STORAGE SYSTEM SUITABLE FOR INSTALLATION IN OR ON A VEHICLE

Abstract

A storage system comprising: a pair of rails, comprising a first rail and a second rail; rail mounts for mounting the first and second rails in an at least generally parallel orientation in position on or to a supporting surface; a storage frame defining a storage space for storing items therein; a first connector for connecting the storage frame to the first rail; and a second connector for connecting the storage frame to the second rail; wherein the first connector includes a first connector rail part and a first connector frame part, with the first connector rail part provided on the first rail; and the first connector frame part provided on the storage frame, with one of the first connector rail part and the first connector frame part slidably receivable in the other of the first connector rail part and the first connector frame part.

Claims

1. A storage system comprising: a pair of rails, comprising a first rail and a second rail; rail mounts for mounting the first and second rails in an at least generally parallel orientation in position on or to a supporting surface; a storage frame defining a storage space for storing items therein; a first connector for connecting the storage frame to the first rail; and a second connector for connecting the storage frame to the second rail; wherein the first connector includes a first connector rail part and a first connector frame part, with the first connector rail part provided on the first rail; and the first connector frame part provided on the storage frame, with one of the first connector rail part and the first connector frame part slidably receivable in the other of the first connector rail part and the first connector frame part.

2. A storage system according to claim 1, the second connector comprising a second connector rail part and a second connector frame part; the second connector rail part provided on the second rail and the second connector frame part provided on the storage frame, with one of the second connector rail part and second connector frame part receivable by the other of the second connector rail part and second connector frame part in a pin latch, catch or locking pin engagement.

3. A storage system according to claim 1, comprising a pair of first connectors and a pair of second connectors.

4. A storage system according to claim 1, wherein one of the first connector rail part and first connector frame part is slidably receivable in the other of the first connector rail part and first connector frame part in a first installation direction, with the first installation direction being at least generally transverse to the orientation of the first and second rails.

5. A storage system according to claim 1, wherein one of the second connector rail part and second connector frame part is receivable in the other of the second connector rail part and second connector frame part in a second installation direction, with the second installation direction being at least generally transverse to the orientation of the first and second rails.

6. A storage system according to claim 5 when dependent on claim 4, wherein the first installation direction is generally transverse to the second installation direction.

7. A storage system according to claim 1, wherein each of the first and second connectors is a releasable connector.

8. A storage system according to claim 1, when for installation in or to a vehicle, and with the rail mounts for mounting the first and second rails to the vehicle.

9. A storage mounting system according to claim 1, wherein each mount is for mounting to a respective first or second rail at any one of a plurality of potential mounting points along the respective rail.

10. A storage system according to claim 8, with the rail mounts for mounting the rails in the rear luggage compartment of a 4WD, SUV, recreation vehicle, commercial vehicle or freight vehicle.

11. A storage system according to claim 1, wherein the rail mounts are secured to the supporting surface by screw-threaded fasteners.

12. A storage system according to claim 1, the storage frame comprising, at least, a bottom wall.

13. A storage system according to claim 12, the storage frame further comprising opposing side walls, a rear wall, and a front or top opening, which collectively define the storage space.

14. A storage system according to claim 1, comprising a second storage frame for mounting to each of the first and second rails.

15. A storage system according to claim 1, wherein the rail mounts are configured to mount the rails to a top wall of a storage frame of an adjacent storage mounting system.

16. A storage system according to claim 1, wherein the storage system is provided on an at least generally vertical, at least generally horizontal or sloping supporting surface.

17. A vehicle including a storage system according to claim 1, with the storage system mounted in or to the vehicle.

18. A vehicle according to claim 17, wherein the mounts are mounted to the vehicle by mounting fasteners.

19. A vehicle according to claim 17, wherein the mounts mount each of the first and second rails in or to the vehicle such that the first and second rails extend in an at least generally transverse direction across the vehicle.

20. A method of installing a storage system according to claim 1, comprising the steps of: mounting the mounts in position on a supporting surface; securing the first and second rails to the mounts; then moving the storage frame in a first installation direction relative to the first and second rail such that the first connector rail portion or the first connector frame portion is slidably received in the other of the first connector rail portion and the first connector frame portion.

