Serviceable bioreactor
09718029 · 2017-08-01
Assignee
Inventors
Cpc classification
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
A61M1/3475
HUMAN NECESSITIES
Y10T29/49723
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
B01D69/082
PERFORMING OPERATIONS; TRANSPORTING
A61M1/34
HUMAN NECESSITIES
International classification
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
A61M1/34
HUMAN NECESSITIES
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention resides in an apparatus for treatment of a substance. The apparatus has a substance tube for enabling a substance to be treated to pass in to the substance tube via the substance-inlet and out of the substance tube through the substance-outlet. The apparatus also has a cleaning chamber, wherein the substance tube is configured in fluid communication with the cleaning chamber to enable a substance to diffuse the permeable membrane between the substance tube and the cleaning chamber such that a substance can be substantially cleaned by a cleaner, the substance comprising blood or plasma and the cleaner comprising a cell culture. The substance tube is removably connectable with the cleaning chamber for inter-changeability or serviceability. The apparatus can further comprise a support compartment configured to connect to, or enclosing, the cleaning chamber, which functions to carry a fluid to substantially maintain the functionality of the cleaner.
Claims
1. An apparatus for treatment of a substance, the apparatus including: a substance tube configured to enable a substance to be treated to pass in and out of the substance tube; a cleaning chamber which, in an assembled condition of the apparatus, is connected to the substance tube through a permeable membrane, the cleaning chamber configured to enable a cleaner to pass in and out of the cleaning chamber, wherein the substance tube is configured in fluid communication with the cleaning chamber via the permeable membrane to enable said substance to perfuse the permeable membrane between the substance tube and the cleaning chamber such that said substance can be substantially cleaned by the cleaner, the substance consisting of blood or plasma and the cleaner comprising a cell culture, and wherein the substance tube is removably connectable with the cleaning chamber such that the apparatus can be taken apart and reassembled.
2. The apparatus according to claim 1, the apparatus further comprising a support compartment configured to be connected to, or enclosing, the cleaning chamber, the support compartment configured to enable a biological support fluid to pass in and out of the compartment, wherein the cleaning chamber is configured in fluid communication with the support compartment via a permeable membrane to enable said biological support fluid to perfuse the connection between the cleaning chamber and the support compartment such that the biological support fluid can substantially maintain the functionality of the cleaner.
3. The apparatus according to claim 2, wherein the substance tube is removably connectable to the support compartment.
4. The apparatus according to claim 3, wherein the cleaning chamber is removably connectable to the support compartment.
5. The apparatus according to claim 4, wherein the coupling between the or each connection is an interference-fit for inhibiting liquid or fluid leakage from the apparatus.
6. The apparatus according to claim 5, wherein the apparatus has a substance store at each end of the substance tube, wherein the substance store functions to collect the substance received from the substance inlet/outlet before said substance passes in/out of the tube.
7. The apparatus according to claim 1, wherein the cleaning chamber is configured to surround or enclose the substance tube.
8. The apparatus according to claim 7, wherein the cleaning chamber is configured to surround or enclose the support compartment.
9. The apparatus according to claim 8, wherein the substance tube is substantially circular in cross section.
10. The apparatus according to claim 9, wherein the cleaning chamber is substantially circular in cross section.
11. The apparatus according to claim 9, wherein the support compartment is substantially circular in cross section.
12. Apparatus for culturing cell types, comprising an apparatus according to claim 1.
13. The Apparatus according to claim 1, wherein the removable connection of the substance tube to the cleaning chamber permits the substance tube and the cleaning chamber to be replaced or cleaned.
14. The apparatus according to claim 1, wherein the apparatus further includes: a jacket for housing the substance tube and the cleaning chamber; and removably connecting means including: (a) first removably connecting means removably connectable between the substance tube and the jacket; (b) second removably connecting means removably connectable between the cleaning chamber and the jacket; wherein the first and second removably connecting means removably connect the substance tube, the cleaning chamber and the jacket to one another, thereby to removably connect the cleaning chamber in fluid communication with the substance tube in the assembled condition of the apparatus, and wherein the first and second removably connecting means are configured to permit the substance tube and the cleaning chamber to be connected and disconnected from one another to provide for said taking apart and the reassembly of the apparatus.
