Method and system for fabrication of crystals using laser-accelerated particle beams or secondary sources
11236437 · 2022-02-01
Assignee
Inventors
Cpc classification
International classification
C30B23/06
CHEMISTRY; METALLURGY
Abstract
A system and a method for fabricating crystals, the method comprising heating an irradiation target to a temperature comprised in a range between a boiling point temperature of a material of the irradiation target and a critical point temperature of the material of the irradiation target, thereby generating a plasma plume of particles ablated from a surface of the irradiation target.
Claims
1. A method for fabrication of crystals, comprising irradiating a solid metallic irradiation target with a laser-accelerated proton beam to induce explosive boiling and detach micro- and nano-crystals from the irradiation target and nucleation of the micro- and nano-crystals in a plasma plume composed by ions and atoms detached from the laser-irradiated irradiation target; and depositing crystals synthesized in the plasma plume on a cold solid surface of a deposition target positioned at a distance from the irradiation target.
2. The method of claim 1, wherein said heating the irradiation target comprises irradiating the irradiation target with a beam of one of: electrons, neutrons and X-rays.
3. The method of claim 1, comprising producing the laser-accelerated proton beam with an intensity of at least 10.sup.18 W/cm.sup.2 and a laser pulse duration of at most 1 ps; and irradiating the irradiation target for a duration of at most 100 ns, under vacuum.
4. The method of claim 1, wherein the laser-accelerated proton beam is produced by a source target irradiated by a laser, the laser-irradates the source target with an intensity of at least 1018 W/cm2, the method comprising selecting at least one of: i) a distance between the source target and the irradiation target; ii) a number of laser-accelerated—protons from the source target per unit of irradiated surface of the irradiation target; iii) an irradiation time of the surface of the irradiation target; and iv) a power of the laser irradiating the source target depending on the melting temperature of the irradiation target.
5. The method of claim 1, wherein—the laser-accelerated proton beam is produced by a source target irradiated by a laser, the method comprising positioning the deposition target at a distance from the irradiation target, controlling properties of the deposited crystals by selecting at least one of: i) a distance between the source target and the irradiation target; ii) a number of laser-accelerated protons per unit of irradiated surface of the irradiation target; iii) irradiation time of the surface of the irradiation target; iv) a power of the laser irradiating the source target; and v) the distance between the irradiation target and the deposition target.
6. The method of claim 1, further comprising positioning a first deposition target at a first distance from the irradiation target, and a second deposition target at a second distance from the irradiation target; and recovering a first part of the crystals of the plasma plume on a surface of the first deposition target and a second part of the crystals of the plasma plume on a surface of the second deposition target.
7. The method of claim 1, wherein the crystals of the plasma plume have different sizes, the method further comprising positioning a first deposition target at a first distance from the irradiation target, and a second deposition target at a second distance from the irradiation target according to target sizes of crystals to be recovered from the plasma plume by deposition on the first deposition target and on the second deposition target respectively.
8. The method of claim 1, further comprising detaching crystals deposited on the surface of the deposition target.
9. The method of claim 1, wherein the melting temperature of the irradiation target is at most 4000° C.
10. The method of claim 1, wherein said heating the irradiation target comprises irradiating the irradiation target with laser-accelerated carbon ions.
11. A method for fabrication of crystals, comprising irradiating a first target with a laser-accelerated proton beam to induce explosive boiling and detach micro- and nano-crystals from the first target and nucleation of the micro- and nano-crystals in a plasma plume composed by ions and atoms detached from the laser-irradiated first target; and depositing crystals synthesized in the plasma plume on a cold surface of a second target positioned at a distance from the first target.
12. The method of claim 11, comprising selecting a material of a melting temperature of at most 4000° C. for said first target.
13. The method of claim 11, wherein the laser-accelerated proton beam has a pulse duration in a range between 10 ps and 50 ns.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(35) The present invention is illustrated in further details by the following non-limiting examples.
(36) In a nutshell, crystals and structured surfaces are fabricated using laser-accelerated particles, by ablation of a target material using a laser-accelerated particle beam or a beam from a secondary source such as electrons, neutrons and X-rays for example. The surface of an irradiation solid target of a material having a low melting temperature is irradiated with very short laser-accelerated particles to achieve thermodynamic conditions between the boiling and the critical point of the irradiation target material. The intense and very quick, in the ns range, energy deposition by the laser-accelerated particles on the irradiation target induces an explosive boiling and produces micro- and nano-crystals that nucleate in a plasma plume composed by ions and atoms detached from the laser-irradiated surface of the irradiation target. These particles synthesized in the plasma plume may then deposit on a neighboring, non-irradiated, deposition target surface.
