Running gear unit for a rail vehicle
09718484 · 2017-08-01
Assignee
Inventors
Cpc classification
B61F5/30
PERFORMING OPERATIONS; TRANSPORTING
B61F5/325
PERFORMING OPERATIONS; TRANSPORTING
International classification
B61F5/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A running gear unit for a rail vehicle, having a running gear frame body. The frame body includes two longitudinal beams and a transverse beam unit providing a structural connection between the longitudinal beams, such that a substantially H-shaped configuration is formed. Each longitudinal beam has a suspension interface section associated to a free end section of the longitudinal beam and forming a primary suspension interface for a primary suspension device. Each longitudinal beam has a pivot interface section associated to the primary suspension interface section and forming a pivot interface for a pivot arm. The primary suspension interface is configured to take a total resultant support force acting in the area of the free end section when the frame body is supported on the associated wheel unit.
Claims
1. A running gear unit comprising: a running gear frame body defining a longitudinal direction, a transverse direction and a height direction; said frame body comprising two longitudinal beams and a transverse beam unit providing a structural connection between said longitudinal beams in said transverse direction, such that a substantially H-shaped configuration is formed, each longitudinal beam having a suspension interface section associated to a free end section of said longitudinal beam and forming a primary suspension interface for a primary suspension device connected to an associated wheel unit; each longitudinal beam having a pivot interface section associated to said primary suspension interface section and forming a pivot interface for a pivot arm connected to said associated wheel unit; said primary suspension interface being configured to take a total resultant support force acting in the area of said free end section when said frame body is supported on said associated wheel unit; wherein said primary suspension interface is configured such that said total resultant support force is inclined with respect to said longitudinal direction and inclined with respect to said height direction, said primary suspension interface defines a main interface plane; said main interface plane being configured to take at least a major fraction of said resultant support force; said main interface plane being inclined with respect to said longitudinal direction and inclined with respect to said height direction; said main interface plane being inclined with respect to said height direction by a main interface plane angle, said main interface plane angle ranging from 40° to 50°; and said main interface plane being substantially parallel with respect to said transverse direction.
2. The running gear unit according to claim 1, wherein, said total resultant support force is inclined with respect to said height direction by a primary suspension angle; said primary suspension angle ranging from 20° to 80°.
3. The running gear unit according to claim 1, wherein, said associated wheel unit is connected to said frame body via said pivot arm pivotably linked to said pivot interface; said primary suspension interface and said primary suspension device being configured such that said total resultant support force intersects a wheel shaft of said wheel unit.
4. The running gear unit according to claim 1, wherein, said pivot interface section, in said longitudinal direction, is arranged to be at least partially retracted behind a center of said primary suspension interface; a center of a forward primary suspension interface and a center of a rearward primary suspension interface of one of said longitudinal beams, in said longitudinal direction, defining a maximum primary suspension interface center distance; a forward pivot interface section being associated to said forward primary suspension interface and defining a forward pivot axis for a forward pivot arm; a rearward pivot interface section being associated to said rearward primary suspension interface and defining a rearward pivot axis for a rearward pivot arm; said forward pivot axis and said rearward pivot axis, in said longitudinal direction, defining a pivot axis distance; said pivot axis distance being 60% to 105% of said maximum primary suspension interface center distance.
5. The running gear unit according to claim 1, wherein, said primary suspension interface is configured as an interface for a single primary suspension device; said primary suspension device being formed by a single primary suspension unit; said primary suspension unit being formed by a single primary suspension spring.
6. The running gear unit according to claim 1, wherein, said frame body is formed as a monolithically cast component made of a grey cast iron material; said frame body being made of a spheroidal graphite iron cast material; said spheroidal graphite iron cast material being one of EN-GJS-400-18U LT and EN-GJS-350-22-LT.
7. The running gear unit according to claim 1, wherein, each longitudinal beam has an angled section associated to said free end section; said angled section being configured such that said free end section (108.1) forms a pillar section at least mainly extending in said height direction: said pivot interface section being associated to said angled section; said pivot interface section being integrated into to said angled section.