21. A method of installing a storage system according to claim 20, followed by the step of moving the storage frame relative to the first and second rails in a second installation direction, such that one of the second connector rail part and the second connector frame part is received by the other of the second connector rail part and the second connector frame part in a pin latch, catch or locking pin engagement.

22. A storage system including a pair of rails, comprising: a first rail and a second rail, and rail mounts for mounting the first and second rails in an at least generally parallel orientation in position on or to a supporting surface; a first connector for connecting an ancillary device to the first rail, and a second connector for connecting the ancillary device to the second rail; the first connector including a first connector rail part and a first ancillary device connector part, with the first connector rail part provided on the first rail, and the first ancillary device connector part adapted for mounting to the ancillary device.

23. A storage system according to claim 22, wherein one of the first connector rail part and the first ancillary device connector part is slidably receivable in the other of the first connector rail part and the first ancillary device connector part.

24. A storage system according to claim 22, the second connector comprising a second connector rail part and a second ancillary device connector part, with the second connector rail part provided on the second rail and the second ancillary device connector part adapted for mounting to the ancillary device, with one of the second connector rail part and second ancillary device connector part receivable by the other of the second connector rail part and second ancillary device connector part in a pin latch, catch or locking pin engagement.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0035] It will be convenient to hereinafter describe embodiments of the invention with reference to the accompanying drawings. The particularity of the drawings is to be understood as not limiting the preceding broad description of the invention.

[0036] FIG. 1 is an isometric view of a storage system according to one aspect of the present invention, and with an associated drawer in a partially open position.

[0037] FIG. 2 is a side view of the storage system shown in FIG. 1.

[0038] FIG. 3 is an isometric view of the storage system of FIG. 1 in a partially installed state, and with the drawer fully closed.

[0039] FIG. 4 is an isometric view of the storage system of FIG. 3, but in a further advanced installation stage.

[0040] FIG. 5 is an isometric view of the storage system of FIG. 4, but in a yet further advanced installation stage.

[0041] FIG. 6 is a side view of the storage system in the installation stage shown in FIG. 4.

[0042] FIG. 6a is a magnified view of a lower right-hand portion of FIG. 6.

[0043] FIG. 7 is a bottom view of the storage system in the installation stage shown in FIG. 4.

[0044] FIG. 8 is a bottom view of the storage system of FIG. 1, but with the associated drawer shown in a fully closed position.

[0045] FIG. 8a is a magnified view of a lower left-hand portion of FIG. 8; and showing a retaining latch in a latched position.

[0046] FIG. 9 is a bottom view of the storage system, as shown in the partially installed stage of FIG. 5.

[0047] FIG. 9a is a magnified view of a lower left-hand portion of FIG. 9; and showing the retaining latch in an un-latched position.

[0048] FIG. 10 is an exploded isometric view of a first, upper storage system mounted on top of a second, lower storage system according to another embodiment of the present invention. The first and second rails of the second, lower storage system have not been shown.

[0049] FIG. 11 is a side view of the first and second storage systems shown in FIG. 10 when in an assembled state. The first and second rails of the second, lower storage system absent from FIG. 10 are shown in FIG. 11.

[0050] FIG. 12 is a front view of three separate storage systems when assembled together according to a yet further embodiment of the present invention.

[0051] FIG. 13 is an isometric view of another embodiment of the storage system of the present invention, but with the storage frame (or equivalent) removed.

[0052] FIG. 14 is an isometric rear view of another storage system of the present invention when fitted in the rear cargo space of a vehicle, but with the storage frame (or equivalent) not shown.

[0053] FIG. 15 is a plan view of another storage system of the present invention when fitted in the rear cargo space of another vehicle, but with the storage frame (or equivalent) not shown.

[0054] FIG. 16 is an isometric rear view of the arrangement shown in FIG. 15.

[0055] FIG. 17 is a magnified upper isometric view of a first and second connector of the storage system shown in FIG. 1.

[0056] FIG. 18 is a magnified upper isometric view of an alternative connector that may be used in place of the first and/or second connectors shown in FIG. 17.

[0057] FIG. 19 is a magnified upper isometric view of an alternative connector that may be used in place of the first and/or second connectors shown in FIG. 17.

