X-Ray Tube Liquid Metal Bearing Structure For Reducing Trapped Gases
20220270843 · 2022-08-25
Inventors
Cpc classification
F16C33/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2380/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2210/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/6692
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2226/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bearing structure for an X-ray tube is provided that includes a journal bearing shaft with a radially protruding thrust bearing encased within a bearing sleeve, one of which rotates relative to the other. The stationary component, e.g., the journal bearing and/or the thrust bearing includes at least one vent groove formed therein that improves the ability of the journal bearing structure to enable gases trapped by the liquid metal within the bearing assembly to escape through the vent groove to the exterior of the X-ray tube. By adding a strategically located channel or vent groove of sufficient size in at least one of the journal bearing or the thrust bearing, the pressures resisted by the seal created between the liquid metal and the vent groove(s) in the bearing components is significantly reduced, allowing escape of the gases to avoid detrimental effects to the operation of the X-ray tube, while maintaining the load carrying capacity of the bearing assembly.
Claims
1. A bearing assembly for an X-ray tube, the bearing assembly comprising: a shaft; a sleeve disposed around the shaft, wherein one of the shaft and the sleeve is rotatable with regard to the other to form a rotating component and a stationary component: a lubricating fluid disposed between the shaft and the sleeve within a gap between the sleeve and the shaft; and at least one vent groove disposed on the stationary component.
2. The bearing assembly of claim 1, wherein the shaft is the stationary component and comprises: a journal bearing; and a thrust bearing extending radially outwardly from the journal bearing, wherein the at least one vent groove is disposed on at least one of the journal bearing and the thrust bearing.
3. The bearing assembly of claim 2, further comprising a number of bearing grooves disposed on the shaft.
4. The bearing assembly of claim 3, wherein the at least one vent groove is formed as at least one deeper section of at least one bearing groove.
5. The bearing assembly of claim 4, wherein the at least one vent groove is formed as a deeper bearing groove.
6. The bearing assembly of claim 2, wherein the at least one vent groove is formed on the journal bearing as an axial vent groove.
7. The bearing assembly of claim 6, further comprising at least one circumferential vent groove disposed of the journal bearing and intersecting the axial vent groove.
8. The bearing assembly of claim 2, wherein the at least one vent groove is disposed on the thrust bearing.
9. The bearing assembly of claim 8, wherein the at least one vent groove comprises at least one pair of opposed vent grooves.
10. The bearing assembly of claim 1, wherein the at least one vent groove is disposed on the stationary component at a location on a low pressure side of a point of minimum approach between the shaft and the sleeve.
11. The bearing assembly of claim 1, wherein the at least one vent groove forms a pressure with the lubricating fluid that resists pressures of less than 14.1 psi.
12. The bearing assembly of claim 1, wherein the at least one vent groove has a width of at least 10 μm.
13. The bearing assembly of claim 1. wherein the at least one vent groove has a depth of at least 10 μm,
14. A method for enabling gases trapped in a bearing assembly to be vented from bearing assembly during use in an operating X-ray tube, the method comprising the steps of; providing a bearing assembly comprising; a shaft; a sleeve disposed on the shaft, wherein one of the shaft and the sleeve is rotatable with regard to the other to form a rotating component and a stationary component; a lubricating fluid disposed between the shaft and the sleeve within a gap between the sleeve and the shalt; and at least one vent groove disposed on the stationary component; and operating the X-ray tube to rotate the rotating component relative to the stationary component.
15. An X-ray tube comprising: a cathode assembly; and an anode assembly spacedrom the cathode assembly, wherein the anode assembly comprises: a shaft; a sleeve disposed on the shaft, wherein one of the shaft and the sleeve is rotatable with regard to the other to form a rotating component and a stationary component; a lubricating fluid disposed between the shaft and the sleeve within a gap between the sleeve and the shaft; and at least one vent groove disposed on the stationary component; and an anode target operably connected to the sleeve.
16. The X-ray tube of claim 15, wherein the shaft is the stationary component and comprises: a journal bearing; and. a thrust bearing extending; radially outwardly from. the, ournal bearing, wherein the at least one vent groove is disposed on at least one of the journal bearing and the thrust bearing.
17. The X-ray tube of claim 16, wherein the at least one vent groove is formed on the journal bearing as an axial vent groove.
18. The X-ray tube of claim 17, wherein the axial vent groove is disposed on the journal bearing at a location on a low pressure side of a point of minimum approach between the shaft and the sleeve.