8. The running gear unit according to claim 1, wherein said pivot interface section, in said longitudinal direction, is arranged to be at least partially retracted behind said associated free end section; a forward free end section and a rearward free end section of one of said longitudinal beams, in said longitudinal direction, defining a maximum longitudinal beam length of said longitudinal beam; a forward pivot interface section associated to said forward free end section defining a forward pivot axis for a forward pivot arm; a rearward pivot interface section associated to said rearward free end section defining a rearward pivot axis for a rearward pivot arm; said forward pivot axis and said rearward pivot axis, in said longitudinal direction, defining a pivot axis distance; said pivot axis distance being 60% to 90% of said maximum longitudinal beam length.
9. The running gear unit according to claim 1, wherein, in said height direction, one of said longitudinal beams, in a longitudinally central section, defines a longitudinal beam underside and a maximum central beam height of said longitudinal beam above said longitudinal beam underside, and one of said free end sections of said longitudinal beam defines a maximum beam height above said longitudinal beam underside; said maximum beam height being 200% to 450% of said maximum central beam height.
10. The running gear unit according to claim 1, wherein, said transverse beam unit comprises at least one transverse beam; said at least one transverse beam, in a sectional plane parallel to said longitudinal direction and said height direction, defining a substantially C-shaped cross section; said substantially C-shaped cross section being arranged such that, in said longitudinal direction, it is open towards a free end of said frame body and substantially closed towards a center of said frame body; said substantially C-shaped cross section extending, in said transverse direction, over a transversally central section of said transverse beam unit; said substantially C-shaped cross section extending, in said transverse direction, over a transverse dimension, said transverse dimension being at least 50% of a transverse distance between longitudinal center lines of said longitudinal beams in the area of said transverse beam unit.
11. The running gear unit according to claim 10, wherein, said at least one transverse beam is a first transverse beam and said transverse beam unit comprises a second transverse beam; said first transverse beam and said second transverse beam being substantially symmetric with respect to a plane of symmetry parallel to said transverse direction and said height direction; said first transverse beam and said second transverse beam being separated, in said longitudinal direction, by a gap having a longitudinal gap dimension; said longitudinal gap dimension being 70% to 120% of a minimum longitudinal dimension of one of said transverse beams in said longitudinal direction; said first transverse beam and said second transverse beam each defining a transverse beam center line, at least one of said transverse beam center lines, at least section wise, having a generally curved or polygonal shape in a first plane parallel to said longitudinal direction and said transverse direction or a second plane parallel to said transverse direction and said height direction.
12. The running gear unit according to claim 1, wherein, said transverse beam unit is a locally waisted unit; said transverse beam unit having a waisted section defining a minimum longitudinal dimension of said transverse beam unit in said longitudinal direction; said minimum longitudinal dimension of said transverse beam unit being 40% to 90% of a maximum longitudinal dimension of said transverse beam unit (109) in said longitudinal direction, said maximum longitudinal dimension being defined at a junction of said transverse beam unit and one of said longitudinal beams.
13. The running gear unit according to claim 1, wherein, said free end section, in a section facing away from a primary spring interface, forms a stop interface for a stop device; said stop device being a rotational stop device or longitudinal stop device; said stop device being adapted to form a traction link between said frame body and a component.
14. A rail vehicle unit, comprising a first running gear unit according to claim 1 supported on two wheel units via primary spring units and pivot arms connected to a frame body of said first running gear unit to form a first running gear; a rail vehicle component being supported on said frame body, said rail vehicle component being a bolster or a wagon body; said rail vehicle unit comprising a second running gear unit supported on two wheel units via primary spring units and pivot arms connected to a frame body of said second running gear unit to form a second running gear; said first running gear being a driven running gear comprising a drive unit, said second running gear being a non-driven running gear having a no drive unit, at least said frame body of a first running gear frame and said frame body of a second running gear frame being substantially identical.
