Work machine and method for operating the work machine

Abstract

The invention relates to a work machine, comprising a mast having a mast head, a support cable which is guided along the mast, over the mast head, a cable winch comprising a rotatably mounted winding drum to which the support cable is attached for winding up and unwinding, a work element which is arranged on the support cable for vertical movement, and a control unit, by means of which the cable winch can be operated in an unwinding mode, for unwinding the support cable from the winding drum, in which mode the work element is lowered, on the support cable, as far as a base surface. According to the invention, a cable contact pressure means comprising at least one contact pressure element is provided, which element can be adjusted into a contact pressure position by the control unit, by means of an actuating member, in order to counteract a cable oscillation of the support cable when the base surface is struck, in which contact pressure position the contact pressure element rests on the support cable at a contact pressure force.

Claims

1. A work machine, comprising: a mast having a mast head, a support cable which is guided along the mast, over the mast head, a cable winch comprising a rotatably mounted winding drum to which the support cable is attached for winding up and unwinding, a work element which is arranged on the support cable for vertical movement, and a control unit, by means of which the cable winch can be operated in an unwinding mode, for unwinding the support cable from the winding drum, in which the work element is lowered, on the support cable, as far as a base surface, wherein a cable contact pressure means with at least one contact pressure element is provided, which element can be adjusted into a contact pressure position by the control unit, by means of an actuating member, in order to counteract a cable oscillation of the support cable when the base surface is struck, in which contact pressure position the contact pressure element rests on the support cable at a contact pressure force.

2. The work machine according to claim 1, wherein the contact pressure element can be adjusted, by the control unit, from a retracted position into the contact pressure position either directly before, or while, the work element strikes the base surface.

3. The work machine according to claim 1, wherein the unwinding mode is a freefall mode.

4. The work machine according to claim 1, wherein the cable contact pressure means is arranged between the mast head and the winding drum, closer to the winding drum than to the mast head.

5. The work machine according to claim 1, wherein a single contact pressure element is pressed against the support cable in the contact pressure position.

6. The work machine according to claim 1, wherein the at least one contact pressure element is provided with a roller, on which the support cable comes to rest.

7. The work machine according to claim 1, wherein the contact pressure element presses the support cable against the winding drum in the contact pressure position.

8. The work machine according to claim 1, wherein two contact pressure elements are provided opposite one another, the support cable is guided through between the two contact pressure elements, and both contact pressure elements are pressed against the support cable in the contact pressure position.

9. The work machine according to claim 1, wherein a determination means is provided, which is designed for determining a position of the work element on the support cable and/or a tension state of the support cable, the determination means is connected to the control unit, and the cable contact pressure means can be actuated by the control unit depending on of the determined position and/or the state of the support cable.

10. The work machine according to claim 1, wherein the angular position of the mast relative to the vertical is adjustable, and the cable contact pressure means is adjustable depending on the position of the mast.

11. The work machine according to claim 1, wherein said machine is designed as a crawler crane, wherein an impact device for soil compaction is suspended on the support cable as the work element.

12. A method for operating a work machine, the method comprising: providing the work machine with a support cable guided along a mast over a mast head, wherein the support cable is attached to a rotatably mounted winding drum of a cable winch for winding up and unwinding, a work element arranged on the support cable, which work element is moved vertically by the support cable, and a control unit for unwinding the support cable from the winding drum of the cable winch in an unwinding mode in which the work element is lowered as far as a base surface, and pressing at least one contact pressure element onto the support cable, in a contact pressure position, by the control unit, at a contact pressure, when the work element strikes the base surface, such that a cable oscillation of the support cable is counteracted.

13. The method according to claim 12, wherein the base surface is the ground including soil, the method comprising: providing an impact weight as the work element, and repeatedly dropping the impact weight onto the ground, in a freefall mode, in order to compact the soil.

