Piezoelectric vibration piece and piezoelectric vibration device using same
09722167 · 2017-08-01
Assignee
Inventors
Cpc classification
H03H9/02015
ELECTRICITY
H10N30/875
ELECTRICITY
H03H9/1014
ELECTRICITY
International classification
Abstract
A piezoelectric vibration piece has an inverted mesa-type structure, comprising a thinned portion serving as a vibration region at a central part of a piezoelectric plate; and a thickened portion formed all along or partly along perimeter of the thinned portion to reinforce the thinned portion. In the piezoelectric vibration piece, contact metals including a large number of discrete metallic thin films are provided on the whole surfaces of the piezoelectric plate. A piezoelectric vibration device comprises the piezoelectric vibration piece which is housed in a package, wherein extraction electrodes of the piezoelectric vibration piece are connected to internal terminals of the package through a conductive adhesive. These structural and technical advantages prevent undesirable flowage of the conductive adhesive before thermal curing. As a result, the piezoelectric vibration piece and the piezoelectric vibration device comprising the same successfully attain excellent vibration characteristics.
Claims
1. A piezoelectric vibration piece, comprising: a piezoelectric plate having a thinned portion serving as a vibration region at a central part thereof, and a thickened portion formed all along or partly along perimeter of the thinned portion to reinforce the thinned portion; driving electrodes formed on upper and lower surfaces of the thinned portion of the piezoelectric plate; and extraction electrodes for externally extracting the driving electrodes, wherein the thickened portion has a first inclined side wall surface facing the thinned portion, and a contact metal including a large number of discrete metallic thin films is formed on at least the first inclined side wall surface.
2. The piezoelectric vibration piece as claimed in claim 1, wherein the thickened portion is partly formed in an electrode-extracting region substantially equal in thickness to the thinned portion, end parts of the extraction electrodes are extracted to the electrode-extracting region, the thickened portion has, in a part thereof, at least two opposing second inclined side wall surfaces facing the electrode-extracting region, and the contact metal is provided on not less than one of the at least two opposing second inclined side wall surfaces.
3. The piezoelectric vibration piece as claimed in claim 2, wherein the contact metal is provided on the at least two opposing second inclined side wall surfaces.
4. The piezoelectric vibration piece as claimed in claim 2, wherein the contact metal is further provided in the electrode-extracting region.
5. The piezoelectric vibration piece as claimed in claim 1, wherein the contact metal is made of a metal selected from Cr, Ru, Mo, and W, and the contact metal has a thickness between 10 Å and 30 Å.
6. The piezoelectric vibration piece as claimed in claim 5, wherein the contact metal is provided on whole upper and lower surfaces of the piezoelectric plate, and the electrodes are provided on the contact metals.
7. The piezoelectric vibration piece as claimed in claim 1, wherein the thickened portion is provided on one of or both of the upper and lower surfaces of the thinned portion of the piezoelectric plate.
8. The piezoelectric vibration piece as claimed in claim 1, wherein the driving electrodes comprise a common electrode provided on one of the surfaces of the piezoelectric plate, and at least a pair of divided electrodes provided correspondingly to the common electrode on another one of the surfaces of the piezoelectric plate.
9. The piezoelectric vibration piece as claimed in claim 1, wherein the thinned portion is rectangular in planer view, serving as a vibration region, the thickened portion is formed along perimeter of the thinned portion and having at least a pair of corner sections diagonally opposite to each other, end parts of a pair of extraction electrodes for extracting the common electrode are formed at the at least a pair of corner sections of the thickened portion, and recesses are formed at the at least a pair of corner sections, the contact metal is provided in the recesses, and end parts of the pair of extraction electrodes are respectively provided on the contact metals.
10. The piezoelectric vibration piece as claimed in claim 1, wherein an AT-cut crystal plate constitutes the piezoelectric plate.
11. A piezoelectric vibration device at least comprising the piezoelectric vibration piece as claimed in claim 1, and a package in the form of a shallow box with an open upper surface, the package having internal terminals formed in an inner bottom part thereof, and the piezoelectric vibration piece is housed in the package, and the extraction electrodes of the piezoelectric vibration piece are connected to the internal terminals through a conductive adhesive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(25) An inverted mesa-type piezoelectric vibration piece and a piezoelectric vibration device with the piezoelectric vibration piece according to an embodiment of the invention are hereinafter described in detail referring to the accompanying drawings.