[0058] FIG. 20 is an upper isometric view of a possible rail and connector configuration according to another embodiment of the present invention.

DETAILED DESCRIPTION

[0059] The illustrated embodiments are shown generally in the context of storage systems being fitted within the cargo space of a 4WD, SUV, recreation vehicle, commercial vehicle or freight vehicle and so will be described in this context. However, the reader is to understand that the illustrated embodiments may be utilized or adapted for use in other applications.

[0060] Referring to the FIGS. 1 to 9a, there is illustrated a storage system 10. The storage system 10 includes a pair of aluminium rails, including a first rail 12 and a second rail 14, and rail mounts (not clearly shown) for mounting the first and second rails 12, 14 in an at least generally parallel orientation in position on or to the cargo space floor of a vehicle.

[0061] In a typical vehicular application, with a rear opening to the vehicle's cargo space, the rails 12, 14 would be mounted in an at least generally transverse direction across the cargo space. However, the cargo space may have an access opening on a side of the vehicle (as opposed to being at the rear of the vehicle), in which case the rails 12, 14 may be mounted within the cargo space such that they extend at least generally forwardly and rearwardly within the cargo space.

[0062] The rails 12, 14 may be of any practical length, although the lengths required will be determined, at least in part, by the width of the vehicle cargo space concerned, and the size of the storage frame 16 (or multiple storage frames and/or ancillary devices) to be received within the cargo space.

[0063] The precise mounting location of each rail 12, 14 will be determined by a number of factors, including the location of any existing mounting points within the cargo space of the vehicle concerned. The spacing between the rails 12, 14 will, at least in part, be dictated by the depth of the frame(s) 16 to be accommodated. The vehicle cargo space front wall and tailgate positions must also be factored in to ensure that the storage frame(s) 16 will be accommodated within the cargo space with suitable clearances. Clearance must exist between the tailgate (or door(s), hatch or boot cover) and the storage frame 16 with the tailgate in the closed position and in the open position.

[0064] The rail mounts may, in one simplified form, be in the form of screw threaded (or other) fasteners extending through the rails 12, 14 and mounted in position on or to the cargo space floor or chassis of the vehicle. Existing mounting points provided in the vehicle may be utilized for securing the mounts in position, thereby avoiding the need to modify the vehicle prior to installing the storage system 10. In another form, each mount may include a mount body mounted to or in position on a supporting surface (such as by screw threaded fasteners), with the rails 12, 14 then clamped or otherwise fastened to the mount bodies. The configuration of the mounts may depend, at least in part, on the intended installation location of the storage system 10, and the type and model of vehicle involved.

[0065] The storage system 10 includes a storage frame 16 defining a storage space 18 for storing items therein. The applicant also refers to the frame 16 as a “carcass”. The illustrated storage frame 16 includes a bottom wall 28 (see, for example, FIG. 8), opposing side walls 20, 22, a rear wall 24, and a top wall 26, which collectively define a storage space 18. Access to the storage space 18 is via a front opening 30. It can be seen that a drawer 29 is fitted within the storage space 18 through the opening 30. A drawer handle 32 is provided to facilitate opening and closing of the drawer 29.

[0066] Referring, especially, to FIGS. 6 to 9a, a pair of first connectors 34, 36 is provided for connecting the storage frame 16 to the first rail 12. Each first connector 34, 36 includes a first connector rail part 38 provided on the first rail 12, and a first connector frame part 40 provided on the underside of the storage frame 16. Each first connector frame part 40 is slidably receivable within its respective the first connector rail part 38. In the typical orientation shown in FIGS. 1 to 6, each first connector frame part 40 is received in its respective first connector rail part 38 in a generally horizontal direction X. FIGS. 3 to 6 illustrated sequentially horizontal movement of the storage frame 16 relative to the stationary rails 12, 14 to engage the first connectors 34, 36. The rails 12, 14 would remain stationary during fitment of the storage frame 16, since they would be secured in position to or on the cargo space floor by the rail mounts earlier during the installation process.