(37) Depending on the laser and the accelerated particle flux, material having a melting temperature up to a few thousand, for example of at most 4000° C., such as silver (melting temperature of 962° C.), gold (melting temperature of 1064° C.) or aluminum (melting temperature of 660° C.) for example, may be used as the irradiation target. The laser-accelerated particles beams have a short duration, in the range between ps and ns at the source, for example comprised in the range between about 10 ps and 50 ns.
(38) A method according to an embodiment of an aspect of the present disclosure was tested by depositing low-melting-material such as gold onto nearby silver surfaces and modeling a corresponding proton/matter interaction. Morphological and crystallinity analysis indicated the formation of gold octahedral crystals with dimensions of about 1.2 μm uniformly distributed onto silver surfaces of dimensions in the tens of mm.sup.2.
(39) According to an embodiment of an aspect of the present disclosure, a method comprises ablating the surface of a solid irradiation target of a material having a low melting temperature by irradiation with a high-energy short-pulse laser-accelerated particle beam. Compared to conventional ablation methods, in the present method the irradiation target surface is intensively irradiated for at most a few ns, for a duration comprised between about 2 and 5 ns for example, reaching thermodynamic conditions that are between the boiling and the critical point of the material of the irradiation target. High-energy proton beams may be generated by target normal sheath acceleration (TNSA) occurring when a high-intensity (I>10.sup.18 W/cm.sup.2), short-pulse (duration <1 ps) laser hits a target with micrometric thickness under vacuum. Such laser-accelerated proton beam used to irradiate the irradiation target generate in the bulk of the irradiation target temperature and pressure conditions that are unreachable in conventional nanomaterial laboratories using industrially produced ion beams and that favor the nucleation of crystals with a control in crystallinity and dimensions. The interaction between the laser-accelerated proton beam and the low-boiling material of the irradiation target causes detachment of atoms and ions from the irradiation target surface yielding particles with very high mean energy within a plasma plume. These particles may then deposit on nearby cold solid surfaces of deposition targets.
(40) Laser-driven particle beam ablation, as schematically illustrated in
(41) The interaction between the high-energy particle beam and the irradiation target occurs in a ps-ns depending on the distance, for example between about 1 and 5 ns.
(42) The heating up of the irradiation target occurs in a few hundreds of ps, typically between about 500 ps and 1000 ps, to temperatures ranging between the boiling and the critical point as shown in the pressure-temperature phase diagram in
(43) In the plasma plume generated by the laser-accelerated protons, the ablated materials, including for example atoms, ions and nanoclusters, nucleate, form crystals that may deposit onto surfaces reached by the plasma plume (see
(44) The detachment of the atoms and ions from the irradiation target surface starts with the interaction between the laser-accelerated particles and the bulk material of the irradiation target and lasts over a timespan up to the tens of ns, typically lower than 100 ns. This is longer than the particle beam irradiation (in the present case, the heating process lasts a few ns, considering proton energies that mostly contribute to the heating of the surface of the target) since it takes time to transfer the thermal energy deposited by the particles. The short plume duration generated by the laser-accelerated particles limits the nucleation time to the range of ns depending on the distance, for example between about 1 ns and 10 ns, causing the stop of nucleation in the phase where atoms arrange in crystals or nanoparticles without aggregation of amorphous structures. The nucleation of a nanoparticle in a hot plasma starts in the first ps of the plume formation and continues until the plume cooling phase has finished, when the surface temperature has dropped below the boiling point and the deposition on a deposition target surface has occurred. As reported hereinbelow in relation to numerical simulations, in the present example the plume has durations of tens of ns and the micrometric dimensions of obtained gold crystals are typical of a cooling phase of about 100 ns. Despite this longer cooling phase, the elapsed time is still sufficiently short to prevent reaching the condensation phase, which takes place over a time span longer than hundreds of ns; additionally, the quick cooling avoids the formation of larger and amorphous particles in the plume. Given the stringent temperature conditions, the proton-induced heating occurs only in the region that almost corresponds to the spot irradiated by the proton beam, in an area in the range of mm.sup.2. Since the proton heating duration dictates the crystal generation, any variation of the interaction conditions between the laser-accelerated proton beam and the irradiated surface that results in a modification of the heating time, such as changing the number of protons per unit of irradiated surface, varying the distance between the particle source and the irradiated surface or tuning the length of the laser pulse for achieving different irradiation times of the surface the number of protons, the speed of the protons, the fluence and flux on the surface, is found to impact the characteristics and properties of the generated crystals. Thus, selecting and adjusting these parameters allows tailoring the characteristics of the structure of the obtained particles and, with appropriate tuning, allows for generating structures reaching dimensions in the nanometer scale as will be described hereinbelow in relation to