15. A running gear unit comprising: a running gear frame body defining a longitudinal direction, a transverse direction and a height direction; said frame body comprising two longitudinal beams and a transverse beam unit providing a structural connection between said longitudinal beams in said transverse direction, such that a substantially H-shaped configuration is formed, each longitudinal beam having a suspension interface section associated to a free end section of said longitudinal beam and forming a primary suspension interface for a primary suspension device connected to an associated wheel unit; each longitudinal beam having a pivot interface section associated to said primary suspension interface section and forming a pivot interface for a pivot arm connected to said associated wheel unit; said primary suspension interface being configured to take a total resultant support force acting in the area of said free end section when said frame body is supported on said associated wheel unit; wherein said primary suspension interface is configured such that said total resultant support force is inclined with respect to said longitudinal direction and inclined with respect to said height direction, said pivot interface section, in said longitudinal direction, is arranged to be at least partially retracted behind a center of said primary suspension interface; a center of a forward primary suspension interface and a center of a rearward primary suspension interface of one of said longitudinal beams, in said longitudinal direction, defining a maximum primary suspension interface center distance; a forward pivot interface section being associated to said forward primary suspension interface and a forward pivot axis for a forward pivot arm; a rearward pivot interface section being associated to said rearward primary suspension interface and defining a rearward pivot axis for a rearward pivot arm; said forward pivot axis and said rearward pivot axis, in said longitudinal direction, defining a pivot axis distance; and said pivot axis distance being 60% to 105% of said maximum primary suspension interface center distance.
16. A running gear unit comprising: a running gear frame body defining a longitudinal direction, a transverse direction and a height direction; said frame body comprising two longitudinal beams and a transverse beam unit providing a structural connection between said longitudinal beams in said transverse direction, such that a substantially H-shaped configuration is formed, each longitudinal beam having a suspension interface section associated to a free end section of said longitudinal beam and forming a primary suspension interface for a primary suspension device connected to an associated wheel unit; each longitudinal beam having a pivot interface section associated to said primary suspension interface section and forming a pivot interface for a pivot arm connected to said associated wheel unit; said primary suspension interface being configured to take a total resultant support force acting in the area of said free end section when said frame body is supported on said associated wheel unit; wherein said primary suspension interface is configured such that said total resultant support force is inclined with respect to said longitudinal direction and inclined with respect to said height direction, said pivot interface section, in said longitudinal direction, is arranged to be at least partially retracted behind said associated free end section; a forward free end, section and a rearward free end section of one of said longitudinal beams, in said longitudinal direction, defining a maximum longitudinal beam length of said longitudinal beam; a forward pivot interface section associated to said forward free end section defining a forward pivot axis for a forward pivot arm; a rearward pivot interface section associated to said rearward free end section defining a rearward pivot axis for a rearward pivot arm; said forward pivot axis and said rearward pivot axis, in said longitudinal direction, defining a pivot axis distance; and said pivot axis distance being 60% to 90% of said maximum longitudinal beam length.
17. A running gear unit comprising: a running gear frame body defining a longitudinal direction, a transverse direction and a height direction; said frame body comprising two longitudinal beams and a transverse beam unit providing a structural connection between said longitudinal beams in said transverse direction, such that a substantially H-shaped configuration is formed, each longitudinal beam having a suspension interface section associated to a free end section of said longitudinal beam and forming a primary suspension interface for a primary suspension device connected to an associated wheel unit; each longitudinal beam having a pivot interface section associated to said primary suspension interface section and forming a pivot interface for a pivot arm connected to said associated wheel unit; said primary suspension interface being configured to take a total resultant support force acting in the area of said free end section when said frame body is supported on said associated wheel unit; wherein said primary suspension interface is configured such that said total resultant support force is inclined with respect to said longitudinal direction and inclined with respect to said height direction, in said height direction, one of said longitudinal beams, in a longitudinally central section, defines a longitudinal beam underside and a maximum central beam height of said longitudinal beam above said longitudinal beam underside, one of said free end sections of said longitudinal beam defines a maximum beam height above said longitudinal beam underside; and said maximum beam height being 200% to 450% of said maximum central beam height.