15. The apparatus according to claim 14, wherein the first and second removably connecting means are reusable so as to permit the apparatus to be taken apart and reassembled a plurality of times.
16. The apparatus according to claim 14, wherein the first removably connecting means is in the form of at least one web and wherein the substance tube is removably mounted to the web such that a portion of the substance tube passes through the web at a mounting point, the web being configured such that a connection between the web and the substance tube and a connection between the web and the jacket is an interference fit for inhibiting liquid or fluid leakage from the apparatus.
17. The apparatus according to claim 14, wherein the second removably connecting means is in the form of at least one web and wherein the cleaning chamber is removably mounted to the web such that a portion of the cleaning chamber passes through the web at a mounting point, the web being configured such that a connection between the web and the cleaning chamber and a connection between the web and the jacket is an interference fit for inhibiting liquid or fluid leakage from the apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that the invention may be more readily understood, reference will now be made, by way of example, to the drawings in which:
(2)
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(4)
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(8)
(9) Although the invention relates to a bioreactor and, in particular a serviceable bioreactor and a method of servicing a bioreactor the invention will be described, by way of example, in relation to a fiber in fiber (FIF) bioartificial liver (BAL) device.
DESCRIPTION OF THE PREFERRED EMBODIMENT
(10) A FIF BAL device is configured to support acceptable cell viability and cell functionality. The mass transport (by diffusion or convection) from a nutrient or gas supply source to the cells is important and one of the aims of the invention is to improve the mass transport within the apparatus. Oxygen is important for cell viability and function and the invention provides an improved configuration to overcome the limitation of mass transport (i.e. oxygen) which occurs with known devices.
(11) The FIF device can comprise a hollow fibre inside another hollow fibre bioreactor to accommodate liver cells (hepatocytes). The configuration mimics the liver acinus since it can supply oxygen at physiological partials pressures. In this configuration, the hepatocytes reside in the cleaning chamber.
(12) Referring to
(13) The first compartment 2, second compartment 4 and third compartment 8 of
(14) In use, a patient's blood would be introduced into the tube 10 of the apparatus of
(15) The membrane between the cell culture and the patient's perfusate can be configured to 1) maximise the function of the cells by increasing the density of cultured cells, 2) promote effective exchange of substances, 3) provide cell anchorage, 4) reduce immunological hazards and 5) exhibit sieving properties.
(16) Using the second way described above may compromise the oxygen requirements of the cells passing through the chamber 20. While the oxygen requirement of the cells can be met more easily with blood, plasma perfusion would require oxygenation and a very high flow rate. These requirements make the procedure more complicated. A further consideration is the duration over which plasma separation can be effectively achieved before concentration polarisation renders the membrane ineffective. Thus, the treatment time might be dictated by membrane fouling.
(17) The support compartment 30 can solve the problem of oxygen delivery requirements to the cells in the chamber 20 if it is configured as a pure gas supply space with the membrane of the chamber 20 configured as a gas permeable hydrophobic membrane. Preferably, the tube 10 should not be more than 200 μm in radius in order to provide better nutrient and oxygen transport. A convective flow configuration can be used.
(18) The walls of the tube 10 or chamber 20 can have reinforcement to inhibit movement or collision between the membrane wall of the tube and the membrane wall of the chamber 20. This could affect the growth, life or even the function of the cells. Additionally or alternatively, the position and separation of the tubes and chambers is controlled along the length of the tube/chamber to maintain uniform separation. The shape of the tube and/or chamber can be used to inhibit movement.
(19) If hepatocytes (cells of the liver) were embedded with a gel/nutrient medium they could be circulated inside the chamber 20 to nourish and maintain the hepatocytes in culture. It can be circulated counter current to the patients' perfusate. Thus, the toxins and metabolites produced during liver disease could diffuse out of the highly permeable hollow fibre along a concentration gradient. The metabolic end products would then be excreted into the chamber 20 along the concentration gradient and be removed by the circulating nutrient medium. Concurrently, essential proteins and factors produced by the hepatocytes in the chamber 20 would diffuse along a concentration gradient through the membrane wall of the tube 10 and enter the patient's perfusate in tube 10.