[0067] Again, referring to FIGS. 6 to 9a, a pair of second connectors 42, 44 is provided for connecting the storage frame 16 to the second rail 14. Each second connector 42, 44 includes a second connector rail part 46 provided on the second rail 14, and a second connector frame part 48 provided on the underside of the storage frame 16. Each second connector rail part 46 of the illustrated embodiment includes a spring-loaded pin 50 (see FIGS. 8a and 9a), which is biased into a lateral, engagement position. Each second connector frame part 48 includes a striker plate 52 (again, refer to FIGS. 8a and 9a). During installation, the tailgate end of the storage frame 16 is moved in a generally downwards direction Y such that a biasing surface (not clearly shown) of each striker plate 52 contacts it's respective spring loaded pin 50, forcing the pin 50 in a lateral direction until such time as further movement of the frame 16 causes the pins 50 to engage with a suitably located receiving aperture 54 (see FIGS. 8a and 9a) provided in the striker plate 52. Once each pin 50 is received in its respective receiving aperture 54, the frame 16 is secured in position to the second rail 14 (as well as to the first rail 12).

[0068] FIG. 9a illustrates the position of one of the pins 50 relative to its respective striker plate 52 shortly prior to the pin 50 being received in the receiving aperture 54 in the striker plate 52; while FIG. 8a shows the same pin 50 relative to the striker plate 52 once the pin 50 has been received in the striker plate aperture 54.

[0069] The spring biased pins 50 provide a simple and effective way of avoiding inadvertent disengagement of the storage frame 16 from the second rail 14 (and first rail 12) during use.

[0070] The illustrated form of the striker plates 52 and pins 50, may vary if desired. Also, it is to be appreciated that striker plates/pins may be provided for quick release of the frame 16 from the first rail 12, if desired.

[0071] The provision of slidably receivable configurations for the first connectors 34, 36 is considered by the applicant to be unique. Likewise, the provision of a pin latch, catch or locking pin engagement of the second connectors 42, 44 is considered by the applicant to be unique. With these arrangements, once the rails 12, 14 are mounted in a desired position within the vehicle cargo space, the storage frame 16 can be relatively quickly and simply lifted and/or slid, and then secured in position to the rails 12, 14. The applicant's invention obviates additional the steps required when installing existing vehicle cargo space storage systems—of having to first place the storage frame into a desired position on the cargo space floor, and then having to manually connect the storage frame in position using screw threaded (or other) fasteners, which can be difficult to do in a confined space. Instead, a significant benefit of the applicant's invention is that the storage frame 16 is secured in position on or to the rails 12, 14 simply by placing the storage frame 16 in the correct position on the rails 12, 14 for the first and second connectors 34, 36, 42, 44 to secure the storage frame 16 to the rails 12, 14.

[0072] Another aspect of the present invention considered unique by the applicant is the provision of the first and second rails 12, 14, and the use of mounts to mount the rails 12, 14 into their desired positions within the cargo space. The rails 12, 14 can be utilized with a potentially wide variety of mounts and mounting locations. This allows for the storage system to be installed in a wide variety of applications, particularly (but not limited to) on the rear tray of 4WDs, SUVs, and other recreation, commercial and freight vehicles. Moreover, the applicant's system allows for the mounts to be mounted to the rails at any one of a range of different rail positions, thereby catering for differing size and dimension requirements of different model vehicles. It also provides the potential for mounting the mounts to existing vehicle mounting points, thereby avoiding the need to drill new mounting points or otherwise modify the vehicle to install the storage system. That said, it is to be appreciated that the invention may be installed utilizing the existing mounting points in the vehicle; or may be installed using newly drilled mounting points, as desired or required.

[0073] The mounts can be sold separately to the frame 16, rails 12, 14 and any associated other components such as drawers. In this regard, the mounts may be sold as installation kits for use with specific vehicles (or other applications), such that a vehicle owner could purchase a mount installation kit specifically designed for their model vehicle. If updating their vehicle, the vehicle owner may simply need to purchase a new installation kit; and could then transfer the remainder of the storage system 10 over from their existing vehicle for use with the new installation kit. A new installation kit may not even be required if there exists compatibility between the mounting point positions of the existing and new vehicles.

[0074] In the illustrated embodiment, each first connector frame part 40 is slidably receivable in its respective first connector rail part 38. To do so, the storage frame 16 (with first connector frame part 40 attached) is moved in the at least generally horizontal direction X within the cargo space from the rear end of the vehicle towards the front end of the vehicle, until such time as the first connector frame part 40 engages with its respective connector rail part 38.