18. A running gear unit comprising: a running gear frame body defining a longitudinal direction, a transverse direction and a height direction; said frame body comprising two longitudinal beams and a transverse beam unit providing a structural connection between said longitudinal beams in said transverse direction, such that a substantially H-shaped configuration is formed, each longitudinal beam having a suspension interface section associated to a free end section of said longitudinal beam and forming a primary suspension interface for a primary suspension device connected to an associated wheel unit; each longitudinal beam having a pivot interface section associated to said primary suspension interface section and forming a pivot interface for a pivot arm connected to said associated wheel unit; said primary suspension interface being configured to take a total resultant support force acting in the area of said free end section when said frame body is supported on said associated wheel unit; wherein said primary suspension interface is configured such that said total resultant support force is inclined with respect to said longitudinal direction and inclined with respect to said height direction, said transverse beam unit comprises at least one transverse beam; said at least one transverse beam, in a sectional plane parallel to said longitudinal direction and said height direction, defining a substantially C-shaped cross section; said substantially C-shaped cross section being arranged such that, in said longitudinal direction, it is open towards a free end of said frame body and substantially closed towards a center of said frame body; said substantially C-shaped cross section extending, in said transverse direction, over a transversally central section of said transverse beam unit; and said substantially C-shaped cross section, in particular, extending, in said transverse direction, over a transverse dimension, said transverse dimension being at least 50% of a transverse distance between longitudinal center lines of said longitudinal beams in the area of said transverse beam unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(7) With reference to
(8) The vehicle 101 is a low floor rail vehicle such as a tramway or the like. The vehicle 101 comprises a wagon body 101.1 supported by a suspension system on the running gear 102. The running gear 102 comprises two wheel units in the form of wheel sets 103 supporting a running gear frame 104 via a primary spring unit 105. The running gear frame 104 supports the wagon body via a secondary spring unit 106.
(9) The running gear frame 104 has a frame body 107 comprising two longitudinal beams 108 and a transverse beam unit 109 providing a structural connection between the longitudinal beams 108 in the transverse direction, such that a substantially H-shaped configuration is formed. Each longitudinal beam 108 has two free end sections 108.1 and a central section 108.2. The central section 108.2 is connected to the transverse beam unit 109 while the free end sections 108.1 form a primary suspension interface 110 for a primary suspension device 105.1 of the primary suspension unit 105 connected to the associated wheel unit 103. In the present example, a compact and robust rubber-metal-spring is used for the primary spring device 105.1.
(10) Each longitudinal beam 108 has an angled section 108.3 associated to one of the free end sections 108.1. Each angled section 108.3 is arranged such that the free end section 108.1 forms a pillar section mainly extending in the height direction. Hence, basically, the frame body 107 has a comparatively complex, generally three-dimensional geometry.
(11) Each longitudinal beam 108 has a pivot interface section 111 associated to the free end section 108.1. The pivot interface section 111 forms a pivot interface for a pivot arm 112 rigidly connected to a wheel set bearing unit 103.1 of the associated wheel unit 103. The pivot arm 112 is pivotably connected to the frame body 107 via a pivot bolt connection 113. The pivot bolt connection 113 comprises a pivot bolt 113.1 defining a pivot axis 113.2. The bolt 113.1 is inserted into matching recesses in a forked end of the pivot arm 112 and a pivot interface recess 111.1 in a lug 111.2 of the pivot interface section 111 (the lug 111.2 being received between the end parts of the pivot arm 112).
(12) To reduce the complexity of the frame body 107, the respective pivot interface section 111 is integrated into to the angled section 108.3 of the longitudinal beams 108, such that, nevertheless, a very compact arrangement is achieved. More precisely, integration of the pivot interface section 111 into the angled section 108.3 leads to a comparatively smooth, unbranched geometry of the frame body.
(13) This compact, smooth and unbranched arrangement, among others, makes it possible to form the frame body 107 as a monolithically cast component. More precisely, the frame body 107 is formed as a single piece cast in an automated casting process from a grey cast iron material. The grey cast iron material has the advantage that it comprises a particularly good flow capability during casting due to its high carbon content and thus leads to a very high level of process reliability.