(26) The piezoelectric vibration piece and the piezoelectric vibration device are described referring to
(27) Referring to
(28) The piezoelectric plate 2 has recesses 3 and 4 which are formed in substantially central regions on its upper and lower surfaces. The recesses 3 and 4 are formed by a conventional processing technique such as wet etching, dry etching, or sand blasting. The piezoelectric vibration piece 1 with the recesses 3 and 4 thus formed therein has a generally called inverted mesa-type structure constructed of a thinned portion 5 (vibration region) rectangular in planar view, and a thickened portion 6 formed along perimeter of the thinned portion 5 to reinforce the thinned portion 5 serving as the vibration region.
(29) A common electrode 7 rectangular in planar view is formed in a substantially central region on the upper surface of the thinned portion 5. In a substantially central region on the lower surface of the thinned portion 2 are formed a pair of divided electrodes 8 and 9 correspondingly to the common electrode 7. The divided electrodes 8 and 9 are similarly rectangular in planar view and facing each other.
(30) As illustrated in
(31) As illustrated in
(32) As illustrated in
(33) In the drawings used later for illustrative purposes, the multiple discrete metallic thin films are illustrated in particulate form to make it visually noticeable that a large number of projections and depressions are thereby formed on the piezoelectric plate 2.
(34) As to the thicknesses of the contact metals 14 and 15, thicknesses smaller than 10 Å may undermine surface tension, which will be described later, to be acted upon a conductive adhesive. On the other hand, thicknesses of the contact metals 14 and 15 larger than 30 Å may result in poor vibration characteristics in the thinned portion 5. A preferable range of thicknesses is between 15 Å and 30 Å, and even a better range of thicknesses is between 12 Å and 18 Å.
(35) The contact metals 14 and 15 are not necessarily made of chromium. The material of the contact metals 14 and 15 is optionally one selected from, for example, ruthenium, molybdenum, and tungsten, and alloys thereof.
(36) The contact metals 14 and 15 made of any material but chromium, as with the case of using chromium, are formed by vacuum evaporation in thicknesses between 10 Å and 30 Å, or preferably between 12 Å and 18 Å. The contact metals 14 and 15 made of any material but chromium formed in any of these thicknesses, as with the case of using chromium, provide a large number of discrete metallic thin films.
(37) The contact metals 14 and 15 formed in such thicknesses, though their material has electrical conductivity, provide the metallic thin films electrically insulated from one another. This obviates a possible risk that the electrodes 7 to 13, after they are formed on the contact metals 14 and 15 by evaporation, cause electrical short circuit in the contact metals 14 and 15 located outside the regions where the electrodes 7 to 13 are formed.
(38) The piezoelectric vibration piece 1 according to the embodiment is structurally and technically characterized as described so far.
(39) The piezoelectric vibration piece 1 is produced by the production steps described below. A plurality of rectangular regions are formed on an AT-cut crystal wafer not illustrated in the drawings, and the thinned portion 5 and the thickened portion 6 constituting the piezoelectric vibration piece 1 are formed in each of these rectangular regions. The rectangular regions thus structured are defined as an inverted-mesa structure. Then, the contact metals 14 and 15 are formed by, for example, evaporation on all over the both surfaces of the wafer, and the electrodes 8 to 13 are formed in each of the rectangular regions. Finally, the rectangular regions are divided by dicing into separate pieces, each of which is a piezoelectric plate 2. As a result of these production steps, the piezoelectric vibration piece 1 is obtained.
(40) As illustrated in
(41) The package 16 is in the form of a shallow box with an open upper surface constructed of a bottom portion 16a rectangular in planar view and a peripheral wall portion 16b formed in a standing manner around the bottom portion 16a. The package 16 constitutes a housing portion for the piezoelectric plate 2. At four corner sections of the bottom portion 16a of the package 16 are provided internal terminals 17a to 17d.
(42) The upper surfaces of the internal terminals 17a and 17c are pre-coated with a conductive adhesive s1. In the drawings are not illustrated external terminals in electrical continuity with the internal terminals 17a to 17d.
(43) The end part 11a of the extraction electrode 11 associated with the common electrode 7 is connected through a conductive adhesive s2 to the conductive adhesive s1, internal terminal 17b, and connection electrode 16c.
(44) The end part 13a of the extraction electrode 13 associated with the divided electrode 9 is connected through the conductive adhesive s1 to the internal terminal 17c. Similarly, the end part 12a of the extraction electrode 12 associated with the divided electrode 8 is connected through the conductive adhesive s1 to the internal terminal 17a.
(45) The conductive adhesives al and s2 are applied to their targets by the use of, for example, a dispenser and thermally cured in a heating furnace in a subsequent step.