Description

(1) The invention will be described further in the following, with reference to preferred embodiments that are shown schematically in the drawings, in which:

(2) FIG. 1 is a side view of a work machine according to the invention, which is designed as a crawler crane;

(3) FIG. 2 is an enlarged perspective detail view of a cable contact pressure means according to the invention, in the retracted position;

(4) FIG. 3 is a perspective detail view of the cable contact pressure means of FIG. 2, in the contact pressure position;

(5) FIG. 4 is a perspective detail view of a second embodiment of a cable contact pressure means according to the invention;

(6) FIG. 5 is a perspective detail view of a third embodiment of a cable contact pressure means according to the invention;

(7) FIG. 6 is a perspective detail view of a fourth embodiment of a cable contact pressure means according to the invention;

(8) FIG. 7 is a perspective detail view of a fifth embodiment of a cable contact pressure means according to the invention; and

(9) FIG. 8 is a perspective detail view of a sixth embodiment of a cable contact pressure means according to the invention.

(10) A work machine 10 according to the invention from FIG. 1, which is designed as a crawler crane, comprises a mobile carrier device 12. The carrier device 12 comprises a crawler chassis 14 on which a superstructure 15 is rotatably mounted. A mast 16, which is also referred to as a boom arm, is mounted on the superstructure 15 so as to be pivotable about a horizontal pivot axis. In order to pivot the mast 16, a retaining carrier 26, a supporting carrier 28 and a cable positioning mechanism 27 are provided on the superstructure 15, in a manner known in principle.

(11) At least one support cable 20 is guided from the superstructure 15, over a mast head 18 of the mast 16, on which cable a work element 30 is suspended, which work element is designed, in the embodiment shown, as an impact weight 32 for soil compaction. In the embodiment, the support cable 20 is adjustably driven in the superstructure 15, by means of a dual winch arrangement, as is known in principle from the prior art. In order to prevent cable oscillation, one cable contact pressure means 40 in each case is arranged on each of the total of two portions of the support cable 20, one of which portions is attached to the retaining carrier 26, also referred to as an A-beam, and the other of which portions is attached to the mast 16. The ends of the support cable 20 are in each case attached to one cable winch, respectively, in the superstructure 15, so as to provide a dual cable winch arrangement for quick lifting processes.

(12) FIGS. 2 and 3 show a first embodiment of a cable contact pressure means 40 in greater detail, which contact pressure means is adjustably mounted on the retaining carrier 26. In this case, the cable contact pressure means 40 comprises a first contact pressure element 42a that is mounted on a base support 46, as a rotatable roller 44. Furthermore, a second contact pressure element 42b that is also designed as a roller 44 is likewise provided, and is rotatably mounted on two lateral rocker arms 48. The two rocker arms 48 are pivotably mounted on the base support 46 and connected thereto by means of a linear actuating member 50 in each case, which member is designed as a hydraulic cylinder.

(13) FIG. 2 shows the cable contact pressure means 40 in a state in which the support cable 20 extends without contact, or at most in a manner having slight contact, between the two contact pressure elements 42a, 42b, downwards towards a cable winch 22, having a winding drum 24 that is rotatably mounted in the superstructure. Winding up and unwinding the support cable 20 onto or from the winding drum 24 makes it possible for the work element 30 to be raised or lowered on the support cable 20. In this case, the cable winch 22 comprises a winch drive, in a manner known in principle, which drive is actuated by means of a control unit (not shown).

(14) In the event of an adjustment of the mast 16, and thus an adjustment of the support carrier 26, a position of the cable contact pressure means 40 can be adjusted by the base support 46, by means of a re-adjustment means 52, relative to the retaining carrier 26, and a changing position of the support cable 20 can be re-adjusted. For this purpose, the re-adjustment means 52 comprises an actuating cylinder 54 which can also be operated hydraulically.

(15) FIG. 3 shows the state of the cable contact pressure means 40 in a contact pressure position, in which the two actuating members 50 are retracted such that the second contact pressure element 42b is displaced relative to the first contact pressure element 42a. In this state, the second contact pressure element 42b presses against the support cable 20. Furthermore, in the embodiment shown, the support cable 20 presses against the first contact pressure element 42a. As a result, the support cable 20 is clamped, as it were, between the two contact pressure elements 42, 42b, wherein, however, the use of a rotatable roller 44 also allows for a longitudinal movement of the cable 20. However, in this contact pressure position a movement transversely to the cable longitudinal direction of the support cable 20 is effectively prevented by the two contact pressure elements 42a, 42b.