19. The X-ray tube of claim 16, wherein the at least one vent groove is disposed on the thrust bearing.
20. The X-ray tube of claim 15. wherein the at least one vent groove forms a pressure seal with the lubricating fluid that resists pressures of between 0 psi and about 1 psi.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
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DETAILED DESCRIPTION
[0023]
[0024] As shown in
[0025] A processor 20 receives the signals from the detector 18 and generates an image corresponding to the object 16 being scanned. A computer 22 communicates with processor 20 to enable an operator, using operator console 24, to control the scanning parameters and to view the generated image. That is, operator console 24 includes some form of operator interface, such as a keyboard, mouse, voice activated controller, or any other suitable input apparatus that allows an operator to control the X-ray system 10 and view the reconstructed image or other data from computer 22 on a display unit 26. Additionally, console 24 allows an operator to store the generated image in a storage device 28 which may include hard drives, floppy discs, compact discs, etc. The operator may also use console 24 to provide commands and instructions to computer 22 for controlling an X-ray source controller 30 that provides power and timing signals to X-ray source 12.
[0026]
[0027] In operation, an electron beam 54 is produced by cathode assembly 44. In particular, cathode 52 receives one or more electrical signals via a plurality of electrical leads 56. The electrical signals may include power and timing/control signals that cause cathode 52 to emit electron beam 54 at one or more energies and at one or more frequencies. The electrical signals may also at least partially control the potential between cathode 52 and anode 48. Cathode 52 includes an insulator 58 from which an arm 60 extends. Arm 60 encloses electrical leads 56, which extend into a cathode cup 62 mounted at the end of arm 60. In some embodiments, cathode cup 62 includes focusing elements that focuses electrons emitted from a filament within cathode cup 62 to form electron beam 54.
[0028] X-rays 64 are produced when high-speed electrons of electron beam 54 from cathode 52 are suddenly decelerated upon impacting a target surface 66 formed on anode target 48. The high-speed electrons forming electron beam 54 are accelerated toward the anode target 48 via a potential difference therebetween of, for example, sixty (60) thousand volts or more in the case of CT applications. The X-rays 64 are emitted through a radiation emission window 68 formed in frame 46 that is positioned toward a detector array, such as detector 18 of
[0029] Anode assembly 42 includes a rotor 72 and a stator (not shown) located outside X-ray source 40 and partially surrounding rotor 72 for causing rotation of anode target 48 during operation. Anode target 48 is supported in rotation by a bearing assembly 50, which, when rotated, also causes anode target 48 to rotate about a centerline 70. As shown, anode target 48 has a generally annular shape, such as a disk, and an annular opening 74 in the center thereof for receiving bearing assembly 50.
[0030] Target 48 may be manufactured to include a number of metals or composites, such as tungsten, molybdenum, or any material that contributes to Bremsstrahlung 4 i.e., deceleration radiation) when bombarded with electrons. Target surface 66 of anode target 48 may be selected to have a relatively high refractory value so as to withstand the heat generated by electrons impacting target surface 66. Further, the space within insert or frame 46 and between cathode assembly 44 and anode assembly 42 is at vacuum pressure in order to minimize electron collisions with other atoms and to maximize an electric potential.
[0031] To avoid overheating of the target 48 when bombarded by the electrons, rotor 72 rotates target 48 at a high rate of speed (e.g., 90 to 250 Hz) about a centerline 70. In addition to the rotation of anode target 48 within X-ray tube frame 46, in a CT application, the X-ray source 40 as a whole is caused to rotate within a gantry (not shown) about an object, such as object 16 of X-ray imaging system 10 in
[0032] Bearing assembly 50 can be formed as necessary, such with a number of suitable ball bearings (not shown), but in the illustrated exemplary embodiment comprises a liquid lubricated or self-acting bearing, such as a liquid metal bearing, haying adequate load-bearing capability and acceptable acoustic noise levels for operation within imaging system 10 of
[0033] In general, bearing assembly 50 includes a stationary component, such as shaft 76, and a rotating component, such as sleeve 78 that surrounds the shaft 76 and to which the anode target 48 is attached. While shaft 76 is described with respect to
[0034] Shaft 76 includes a cavity, bore or coolant flow path 80 though which a coolant 82 (
[0035] Referring now to
[0036] The lubricating fluid 84 flowing between the rotating and stationary components of the bearing assembly 50 may include a variety of individual fluids as well as mixtures of fluids. For example, multiple liquid metals and liquid metal alloys may be used as the lubricating fluid, such as an indium gallium alloy. More generally, fluids with relatively low vapor pressures that are resistant to evaporation in vacuum-level pressures of the. X-ray tube may be used. In the present context, low vapor pressures may generally be in the range of 1×10.sup.−5 Torr. In other words, fluids that are stable in vacuums are desirable for use in X-ray tube systems so as to not adversely affect the established vacuum during operation of the system. In the present disclosure, lubricating fluid 84 may be gallium or a gallium alloy as non-limiting examples.