(46) When the open upper surface of the package 16, after the piezoelectric vibration piece 1 is mounted therein, is hermetically sealed with a lid 18 by seam welding or with a metallic brazing material, the production of the piezoelectric vibration device according to the embodiment is completed.
(47) The piezoelectric vibration device has a surface mount structure in which the internal terminals 17a to 17d of the package 16 are connected to the external terminals, not illustrated in the drawing, provided on the bottom outer surface of the of the package 16.
(48) Referring to
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(50) Referring to
(51) As illustrated in
(52) By virtue of surface tension acted upon the conductive adhesive s2 by the projections and depressions provided by the discrete metallic thin films 14a formed on the inclined side wall surface 6b, however, it is prevented that the conductive adhesive s2 runs down on the inclined side wall surface 6b.
(53) The conductive adhesive s2 thus retained midway on the inclined side wall surface 6b of the thickened portion 6 does not further advance or arrive at the upper surface 5a of the thinned portion 5.
(54) It is not particularly necessary to form the contact metals 14 and 15 on all over the upper and lower surfaces of the piezoelectric plate 2 in order to prevent such flowage of the conductive adhesive s2. The contact metals 14 and 15 may be formed on the inclined side wall surface of the thickened portion 6 facing the thinned portion 5 alone.
(55) Referring to
(56) However, surface tension acted upon the conductive adhesive s1 by the projections and depressions provided by the multiple discrete metallic thin films 15a prevents the conductive adhesive s1 from spreading out, interfering with further flowage of the conductive adhesive s1 onto the surface of the thinned portion 5.
(57) Advantageously, during the transfer of the piezoelectric vibration device to the step of thermally curing the conductive adhesives s1 and s2, these adhesives are retained midway on the inclined side wall surfaces 6b and 6d not to further advance onto the surface of the thinned portion 5. Therefore, the thermally-cured piezoelectric vibration device can maintain a desired vibration performance.
(58) Referring to
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(60) Similarly to the piezoelectric vibration piece 1, the piezoelectric vibration piece 1A has an inverted mesa-type structure constructed of a thinned portion 5 and a thickened portion 6 respectively formed on front and back surfaces of a piezoelectric plate 2. As is the case with the embodiment described earlier, an AT-cut crystal plate rectangular in planar view, for example, constitutes the piezoelectric plate 2.
(61) A common electrode 7 is formed on the upper surface of the thinned portion 5, and divided electrodes 8 and 9 are formed on the lower surface of the thinned portion 5. The common electrode 7 is externally extracted by extraction electrodes 10 and 11, and the divided electrodes 8 and 9 are externally extracted by extraction electrodes 12 and 13.
(62) In the thickened portion 6 on the upper surface of the piezoelectric plate 2, partial regions diagonally opposite to each other, except corner sections thereof, are equal in thickness to the thinned portion 5, constituting electrode-extracting regions 20 and 21. On the upper-surface side of the piezoelectric plate 2, the thickened portion 6 is divided into two thickened regions 6A and 6B with the electrode-extracting regions 20 and 21 interposed therebetween.
(63) In the thickened portion 6 on the lower surface of the piezoelectric plate 2, partial regions diagonally opposite to each other, except corner sections thereof, are substantially equal in thickness to the thinned portion 5, constituting electrode-extracting regions 22 and 23. On the lower-surface side of the piezoelectric plate 2, the thickened portion 6 is similarly divided into two thickened regions 6C and 6D.
(64) The electrode-extracting regions 20 and 21 are not formed at the corner sections of the piezoelectric plate 2 but are interposed between inclined side wall surfaces on both sides of the thickened portions 6A and 6B. The electrode-extracting regions 22 and 23 are not formed at the corner sections of the piezoelectric plate 2 but are interposed between inclined side wall surfaces on both sides of the thickened portions 6C and 6D. This structural advantage lowers the possibilities of any crack and/or chipping of the piezoelectric vibration piece 1A.
(65) The respective electrodes are formed of, for example, silver by vacuum evaporation.
(66) Similarly to the piezoelectric vibration piece 1 according to the earlier embodiment, the piezoelectric vibration piece 1A according to this embodiment has contact metals 14 and 15 formed of the same material, chromium, in thicknesses between 10 Å and 30 Å on front and back surfaces of the piezoelectric plate 2. For illustrative purposes, the thicknesses of the contact metals 14 and 15 are exaggeratedly drawn in
(67) As illustrated in
(68) On the other hand, end parts 12a and 13a of the extraction electrodes 12 and 13 associated with the divided electrodes 8 and 9 are extracted to the electrode-extracting regions 22 and 23, and similarly connected to internal terminals 17a and 17c of the package 16 through the conductive adhesive s3 illustrated with a virtual line.