(16) If, for example when carrying out a method according to the invention, the work element 30 that is designed an impact weight 32 is then lowered onto the ground from an upper fall position, for example in a freefall mode, in order to exert an impact momentum on the ground for the purpose of soil compaction, a cable oscillation can develop on the support cable 20. Said cable oscillation of the support cable 20 can propagate beyond the mast head 18, as far as the winding drum 24. In this case, correct winding up of the support cable 20 on the winding drum 24 may be impaired. In order to prevent this, when the work element 30 strikes the ground, or a short time before, the cable contact pressure element 40 is actuated. The time of impact can be recorded or specified. In this case, the contact pressure elements 42a, 42b are displaced from the retracted position according to FIG. 2 into the contact pressure position according to FIG. 3. In the case of this contact pressure position according to FIG. 3, an oscillation of the support cable 20, which oscillation is determined, prevented, or significantly reduced or suppressed, mainly by a cable movement transversely to the normal longitudinal direction of the support cable 20.

(17) FIG. 4 shows an amended embodiment of the cable contact pressure means 40 according to the invention. In this case, said cable contact pressure means is designed in substantially the same manner as the cable contact pressure means 40 according to FIGS. 2 and 3. However, the two contact pressure elements 42a, 42b are not designed as a roller, but rather as arcuate plates. In this case, FIG. 4 shows the state of the cable contact pressure means 40 having the contact pressure elements 42a, 42b in a retracted position according to FIG. 2.

(18) A third embodiment of the cable contact pressure means 40 according to the invention is shown in FIG. 5. In this embodiment, the two contact pressure elements 42a, 42b are likewise designed as rotatable rollers 44, wherein said rollers, however, are at a fixed relative position with respect to one another, on the base support 46. In this case, FIG. 5 shows the retracted position, in which the support cable 20 is guided through the two contact pressure elements 42a, 42b in a largely unimpeded manner. In order to apply a contact pressure force, an actuating member 50 is provided, which member is preferably designed as a hydraulic cylinder. The actuating member 50 adjusts the base support 46, together with the two contact pressure elements 42a, 42b, relative to the retaining carrier 26, in particular about a swivel joint 56. As a result, at least one of the two contact pressure elements 42a, 42b is pressed against the support cable 20 which is deflected out of the normal, unimpeded throughput position thereof. Said application of a contact pressure force to the support cable 20, transversely to the longitudinal direction thereof, can likewise at least largely counteract propagation of an undesired cable oscillation of the support cable 20 on the winding drum 24.

(19) A further embodiment of a cable contact pressure means 40 according to the invention is shown in FIG. 6, wherein said cable contact pressure means 40 is designed largely in a manner corresponding to the first embodiment according to FIGS. 2 and 3. In contrast to the first embodiment, however, said cable contact pressure means 40 is not attached to the retaining carrier 26 but rather directly to the superstructure 15 of the work machine 10, close to the winding drum 24. In this case, FIG. 6 shows the cable contact pressure means 40 in the contact pressure position.

(20) A further embodiment according to the invention, of a cable contact pressure means 40, is shown in FIG. 7. In this case, the cable contact pressure means 40 comprises a single contact pressure element 42 which is rotatably mounted, as a roller 44, on a base support 46. The base support 46 itself is rotatably mounted about a swivel joint 56, wherein a swivel axis of the swivel joint 56 is oriented so as to be approximately in parallel with an axis of rotation of the winding drum 24. In order to press the contact pressure element 42 against the support cable 20, an actuating member 50 designed as a pressure cylinder is provided. In the embodiment shown, the actuating member 50 presses the support cable 20 directly against the winding drum 24, in the contact pressure position.

(21) A similar embodiment is shown in FIG. 8, wherein in this cable contact pressure means 40 according to the invention, a curved plate is provided as the contact pressure element 42. Said plate is likewise mounted on a base support 46 which is pressed directly against the winding drum 24 by means of an actuating member 50, such that the support cable is firmly clamped between the winding drum 24 and the contact pressure element 42.