(14) Casting is done in conventional molding boxes of an automated casting production line. Consequently, production of the frame body 107 is significantly simplified and rendered more cost effective than in conventional solutions with welded frame bodies. In fact, it has turned out that (compared to a conventional welded frame body) a cost reduction by more than 50% may be achieved with such an automated casting process.
(15) The grey cast iron material used in the present example is a so called nodular graphite iron cast material or spheroidal graphite iron (SGI) cast material as currently specified in European Norm EN 1563. More precisely, a material such as EN-GJS-400-18U LT is used, which provides a good compromise between strength, elongation at fracture and toughness, in particular at low temperatures. Obviously, depending on the mechanic requirements on the frame body, any other suitable cast material as outlined above may be used.
(16) To achieve proper integration of the pivot interface section 111 into the angled section 108.3, the respective pivot interface section 111, in the longitudinal direction (x-axis), is arranged to be retracted behind the associated free end section 108.1.
(17) In the present example, a forward free end section 108.1 and a rearward free end section 108.1 of each longitudinal beam 108, in the longitudinal direction, define a maximum longitudinal beam length L.sub.LB,max of the longitudinal beam 108. Furthermore, a forward pivot interface section 111 (associated to the forward free end section 108.1) and a rearward pivot interface section 111 (associated to the rearward free end section 108.1), in the longitudinal direction, define a maximum pivot interface dimension L.sub.PI,max of the longitudinal beam 108.
(18) In the present example, the maximum pivot interface dimension L.sub.PI,max is about 92% of the maximum longitudinal beam length L.sub.LB,max, thereby achieving a very compact design showing no longitudinal protrusion in the area at the pivot interface 111 and, hence, yielding appropriate boundary conditions for optimized material flow during casting which is essential in the automated casting process used.
(19) Furthermore, the forward pivot axis 113.2 (for the forward pivot arm 112) and the rearward pivot axis 113.2 (for the rearward pivot arm 112), in the longitudinal direction, define a pivot axis distance L.sub.PA being about 76% of the maximum longitudinal beam length L.sub.LB,max.
(20) The frame body 107 of the present embodiment is suitable for automated casting despite its considerable size in all three dimensions (x,y,z) in space, in particular, its considerable size not only in the “horizontal” plane (i.e. the xy-plane) but also its considerable size in the height direction (z-axis). More precisely, as can be seen from
(21) According to a further aspect of the present invention (as can be seen, in particular, from
α.sub.PSF,z=90°−α.sub.PSF,x. (1)
(22) Such an inclination of the total resultant support force F.sub.TRS, compared to a configuration as known from DE 41 36 926 A1, allows the primary suspension device 105.1 to move closer to the wheel set 103, more precisely closer to the axis of rotation 103.2 of the wheel set 103. This has not only the advantage that the primary suspension interface 110 also can be arranged more closely to the wheel unit, which clearly saves space in the central part of the running gear 102. Furthermore, the pivot arm 112 connected to the wheel set bearing unit 103.1 can be of smaller, more lightweight and less complex design.
(23) Furthermore, such an inclined total resultant support force F.sub.TRS yields the possibility to realize a connection between the pivot arm 112 and the frame body 107 at the pivot interface 111 which is both self adjusting under load (due to the components of the total resultant force F.sub.TRS acting in the longitudinal direction and the height direction) while being easily dismounted in absence of the support load F.sub.TRS as it is described in greater detail in pending German patent application No. 10 2011 110 090.7 (the entire disclosure of which is incorporated herein by reference).
(24) Finally, such a design has the advantage that, not least due to the fact that the primary suspension interface section 110 moves closer to the wheel set 103, it further facilitates automated production of the frame body 107 using an automated casting process.
