source to above the grid voltage, and isolation, and a current source inverter (CSI) connected to the mains. The current injection is regulated using current shaping (current-control) in the inductor of the CSI via the intermediate buck-type stage. (This is described further in our GB2415841B, incorporated by reference).
(19) Control (block) A of
(20) Control (block) B may be connected to the control connections of transistors in the power converter stage B to control the transfer of power to the mains supply. The input of this stage is connected to the dc link capacitor and the output of this stage is connected to the mains supply. Control B may be configured to inject a substantially sinusoidal current into the mains supply regardless of the dc link voltage V.sub.dc on C.sub.dc.
(21) The capacitor C.sub.dc acts as an energy buffer from the input to the output. Energy is supplied into the capacitor via the power stage A at the same time that energy is extracted from the capacitor via the power stage B. The system provides a control method that balances the average energy transfer and allows a voltage fluctuation, resulting from the injection of ac power into the mains, superimposed onto the average dc voltage of the capacitor C.sub.dc. The frequency of the oscillation can be either 100 Hz or 120 Hz depending on the line voltage frequency (50 Hz or 60 Hz respectively).
(22) Two control blocks control the system: control block A controls the power stage A, and control block B power stage B. An example implementation of control blocks A and B is shown in
(23) In broad terms, control block A senses the dc input voltage (and/or current) and provides a PWM waveform to control the transistors of power stage A to control the power transferred across this power stage. Control block B senses the output current (and voltage) and controls the transistors of power stage B to control the power transferred to the mains. Many different control strategies are possible. For example details of one preferred strategy reference may be made to our earlier filed WO2007/080429 (which senses the (ripple) voltage on the dc link)—but the embodiments of the invention we describe later do not rely on use of any particular control strategy.
(24) In a photovoltaic power conditioning unit the microcontroller of
(25) Now referring to
(26) A microcontroller 622 provides switching control signals to dc-to-ac converter 606, to rectifying circuit 610 (for synchronous rectifiers), and to dc-to-ac converter 618 in the output ‘unfolding’ stage. As illustrated microcontroller 622 also senses the output voltage/current to the grid, the input voltage/current from the PV module 602, and, in embodiments, the dc link voltage. (The skilled person will be aware of many ways in which such sensing may be performed). In some embodiments the microcontroller 622 implements a control strategy as previously described. As illustrated, the microcontroller 622 is coupled to an RF transceiver 624 such as a ZigBee™ transceiver, which is provided with an antenna 626 for monitoring and control of the power conditioning unit 600.
(27) Referring now to
(28) The circuits of
VAR Control Techniques
(29) We will now describe embodiments of a modular adjustable power factor solar inverter system which is able to track the power factor curve of
(30) Thus referring to
(31) Each inverter includes a switched capacitor coupled to a power factor controller under control of system controller 410. As previously described, each inverter controls the output current and reads the RMS output voltage and thus is able to determine the percentage of its full power that the inverter is providing and/or an absolute measure of the power it is providing to the common grid tie 406, 408. Thus system controller 410 is able to determine the absolute power provided to the grid by each inverter and/or the percentage of an inverter's full power being provided by each inverter. The system controller 410 uses this information to control the switching of the capacitors in one or more of the inverters, as described later.
(32)
(33) In embodiments of the three phase system shown in
(34)
(35) The arrangement of
(36) Referring now to
(37) Thus the inverter 404 comprises a dc link 614 with an energy storage capacitor 616 which provides power to a current source stage 500, more particularly a voltage controlled current source providing power to a buck inductor assembly 612, and thence to a full wave rectifier output unfolding stage 618. In embodiments, as previously described, the current injection is regulated using current control in the inductor assembly 612 via an intermediate buck-type stage provided by current source 500 (this circuit block also includes a microcontroller and unfolding drivers, not explicitly illustrated for simplicity). The inductor (output) current is sensed by resistor 504 and compared with the reference to determine whether or not to provide current to inductor 612, thus providing current mode control. Further details can be found in our U.S. patent application Ser. No. 11/718,879, hereby incorporated by reference.
(38) The ac output is filtered by capacitor 506 and inductor 508 and protected by varistor 510 and fuse 512 prior to ac grid mains output 514. For simplicity details of the drivers for unfolding stage 618 are shown as part of circuit block 500, using an ac phase sense connection 516 to synchronise with the grid.
(39) Continuing to refer to
(40)
(41) The circuit of
(42) In one preferred method of triac control the triac is first switched in at the zero-crossing of the grid voltage. Then, for several grid cycles, for example of order 50 cycles, the triac is driven with a continuous pulse train to assure firing at all angles while the switching current transient reduces. After the switching transient has reduced to negligible levels, the triac may be driven either with a single pulse or a pulse train only near the peak of the grid voltage.
(43) As previously described, in preferred embodiments the inverter has the ability to sense or otherwise determine the phase of the grid voltage. Although this is not essential it is helpful, in particular for controlling triac switching. Sensing the phase of the grid voltage can help to assure adequate firing of the triac during the startup transient. This reduces stress on the VAR-control capacitor, by facilitating switching in at the zero-crossing. It also reduces power loss—by reducing the triac drive to the zero-crossing of the current, which corresponds to the peak and trough of the grid voltage after the initial current transient has been reduced to negligible levels.
(44) The example circuits of
(45) Referring next to
(46) Thus referring to
(47) Once the total output power of the system as a percentage of the maximum export power is determined, the system can then lookup or otherwise determine the required system power factor (S658), for example to approximate the curve of
(48) Where phase control of the output control capacitor is provided by an inverter module step S660 may also determine a proportion of the cycle for which the capacitor is applied, this information being transmitted to the inverter modules at step S662.
(49)
(50) As can be seen from
(51) In the example given above, to satisfy VDE4105 with a 3.68 kVA system the (maximum) inverter size is 736 Watts, leading to a system with 5 such inverters. In practice it is preferable to use inverters with slightly lower power and/or to provide each inverter with two or more capacitor steps, to allow some margin for error. Thus in this example a practical upper limit in inverter size for each inverter is approximately 480 Watts for inverters that each employ just a single switched VAR control capacitance.
(52) Continuing the above example, for systems above 13.8 kVA in overall output power level, the VAR compensation required is twice that at 3.6 kVA to 13.8 kVA (a compensation of cos φ up to 0.10 rather than 0.05). The inverters can be arranged to provide this level of VAR compensation either by providing two separately switchable VAR control capacitances in each inverter module and/or by using smaller inverters in the system, for example in the range 240 Watts-300 Watts.
(53) Broadly speaking we have described a solar inverter system in which one or more switched VAR control capacitances are provided in each solar inverter module, sized according to the maximum output power of the inverter module, to achieve a desired power factor compensation target. These are combined together in a system with a system controller which is able to remotely control the addition of this capacitance and/or the phase of the capacitance, thus controlling the overall power factor of the system. Thus, for example, embodiments of this technique are able to control the displacement power factor of the overall system with an accuracy of 0.01 cos φ, or better. Embodiments of the system are closed loop in the sense that they monitor inverter power output into the common grid connection and provide control data back to the inverter modules for controlling the addition/phase of the switched capacitance, but are open loop in the sense that, in embodiments, no measurement is needed of the power factor at the grid connection. The techniques we have described are applicable to both single phase and three phase architectures.
(54) No doubt many other effective alternatives will occur to the skilled person. It will be understood that the invention is not limited to the described embodiments and encompasses modifications apparent to those skilled in the art lying within the spirit and scope of the claims appended hereto.