(20) The semi-permeable hollow fibre membrane of the tube 10 can protect the cultured hepatocytes from the body's immune system and can protect the patients' blood from the toxins coming from xenogenic cells if such cells were selected. Cell to cell contact would be addressed for long-term stability of hepatic functions. The apparatus can be configured to increase the removal of ammonia and albumin synthesis, as well as sufficient oxygen transfer.
(21) The compartment 30 is formed by a jacket 31 housing the tube 10 and chamber 20 assembly and allows a fluid (i.e., liquid or gas) culture medium to pass therethrough to assist in maintaining the hepatocytes, keeping them alive and functioning for longer within chamber 20.
(22) The compartment 30 can be used as receiver of lower molecular weight substances, which have been produced by the cell metabolism. These substances will be transported by diffusion from the chamber 20 into the compartment 30 through a low molecular weight cut off membrane. The removal of these low molecular weight substances from the compartment 30 could be supported by transport of soluble nutrients in a cell culture medium introduced into compartment 30.
(23) Alternatively, the compartment 30 can be used for circulating a gas mixture (containing O2, N2 and CO2). Using the compartment 30 in this manner would solve the oxygen-limiting problem suffered by known bioartificial liver devices in that it provides a parallel pathway for O2 and CO2 removal from the chamber 20. This integral oxygenation can inhibit the axial gradients and oxygenate the media in the chamber 20 to the levels similar to those found in the periportal region of the liver i.e. 70 mm Hg.
(24) If the compartment 30 is used as a gas supply, the membrane wall of chamber 20 should have the characteristics of gas-permeable membranes, such as microporous and non-microporous membranes as oxygenation membranes.
(25) Each tube 10 located in a chamber 20 forms a Fibre in Fibre unit 6, 40. In practice a FIF BAL contains a plurality of units 40, each unit having a single tube 10 within a chamber 20.
(26) Note that the support compartment is optional, depending on the application. If required, a support compartment 30 can be configured to be connected to a cleaning chamber 20. Additionally or alternatively a support compartment 30 can be configured to enclose and/or pass through a cleaning chamber 20. An apparatus having a tube 10 and chamber 20 can, alternatively, be placed in a suitable environment such that a dedicated compartment is not required, for example an oxygenated room.
(27) Returning back to
(28) As described above, the apparatus can have a support compartment 30 having a support-inlet 110 and a support-outlet 112 in fluid communication with the support compartment 30 for enabling a fluid to pass in to the support compartment via the support-inlet and out of the support compartment through the support-outlet. The cleaning chamber is configured in fluid communication via a membrane with the support compartment to enable a fluid to diffuse, perfuse or generally pass through to a controlled degree between the cleaning chamber 20 and the support compartment 30 such that the fluid can substantially maintain the functionality of the cleaner.
(29) The apparatus 100 of the invention can be configured such that each of the substance tube 10, cleaning chamber 20 and support compartment 30 has a single inlet and a single outlet. Practically, however, the inlet of the tube 10 and/or the chamber 20 can be connected to a plurality of tubes or chambers. This connection can be achieved by using a manifold. The configuration of the apparatus as shown in
(30) The substance-outlet 102, feeds into a substance store 114 such that a substance can be centrally collected and distributed between the substance tubes 10. As a substance passes out of the substance tubes 10 it passes into another substance store at the opposite end of the tube before passing out of the substance-outlet. Similarly, there is a cleaner store 116 at each end of the cleaning chamber. The stores 114, 116 function as manifolds. The manifolds can be integral with the apparatus.
(31) The substance tubes 10 are held at each end by a web 118 configured to form the substance store 114. The web forms a barrier between the substance store and the cleaner store 116. Similarly, the cleaning chambers are held in a web 120 to separate the substance store from the cleaning chamber when the substance tube is connected thereto. When the Fibre in Fibre unit 40 passes through a support compartment 30 the web 120 separates the cleaner store 116 from the support compartment 30.