(25) Although, basically, the total resultant support force F.sub.TRS may have any desired and suitable inclination with respect to the longitudinal direction and the height direction, in the present example, the total resultant support force F.sub.TRS is inclined with respect to the longitudinal direction by a primary suspension angle α.sub.PSF,x=45°. Consequently, the total resultant support force is inclined with respect to the height direction by a complementary primary suspension angle α.sub.PSF,z=90°−α.sub.PSF,x=45°. Such an inclination provides a particularly compact and, hence, favorable design. Furthermore, it also provides an advantageous introduction of the support loads F.sub.TRS from the wheel set 103 into the frame body 107. Finally, as a consequence, the pillar section or end section 108.1 may be formed in a slightly forward leaning configuration which is favorable in terms of facilitating cast material flow and, hence, use of an automated casting process.
(26) As may be further seen from
(27) Such a configuration, among others, leads to a comparatively short lever arm of the total resultant support force F.sub.TRS (for example, a lever arm A.sub.TRS at the location of the pivot bolt 113.1) and, hence, comparatively low bending moments acting in the longitudinal beam 108, which, in turn, allows a more lightweight design of the frame body 107.
(28) A further advantage of the configuration as outlined above is the fact that the pivot arm 112 may have a very simple and compact design. More precisely, in the present example, the pivot arm 112 integrating the wheel set bearing unit 103.1, apart from the forked end section (receiving the pivot bolt 113.1) simply has to provide a corresponding support surface for the primary spring device 105.1 located close to the outer circumference of the wheel set bearing unit 103.1. Hence, compared to known configurations, no complex arms or the like are necessary for introducing the support forces into the primary spring device 105.1.
(29) Although, basically, the primary suspension interface 110 may have any desired shape, in the present example, the primary suspension interface 110 is a simple planar surface 110.1 laterally flanked by two protrusions 110.2 (against which mating surfaces of the primary suspension device 105.1 rest, among others, for centering purposes). The planar surface 110.1 defines a main interface plane configured to take a major fraction of the total resultant support force F.sub.TRS.
(30) The main interface plane 110.1 is configured to be substantially perpendicular to the total resultant support force F.sub.TRS as well as substantially parallel to the transverse direction (y-axis). As a consequence, the main interface plane 110.1 is inclined with respect to the longitudinal direction and inclined with respect to the height direction. More precisely, the main interface plane 110.1 is inclined with respect to the height direction by a main interface plane angle
α.sub.MIP,z=90°−α.sub.PSF,z=α.sub.PSF,x. (2)
(31) Hence, in the present case, the main interface plane 110.1 is inclined with respect to the height direction by a main interface plane angle α.sub.MIP,z=45°.
(32) To achieve the slightly forwardly leaning configuration of the free end section 108.1 and its advantages as described above, in the present example, the pivot interface section 111, in the longitudinal direction, is retracted behind a center 110.3 of the primary suspension interface 110. To this end, in the present embodiment, the pivot axis distance L.sub.PA is 82% of a primary suspension interface center distance L.sub.PSIC defined (in the longitudinal direction) by the centers 110.3 of a forward primary suspension interface 110 and a rearward primary suspension interface 110 of the longitudinal beams 108.
(33) The transverse beam unit 109 comprises two transverse beams 109.1, which are arranged to be substantially symmetric to each other with respect to a plane of symmetry parallel to the yz-plane and arranged centrally within the frame body 107. The transverse beams 109.1 (in the longitudinal direction) are separated by a gap 109.5.
(34) As can be seen from
(35) Such an open design of the transverse beam 109.1 has the advantage that (despite the general rigidity of the materials used) not only the individual transverse beam 109.1 is comparatively torsionally soft, i.e. shows a comparatively low resistance against torsional moments about the transverse y-axis (compared to a closed, generally box shaped design of the transverse beam). The same applies to the transverse beam unit 109 as a whole, since the inner walls 109.2 (in the longitudinal direction) are located comparatively centrally within the transverse beam unit 109, such that their contribution to the torsional resistance moment about the transverse y-axis is comparatively low.
(36) Furthermore, the gap 109.5, in a central area of the frame body 107, has a maximum longitudinal gap dimension L.sub.G,max, which is about 100% of a minimum longitudinal dimension L.sub.TB,min of one of the transverse beams 109.1 in the longitudinal direction (in the central area of the frame body 107). The gap 109.5 has the advantage that the bending resistance in the plane of main extension of the two transverse beams 109.1 (parallel to the xy-plane) is increased without adding to the mass of the frame body 107, such that a comparatively lightweight configuration is achieved.
