Drill bit for a percussive hammer and shank therefore

Abstract

A bit for a percussive hammer includes an elongated shank, a head at a first end of the shank, and an array of lengthwise extending spline portions defining outwardly extending retention lugs at or toward a further end of the shank. At least a side face of at least one lug is blended into the shank of the bit.

Claims

1. A drill bit for a percussive hammer comprising: an elongated shank having opposed ends; a head disposed at a first end of the shank; an array of lengthwise extending spline portions defining outwardly extending retention lugs at or toward a second end of the shank, each of the retention lugs having opposed side faces, a top land and first and second end faces, at least one side face of at least one lug of the retention splines being blended into the shank of the bit, and each of the first and second end faces of each retention lug is blended into the top land; and a plurality of lengthwise extending driven splines longitudinally spaced from the array of retention lugs located toward the head end of the bit, each of the driven splines having a top land perceptibly wider than the top land of each lug of the retention splines.

2. The bit of claim 1, wherein each retention lug of the spline portions includes a pair of side faces, each of the side faces being blended into the shank of the bit.

3. The bit of claim 1, wherein each of the first and second end faces of each retention lug of the spline portions is blended into the shank of the bit.

4. The bit of claim 3, wherein each retention lug face blended into the shank is blended by a single and continuous concave easing or fillet extending between an edge of the top land and the shank.

5. The bit of claim 4, wherein the concave easing or fillet of each side face is perceptibly wider than the top land of each retention lug.

6. The bit of claim 1, wherein each of the first and second retention lug end faces blended into the top land of the retention lug is blended by a convex easing or round extending between the face and the top land.

7. A shank of a drill bit for a percussive hammer having a head at a first end of the shank, said shank comprising: an array of lengthwise extending spline portions defining outwardly extending retention lugs at or toward a further end of the shank, each of the retention lugs having opposed side faces, a top land and first and second end faces, at least one side face of at least one retention lug of the spline portions blending into the shank and each of the first and second end faces of each retention lug being blended into the top land; and a plurality of lengthwise extending driven splines longitudinally spaced from the array of spline portions disposed toward the head at a first end of the shank, each of the driven spline having a top land which is perceptibly wider than the top land of each retention lug.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) For a better understanding of this disclosure it will now be described with respect to one or more exemplary embodiments, which shall be described herein with the assistance of drawings wherein:

(2) FIG. 1 is a perspective view of an end of a bit for a percussive hammer according to an exemplary embodiment of the present invention;

(3) FIG. 2 is an end view of the bit end illustrated in FIG. 1;

(4) FIGS. 3 and 4 are detail perspective views of retention lugs from the bit end illustrated in FIG. 1; and

(5) FIG. 5 is a detail end view of a retention lug from the bit end illustrated in FIG. 1.

(6) In the following description, like reference characters designate like or corresponding parts throughout the several views of the drawings.

DESCRIPTION OF A PREFERRED EMBODIMENT

(7) Referring now to the Figures, where there is illustrated a drill bit 1 for a percussive hammer having either a normal (DTH) or reverse circulation (RC) system comprising a cylindrical case (not illustrated), and a drive sub (not illustrated) threadably mounted in the case. A piston (not illustrated) will be vertically reciprocally mounted in the case to be reciprocated by pressurised air. The drill bit 1 is mounted in the drive sub beneath the piston by bit retention means in the form of a bit retaining ring (or bit ring).

(8) The drive sub comprises an annular sleeve with an array of spaced apart, inwardly directed driving splines.

(9) The drill bit 1 comprises a shank 2 and a drill bit head 4 with a bit face. The shank 2 has a number of outwardly directed driven splines 10, which are so spaced and numbered as to form, with the driving splines on the drive sub, pairs of splines having abutting working faces when the shank 2 of the drill bit 1 is inserted into the drive sub.

(10) In use, the driving splines act against the driven splines 10 to drive rotation of the drill bit 1 while permitting the drill bit 1 to move longitudinally (under the effect of the hammer), with respect to the drive sub.

(11) Thus, rotation is transmitted to the case by means of the drill string (not illustrated), and the bit 1 is thus driven in rotation by the drive sub while being impacted upon by the piston.

(12) The bit 1 further comprises an array of lengthwise extending spline portions defining outwardly extending retention lugs 20 at or toward a further end (i.e. distal the head 4 end) of the shank 2, and longitudinally spaced from the driven splines 10 by a splineless portion of the shank 2.

(13) In use the lugs 20 are configured to rest on the bit ring so as to limit the travel of the bit 1 and retain this in the drive sub.

(14) Each lug 20 comprises a pair of side faces 30, each of which is blended into the shank 2 of the bit by way of a single and continuous concave easing or fillet extending between the edge of the top land 40 and the shank 2, which is perceptibly wider than a top land 40 of each lug 20.

(15) Each lug 20 further comprises first and second end faces 50, each of which is blended into the shank 2 of the bit 1 by way of a convex easing or round extending between the face 50 and the top land 40.

(16) Blending the side and/or end faces of the lugs 20 into the shank 2 of the bit 1 in the fashion described herein eliminates some of the stress concentration points also known as initiation points or stress raisers found on the lugs of many of the bits of the prior art, and from which fatigue cracks tend to propagate.

(17) Accordingly, the lugs 20 of the bit 1 according to the present invention are more durable and capable of bearing larger loads than are the lugs of many of the bits of the prior art. As a result, less of these lugs 20 may be required than would be lugs of the prior art.

(18) The present invention can be regarded as an optimization of the shank close to the striking face of a drill bit. The main purpose and effect of the present invention is to avoid high stresses in such a critical area of a drill bit. Another advantage may be to minimize crack initiation points by reducing the number of lugs 20.

(19) Throughout the specification and the claims that follow, unless the context requires otherwise, the words “comprise” and “include” and variations such as “comprising” and “including” will be understood to imply the inclusion of a stated integer or group of integers, but not the exclusion of any other integer or group of integers.

(20) The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement of any form of suggestion that such prior art forms part of the common general knowledge.

(21) It will be appreciated by those skilled in the art that the invention is not restricted in its use to the particular application described. Neither is the present invention restricted in its preferred embodiment with regard to the particular elements and/or features described or depicted herein. It will be appreciated that various modifications can be made without departing from the principles of the invention. Therefore, the invention should be understood to include all such modifications in its scope.

(22) The disclosures in EP Patent Application No. 12150466.6, from which this application claims priority, are incorporated herein by reference.