(69) Referring to
(70) The end part 11a of the extraction electrode 11 extracted to the electrode-extracting region 21 is connected to the internal terminal 17b through the conductive adhesive s3, which is not illustrated in the drawings.
(71) If the loading and coating area of the conductive adhesive s3 are too large for the electrode-extracting region 21, the conductive adhesive s3 may flow out onto the thinned portion 5. However, by virtue of surface tension acted upon the conductive adhesive s3 by a large number of projections and depressions formed on the electrode-extracting region 21 and side wall surfaces 6A1 and 6B1 of the thickened regions 6A and 6B by multiple metallic thin films 14a constituting the contact metal 14, the conductive adhesive s3 does not flow out toward the thinned portion 5 but stays within the electrode-extracting region 21.
(72) Therefore, the piezoelectric vibration device in which the conductive adhesive s3 has been thermally cured can continuously exert a desired vibration performance.
(73) Referring to
(74) As with the piezoelectric vibration piece described earlier, the piezoelectric vibration piece illustrated in
(75) A piezoelectric vibration piece according to yet another embodiment of the invention is described referring to
(76) The common electrode 7 is provided on the upper-surface side of the piezoelectric vibration piece 1B according to this embodiment. However, the divided electrodes 8 and 9 may be provided on the upper-surface side, in which case, as described earlier, the recesses 6e are preferably provided at the corner sections of the thickened portion 6 diagonally opposite to each other.
(77) A piezoelectric vibration piece according to yet another embodiment of the invention is described referring to referring to
(78) The electrode-extracting region 22 is facing both of an inclined side wall surface 6D1 of the thickened portion 6D and an inclined side wall surface 6C1 of the thickened portion 6C. The electrode-extracting region 23 is facing both of an inclined side wall surface 6D2 of the thickened portion 6D and an inclined side wall surface 6C2 of the thickened portion 6C. However, the inclined side wall surface 6D1 of the thickened portion 6D and the inclined side wall surface 6C1 of the thickened portion 6C are not facing each other so as to sandwich the electrode-extracting region 22 from its both sides. Likewise, the inclined side wall surface 6D2 of the thickened portion 6D and the inclined side wall surface 6C2 of the thickened portion 6C are not facing each other so as to sandwich the electrode-extracting region 23 from its both sides. The contact metals including a large number of discrete metallic thin films, not illustrated in the drawing, are respectively formed on the inclined side wall surfaces 6C1, 6D1, 6C2, and 6D2.
(79) According to this embodiment, when a pasty conductive adhesive, not illustrated in the drawing, is applied onto the end parts 12a and 13a of the extraction electrodes 12 and 13 extracted to the electrode-extracting regions 22 and 23, the contact metals formed on the inclined side wall surfaces 6C1, 6D1, 6C2, and 6D2 serve to retain the conductive adhesive within the electrode-extracting regions 22 and 23 not to flow out onto the thinned portion 5.
(80) According to this embodiment, the conductive adhesive s2 is resting midway on the inclined side wall surface 6b under surface tension acted thereupon by projections and depressions formed by discrete metallic thin films 14a on the inclined side wall surface 6b as illustrated in
(81) As described thus far, any of the embodiments can stop flowage of the conductive adhesive applied to the extraction electrodes but not yet thermally cured by virtue of surface tension acted upon the conductive adhesive by fine projections and depressions formed by a large number of discrete metallic thin films of the contact metals.
(82) The embodiments of the invention described the piezoelectric filter, wherein the common electrode 7 is formed on the upper surface of the thinned portion 5, and the divided electrodes 8 and 9 are formed on the lower surface thereof. The invention is not necessarily limited thereto but may be applied to vibrators structurally characterized in that a common electrode and a pair of driving electrodes are both formed on upper and lower surfaces of the thinned portion.
(83) The invention is not necessarily limited to the embodiments described thus far. For example, the invention is applicable to crystal vibrators having a circular shape or having different outer dimensions, and crystal vibrators with driving electrodes having different outer dimensions. The invention is further applicable, other than crystal vibrators, to piezoelectric oscillators and piezoelectric filters structurally characterized in that a piezoelectric vibration piece is combined with other circuit elements.
(84) The invention can be carried out in many other forms without departing from its technical concept or principal technical features. The embodiments described so far are just a few examples of the invention in all aspects, which should not be used to restrict the scope of the invention. The scope of the invention is solely defined by the appended claims, and should not be restricted by the text of this description. Any modifications or changes made within the scope of equivalents of the appended claims are all included in the scope of the invention.