(37) Furthermore, the gap 109.5 is readily available for receiving other components of the running gear 102 (such as a transverse damper 114 as shown in
(38) The C-shaped cross section extends over a transversally central section of the transverse beam unit 109, since, at this location, a particularly beneficial influence on the torsional rigidity of the transverse beam unit is achieved. In the present embodiment, the substantially C-shaped cross section extends over the entire extension of the transverse beam unit in the transverse direction (i.e. from one longitudinal beam 108 to the other longitudinal beam 108). Hence, in the present example, the C-shaped cross section extends over a transverse dimension W.sub.TBC, which is 85% of a transverse distance W.sub.LBC between longitudinal center lines 108.4 of the longitudinal beams 108 in the area of the transverse beam unit 109. By this means a particularly advantageous torsional rigidity may be achieved even with such a grey cast iron frame body 107.
(39) As far as the extension in the transverse direction is concerned, the same (as for the C-shaped cross-section) also applies to the extension of the gap 109.5. Furthermore, it should be noted that the longitudinal gap dimension doesn't necessarily have to be the same along the transverse direction. Any desired gap width may be chosen as needed.
(40) In the present example, each transverse beam 109.1 defines a transverse beam center line 109.6, which has a generally curved or polygonal shape in a first plane parallel to the xy-plane and in a second plane parallel to the yz-plane. Such generally curved or polygonal shapes of the transverse beam center lines 109.6 have the advantage that the shape of the respective transverse beam 109.1 is adapted to the distribution of the loads acting on the respective transverse beam 109.1 resulting in a comparatively smooth distribution of the stresses within the respective transverse beam 109.1 and, ultimately, in a comparatively lightweight and stress optimized frame body 107.
(41) As a consequence, as can be seen from
(42) Generally, the extent of the waist of the transverse beam unit 109 may be chosen as a function of the mechanical properties of the frame body 107 (in particular, the torsional rigidity of the frame body 107) to be achieved. In any case, with the transverse beam unit design as outlined herein, a well-balanced configuration is achieved showing both, comparatively low torsional rigidity (about the transverse direction) and comparatively high bending rigidity (about the height direction). This configuration is particularly advantageous with respect to the derailment safety of the running gear 102 since the running gear frame 104 is able to provide some torsional deformation tending to equalize the wheel to rail contact forces on all four wheels of the wheel sets 103.
(43) And can be further seen from
(44) As can be seen from
(45) Hence, according to a further aspect of the present invention, the frame body 107 forms a standardized component which used for both, the first running gear 102 and the second running gear, i.e. different types of running gear. Customization of the respective frame body 107 to the specific type of running gear type may be achieved by additional type specific components mounted to the standardized frame body 107. Such an approach is highly advantageous in terms of its commercial impact. This is due to the fact that, in addition to the considerable savings achieved due to the automated casting process, only one single type of frame body 107 has to be manufactured, which brings along a further considerable reduction in costs.
(46) It should again be noted in this context that customization of the running gear 102, 116 to a specific type or function on the basis of identical frame bodies 107 is not limited to a differentiation in terms of driven and non-driven running gears. Any other functional components (such as e.g. specific types of brakes, tilt systems, rolling support systems, etc.) may be used to achieve a corresponding functional differentiation between such running gears on the basis of standardized identical frame bodies 107.
(47) Although the present invention, in the foregoing, only has been described in the context of running gears with inboard wheelset bearings, it should be noted that the present invention may also be used in the context of running gears with outboard wheelset bearings. This will require only slight modifications of the running gear frame, in particular, the longitudinal beams, location of components such as magnetic brakes etc. for adaptation to different track gauges.
(48) Although the present invention in the foregoing has only a described in the context of low-floor rail vehicles, it will be appreciated, however, that it may also be applied to any other type of rail vehicle in order to overcome similar problems with respect to a simple solution for reducing the manufacturing effort.