(45) Ablation may be simulated in a first approximation using a classical thermodynamic model, considering three thermal processes leading to material removal from a proton-irradiated target: vaporization, normal boiling and explosive boiling. In the case of high-energy, short-pulse proton beams, the explosive boiling can be considered as being the main mechanism in the formation of ablated particles. It occurs when solid matter is rapidly, in a timeframe in the order of ps-ns, superheated to temperatures higher than the boiling point thereof. In these conditions a spinal decomposition takes place in the vapor and liquid phase, accompanied by a homogenous nucleation. The thermodynamic evolution of the irradiated target, going from solid to explosive boiling, can be described using a temperature-density phase diagram as shown in the
(46) Experiments were performed on the TITAN laser of the Jupiter Laser facility (Laurence Livermore National Laboratory—LLNL), with laser pulses of about 220 J in 700 fs at a wavelength of 1.053 μm. The laser-accelerated protons were made to impinge a commercially available solid gold target with dimensions of 5×15 mm and of thickness 100 μm located at a distance of 2.5 cm from the proton source. Two silver deposition targets of dimensions 2.5×10 mm were placed at both sides of the gold irradiation target in order to catch all the nanoparticles generated by the gold target in the plasma plume (see
(47) Simulations were conducted with the above-mentioned laser and proton parameters. The proton-target interaction was modeled with a Monte Carlo code, in which the laser-accelerated proton beam obtained on the TITAN laser was used as the heating source.
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(49) From the temperature/time profiles in
(50) Experimental results for the above-mentioned distance conditions between the proton source and the irradiated gold target between 2.3 cm to 2.7 cm are shown in
(51) Atomic Force Microscope (AFM) images (
(52) Energy Dispersive X-ray Analysis (EDX) measurements taken on the micro-structured surface of the silver target (
(53) The obtained structures have a pure chemical composition without presence of impurities, and a regular distribution of particles in terms of shape and dimensions, similarly to what can be obtained with conventional methods, such as laser ablation in solution (LASIS). Differently from LASIS or PLD, in which the time required to fabricate the structures is in the range of tens of minutes and the process requires in-situ or ex-situ control methods, the present method is quick and precise. Moreover, the present method allows controlling a-priori the particle dimensions by selecting irradiating particles parameters such as the distance between the particle source and the irradiation target, the duration of the irradiating particle beam, and the driving laser's power. In contrast, with classical laser-based methods such as LASIS or PLD, the control over the fabricated structures is only achievable a-posteriori, after microscope analysis, or in real time, using UV-plasmonic spectroscopy.
(54) The experiments were repeated irradiating an aluminum (90% purity) irradiation target located at 2.5 cm from the proton source, and depositing aluminum particles onto a molybdenum deposition target. Hydro-dynamical simulations indicate a temperature of about 1750° C. for the aluminum irradiation target surface, while morphological and chemical analysis, illustrated in
(55) There is thus provided a laser-driven particle beam ablation method for the micro-structuration of surface materials. Experiments using a laser-driven proton beam impinging a gold irradiation target showed the formation of crystalline gold microstructures on a surface of a silver deposition target positioned at a distance comprised in the range between about 0 mm and about 1.4 mm from the gold irradiation target. The microstructure is composed of octagonal crystals, with uniform dimension of about 1.2 μm, high precision and density in an area of about 24 mm.sup.2 covered by the plasma plume. Experimental findings were confirmed by Monte Carlo simulations, which show that the laser-accelerated proton beam reproduces ideal conditions for a controlled growth of microcrystals. In the irradiated gold bulk, it was possible to reproduce temperature, density, and pressure conditions typical for explosive boiling. The material detachment from the bulk surface, followed by the formation and expansion of a plasma plume, generate the nucleation and aggregation of gold crystals and their deposition onto the deposition targets.
(56) For fabricating nano-crystals, the plasma-generating heating process is made shorter so as to achieve less intense heating on the material surface, but still to achieve above boiling conditions This can be obtained for example by lowering the proton dose or increasing the distance between the proton source and the plasma plume generating target. For example,
(57) An experimental set-up is shown in
(58) Two calibrated Thomson parabolas (TPs) and spectrometers located at 0° (TP 0°) and 9° (TP 9°) with respect to the main pulse laser axis were used to measure the forward generated proton spectrum. The TPs were placed respectively at a distance of 690 and 565 mm from the proton source (distance to the entrance slit). Proton spectra measured by the TPs were readout in an absolute manner using Image Plates (BAS-TR 2025 from Fuji Photo Film Co. Ltd) that were analyzed using a FUJIFILM FLA-7000 reader. Additional measurements of the proton spectra were obtained using Radio Chromic Films (RCFs) of the type HS that allowed obtaining a beam spatial distribution. During the shots, the irradiation gold target was placed occupying only a first half of the proton beam so that the TP could readout the spectrum using the second half of the proton beam.