[0037] In the embodiment illustrated in
[0038] As illustrated in
[0039] The shaft 76 also includes a journal bearing 102 located adjacent to and extending axially from thrust bearing 88. An outer surface 104 of journal bearing 102 of shaft 76 faces an inner surface 106 of sleeve 78. While journal bearing 102 is illustrated on a first side of thrust bearing 88 adjacent outer bearing surface 94, one skilled in the art will recognize that bearing assembly 50 may include a second journal bearing portion located on a second side of thrust bearing 88 adjacent outer bearing surface 96. Various coatings, textures, and patterns including grooves embedded in the contacting/bearing surfaces of bearing assembly 50 may be applied to alter bearing behavior as the shaft 76 and sleeve 78 rotate relative to each other.
[0040] In the exemplary embodiment illustrated in
[0041] Bearing assembly 50 may be referred to as a spiral groove bearing (SGB) due to the patterning of bearing grooves 200 (
[0042] The second general method includes utilizing the capillary forces of the lubricating fluid, wherein the small gap between two opposing bearing surfaces wets the fluid to retain the fluid within the gap. In other cases, the anti-wetting properties of the surface (via texturing, coating, or both) aids in preventing the lubricating fluid from flowing in between the small gaps. In some examples, the surfaces are coated and/or textured to be more wetted such that the lubricating fluid clings in the small gap to reduce lubricating fluid moving through the gap. In other examples, the surfaces are coated and/or textured to be inore anti-wetting such that the lubricating fluid is pushed away from the small gaps near the ends of the bearing assembly. In this context, the small gap may be in the range of 15-150 microns.
[0043] Operation of a liquid bearing assembly in X-ray tube systems, such as bearing assembly 50 of
[0044] The lubricating fluid moves in between bearing surfaces as the shaft 76 and sleeve grooves 200 on the respective surfaces that are rotating relative to each other. The grooves 200 are separated by ridges 202 to direct the movement of the lubricating fluid along the grooves 200 and consequently provide rotordynamic stability by supplying pressure around the circumference of the bearing assembly 50. As such, the lubricating fluid is moved in a number of ways, including but not limited to, shearing, wedging, and squeezing, thereby creating pressures to lift and separate the shaft 76 and sleeve portion 108 from each other. This effect enables the liquid bearing to function and provide low-friction movement between the shaft 76 and sleeve portion 108. In other words, shearing of the lubricating fluid imparts energy into the fluid which cases the fluid to pump, wherein the pumping action into the gap between the shaft 76 and sleeve portion 108 is how the liquid bearing functions. Energy transfer from the surfaces to the fluid enables bearing functionality. In application, in the context of the X-ray tube, wetting between some bearing surfaces and the lubricating fluid allows shearing to impact energy to the fluid. However, anti-wetting between some bearing surfaces and the lubricating fluid allows friction between the bearing surfaces to be reduced, thereby reducing operating temperatures of the bearing assembly 50.
[0045] Referring now to
[0046] As illustrated in the exemplary embodiment of
[0047] In still other alternative embodiments, as shown in
[0048] Looking now at
[0049] Referring now to
[0050] In other exemplary embodiments, the vent grooves 300 can include suitable wetting and/or anti-wetting coatings (not shown) in order to facilitate the operation of the vent grooves 300 in enabling gases to escape out of the bearing assembly 50. Further, the coatings and optionally surface texturing (not shown) can be utilized on the surfaces of the thrust bearing 88 and the journal bearing 102 disposed immediately adjacent the vent grooves 300 disposed therein in order to maintain the lubricating fluid 84 within the vent grooves 300 to provide the gas evacuation functionality while maintaining the load carrying pressure required for proper operation of the bearing assembly 50. In addition, as some constructions for the bearing assembly 50 employ a stationary sleeve 108 and a rotating shaft 76 disposed within the sleeve 108, in alternative embodiments the vent grooves 300,304 can be disposed on the various surfaces of the sleeve 108 facing the surfaces of the shaft 76.
[0051] The written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.