(32) Detail X of
(33) Known FIF BAL devices are disposable, and for one-time-use only. The apparatus of the invention, however, is serviceable. The substance tube 10 is removably connectable to the cleaning chamber 20 such that a soiled or contaminated tube 10 can be replaced. Similarly, the chamber 20 can be removably connected with the support compartment 40.
(34) The apparatus of
(35) The illustration of
(36) Note that the cleaning unit 124 would, as a stand-alone component, be open on one side to create a recess that is configured to be closed off by the substance unit 122 to provide the store or manifold 116 and, by way of example in
(37) The web 118 and walls of the substance unit 122 provide a socket area, or recess 128. The socket 128 is configured to receive the walls of the open end of the cleaning unit 124 and create an enclosed cleaner store 116. Similarly, the web 120 and walls of the cleaner unit 124 provide a socket area, or recess 128. The socket 128 of the cleaner unit is configured to receive the walls of the open end of the support compartment 30. The socket enables the component of the apparatus to be assembled, and taken apart again for servicing.
(38) The sockets shown in
(39) The serviceable connection or joint between the substance unit 122, cleaning unit 124 and support unit 126 can be configured to inhibit or prevent liquid or fluid leakage from the joints between the apparatus in a number of ways using: screw-fit, where the units are screwed together; compression fit, where an intermediate components functions, upon applied pressure, to form a seal; bayonet-fit; a mechanical band that can be tightened around the perimeter of the units; snap-fit; or a combination thereof. One or more seals can be used in forming the connection.
(40) The or each web 118, 120 can be rotatably mounted within the units 122, 124 to allow to walls of the enclosure and socket 128 to be moved independently of the web and the tube 10 and chamber 20. To be clear, the tubes 10 and chambers 20 can be movable independently of the manifolds and/or walls of the units 122, 124, 126.
(41) Assembling the apparatus can be achieved in number of ways depending on the type of connection between the units and whether sub-assemblies are used. By way of example, the assembly of a complete apparatus (only one end of which is shown in
(42) A web 120 is positioned in the main body of one end of a cleaning unit 124, having a port 108, and located at one end of the apparatus. In this example, the apparatus is substantially cylindrical and the web is disc-like with a port located therein for receiving the end of a cleaning chamber 20. At one end the cleaning chamber 20 is secured in the port of the web 120. The other end of the chamber 20 is secured in the port of a web 120 located in the body of another cleaning unit 124 located at the other end of the apparatus.
(43) If the apparatus is configured with a support compartment 30, the chamber 20 is first fed through the body of the support unit 126 and connected to the web 120 located in the body of another cleaning unit 124 located at the other end of the apparatus. By way of example, the chamber 20 can be connected to the port of the web 120 using a push-fit. Assembled, the cleaning chamber 20 is secured between cleaning units 124 at either end of the apparatus. If a support compartment 30 is used then the chamber 20 passes through the core of the support unit 126 and the ends of the unit 126 are secured in the sockets 128 located on the cleaning unit at either end of the apparatus.
(44) A web 118 is positioned in the main body of one end of a substance unit 122, having a port 104, and located at one end of the apparatus. The web is disc-like with a port located therein for receiving the end of a substance tube 10. At one end the tube 10 is secured in the port of the web 118. The other end of the tube 10 is fed through the chamber 20 and secured to the web 118 located in the port of a web 118 located in the body of the other end of the substance unit 122 located at the other end of the apparatus. By way of example, the tube 10 can be connected to the port of the web 118 using a push-fit.
(45) The connection between the chamber 20 or tube 10 and the web can be a push-fit. The chamber 20 or tube 10 can, at least in part, have reinforcement to ease the assembly process and/or connection with a web, and to inhibit bending or flexing of the chamber 20 or tube 10. The apparatus can be provided with a number of intermediate webs positioned between the ends of the apparatus to control the cross-sectional position of the chamber along the length of the apparatus.