(59) The interaction between the laser-accelerated proton beam and the irradiation gold target was modeled using a two-dimensional Monte Carlo code and using for the proton stopping power a model. The proton source as obtained in the same experimental conditions and as measured during the shots was inserted into the code (an example of proton spectrum is shown in
(60) The divergence half angle of the proton rays (α) has been adjusted depending on the considered proton energy. Within the opening angle, all particles were uniformly distributed. Several simulations were run in order to find the most suitable distance in order to identify the optimum distance between proton source and the second gold target for catalyzing the above-described process.
(61) Morphological analysis on the nanostructured surfaces was conducted by SEM and AFM microscopies. AFM images were obtained using an ICON AFM microscope from Bruker working in tapping mode. Each image was taken with a resolution of 1024×1024 pixels and a frequency of about 1 Hz. Shape and dimensions of NPs were analyzed conducting a statistical analysis on about 300 nanoparticles collected in several AFM images. For each sample, several areas were scanned in a window of 500 nm×500 nm, 1 μm×1 μm and 5 μm×5 μm. The images were elaborated using the Nano scope software (1.40 version from Bruker) to obtain a 3D structure and the particle volume using the Bearing analysis. The radius of each particle was evaluated assuming that the volume of a spherical particle is conserved during both, deposition process and interaction, with silicon substrate and/or AFM tip. SEM images were taken under a STEREOSCAN SEM microscope working with an energy of 20 keV.
(62) Crystallinity characteristics of the surfaces were investigated by X-Ray Powder spectroscopy (XRD), using a monochromatic Bruker XRD spectrometer working with the Cu kα line and using a 20 configuration at 3° of incident X-Ray beam to analyze the first 10 nanometers of the target surface. XRD spectra were analyzed with the EVA software for checking the crystallinity. A Gaussian model fit was used to evaluate the band centers and the full width at half maximum (FWHM) in order to obtain the crystallinity size. The conversion from FWHM to Standard deviation was performed using the conversion formula SD=FWHM/2.335.
(63) Simulations shown in
(64) A more systematic study of the dependence of the distance of the produced nanoparticles from the plume target end and the dependence of produced nanoparticles on the distance of the proton source is indicated in
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(66) To understand the formation mechanism of nanoclusters formation via evaporation of atoms and their aggregation in the plasma plume, extensive classical Molecular Dynamics (MD) simulations were performed to analyze the behavior of a gold surface in which a large amount of energy is deposited in a very short time frame. In the simulation, an Au (100) surface was relaxed during 800 ps at a fixed temperature T=500° C. (
(67) Three regions were chosen with different temperatures: a cold zone located at z≤5 Å, in which the temperature was kept fixed at T=500° C. to impose a bulk-like behavior of the atoms; an intermediate zone located within 5 Å<z<25 Å, in which there was no temperature constraint; and a target zone located between 25 Å<z<60 Å, in which a controlled amount of energy was supplied in tens of ps to reproduce the experimental target zone in which the Au (100) surface undergoes explosive boiling.
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(69) For each simulation, once the target temperature T* was reached, a further simulation was performed for 20 ps (from t.sub.1 to t.sub.2, t.sub.2 being the time that the temperature is kept constant at fixed temperature after the heating phase t.sub.1) keeping the temperature T* constant in the target zone. This time interval was sufficiently long to observe the detachment of atoms and the cluster formation in the plume. In the range T* comprised in the range between about 1100 and about 2500° C. the surface was in the liquid state, but detachments of the atoms were not registered. The detaching process started at T*=2500° C. in the form of dimers and became more evident when increasing the temperature. In the high temperature limit of 3500° C. the entire process was fast enough to allow for the formation of small clusters and several cluster seeds outside the target zone, on the right side of the simulation cell, where the atoms cool down.
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(71) To characterize the cluster formation process,
(72) To further characterize the results, the atoms located inside two areas of the target zone were identified. The two groups of atoms were dynamically selected based on their z coordinate (
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(74) The laser-accelerated particles described hereinabove were protons. Other laser-accelerated particles may be used for quick heating of the irradiation target material to generate conditions that produce nano- and micro-crystals as described hereinabove, such as carbon ions for example; or other secondary sources such as electrons, neutrons and X-rays for example.
(75) There is thus provided a method using laser-accelerated particles for generating micro and nanostructures with very high precision and in a single sub-ns laser shot.
(76) The scope of the claims should not be limited by the illustrative embodiments set forth in the examples but should be given the broadest interpretation consistent with the description as a whole.