(46) Servicing the apparatus requires reversing the above-mentioned steps.
(47) In the above example, a single substance tube 10 is coaxially aligned to pass through a cleaning chamber 20, which is in turn arranged to pass through a support compartment 30. Other arrangements of the tube 10, chamber 20 and compartment 30 are possible using the assembly techniques applied herein. The apparatus can have a plurality of chambers 20, with each chamber 20 having a single tube passing coaxially therethrough. Alternatively, the or each chamber 20 can have a plurality of tubes passing therethrough. Additionally or alternatively, the support compartment 30 can be configured to pass through the cleaning chamber 20.
(48) In one aspect of the invention the tube, chamber and compartment are coaxial and a single tube or plasmapheresis hollow fibre is configured within a single chamber or oxygenation hollow fibre to provide a functional element of the FIF bioreactor.
(49) The tubes of the apparatus are not, however, limited to being cylindrical. The cross-sectional profile of the substance tube 10, cleaning chamber 20 and support compartment can be quadrilateral in shape, and can be rectangular, in cross-section, as shown in
(50)
(51)
(52) The invention is not limited to a fiber-in-fiber arrangement and the communication between the tube, chamber and compartment can achieved through alternative arrangements. All, or at least a part, of the wall between the tube 10 and the chamber 20, and between the chamber 20 and the compartment 30, has a membrane 9.
(53) The tube, chamber and compartment are aligned coaxially. Multiple tubes and/or chambers can be arranged multicoaxially. The inlets and outlets can be configured on the ends of the apparatus, and manifolds can be provided for the inlets and outlets.
(54) The shapes of the tube 10, chamber 20 and compartment 30 can be a combination of shapes according to the application of the apparatus. Differing shapes can be configured to increase strength to inhibit flexing along the axial length of the apparatus. Some shapes can increase the surface area of the tube 10 or chamber 20 for a given volume. Some shapes can also be advantageous for serviceability requirements by improving the ease at which one component can be removably connected to another. By way of example, in cross section, a portion or section of the connection between the tube 10, chamber 20 and compartment 30 can have a wave-shaped profile to increase the surface area therebetween.
(55) Different configurations of apparatus allow for different membrane types to be used. By way of example, high permeability membranes allow faster diffusion of molecules and, consequently, a better alimentation of the cells in nutrients. To avoid the deterioration of the cells by the immunological system of the patient's perfusate, a limitation of the membrane pore size needs to be observed. As the molecular weight of the plasma proteins increase it becomes more difficult for them to travel through the membrane. The apparatus can be configured to inhibit membrane fouling (concentration polarisation) by plasma proteins. The degree of fouling is influenced by the flow conditions (i.e. shear rate) and configuration (i.e. cross flow) within the device. Baffles can be used to stimulate movement or flow within the apparatus.
(56) Further, the solute mass transfer in a membrane-based bioreactor depends on a number of factors including the membrane type, the bioreactor geometry and the location of the compartments. Internally, the phenomenon responsible for mass transport is diffusion, convection, or a combination thereof.
(57) Different shape combinations are explained, by way of example, using the cross-sectional profiles of the apparatus.
(58)
(59)
(60) The configurations of
(61) The terms tube, chamber and compartment have been used throughout this application. Respectively, they can alternatively be named as the first chamber (tube), second chamber (chamber) and third chamber (compartment). In the above examples a convective flow configuration can be used. Alternative flow configurations can be implemented and movement of the substances in the apparatus can be optimised with baffles.
(62) In view of these and other variants within the inventive concept, reference should be made to the appended claims rather than the foregoing specific description in determining the inventive concept. The present invention is not to be limited in scope by the specific aspects and embodiments described herein. Indeed, various modifications of the invention in addition to those described herein will become apparent to those skilled in the art from the foregoing description and accompanying figures. Moreover, all aspects and embodiments described herein are considered to be broadly applicable and combinable with any and all other consistent aspects and embodiments, as appropriate.
(63) Various publications are cited herein, the disclosures of which are incorporated by reference in their entireties.