[0075] With the first connectors 34, 36 engaged, it is then a relatively simple process to engage the second connectors 42, 44. All that is required (once each second connector frame part 48 is aligned just above (or in front of) its respective second connector rail part 46) is to lower (in direction Y) the front end 56 of the frame 16 (which is located at the rear or tailgate end of the cargo space) a short distance (of, say, 1 cm) into position until each second connector frame part 48 is engaged with its respective second connector rail part 46; whereupon installation of the frame 16 is completed.

[0076] Thus, it is to be appreciated that the frame 16 is first moved in a generally horizontal direction to connect the frame 16 to the first rail 12; and then the front end 56 of the frame is lowered or slid a small distance to connect the frame 16 to the second rail 14.

[0077] It is to be appreciated that each of the first and second connectors 34, 36, 42, 44 is a releasable connector, thereby allowing for removal of the storage frame 16 from the rails 12, 14 if, and when, required. Similarly, each of the mounts of the illustrated embodiment is releasably mounted to its respective rail 12, 14, thereby desirably allowing for adjustment or removal of the mounts from the rails 12, 14 as required. The mounts, too, are releasably mounted in position to the vehicle, such that they can the adjusted or removed as and when required.

[0078] Referring to FIGS. 10 and 11, a pair of storage systems 110 and 210 according to another embodiment of the present invention is shown. The first and second rails 112, 114 of storage system 110 have been omitted from FIG. 10 but are shown in FIG. 11. A unique aspect of the arrangement shown in FIGS. 10 and 11 is that the rails 212, 214 of the storage system 210 are mounted in position to the top wall of storage frame 116. In this way, the storage frames 116 and 216 can be provided in a secure, stacked arrangement within a vehicle cargo space. A respective drawer 129, 229 is fitted to each storage system 110, 210. In the illustrated embodiment, the depth and width of storage frames 116 and 216 are identical, although frame 116 has a greater height than frame 216.

[0079] Referring to FIG. 12, three storage systems 310, 410 and 510 according to another embodiment of the present invention are shown. Storage systems 310 and 410 are mounted side-by-side and share a common pair of rails 312, 314, while storage system 510 is mounted on top of storage system 410 in a similar manner to storage system 210 being mounted on top of storage system 110 shown in FIGS. 10 and 11.

[0080] It is to be appreciated that one or more of the storage systems 310, 410, 510 may be replaced with an alternative type of arrangement. For example, frame 316 and associated drawer 329 of storage system 310 may be replaced with one having a storage container with an upwardly facing opening, and perhaps a lid. As another example, a portable refrigerator may be mounted to the rails 312, 314 in place of the frame 316 and associated drawer 329.

[0081] FIG. 13 is an isometric view of rails 612, 614 fitted into a desired position extending in a generally parallel orientation across a vehicle cargo space floor. The mounts for mounting the rails 612, 614 in position aren't shown in FIG. 13. A pair of first connector rail parts 638 is shown connected to the first rail 612; and a pair of second connector rail parts 646 is shown connected to the second rail. Mounts for mounting the rails 612, 614 in position within the cargo space are, in this embodiment, provided in the form of cross-members 658 mounted between the rails 612, 614. The cross-members 658 include a plurality of mounting points 659 for receiving bolts or screws there though for mounting the cross members 658 (and therefore, also the rails 612, 614) in position within the cargo space to the floor. A protector strip is provided below the rail 614, which, in use, extends across the cargo space rear opening of the vehicle. A protector strip is shown extending rearwardly (ie. towards the rear opening) from beneath the rail 614. This is intended to provide some protection for the cargo space floor adjacent the rear opening, especially when loading and unloading cargo.

[0082] FIG. 14 shows the rail and mount arrangement of FIG. 13, but when seated on the floor F of a vehicle cargo space.

[0083] FIGS. 15 and 16 show a yet further rail and mount arrangement according to another embodiment of the present invention. In this embodiment, the rails 812, 814 are secured in position in the rear tray of a ute or 4WD by mounts 860. The rails 812, 814 are set relatively far apart, and are provided for receiving a first storage frame (not shown) or other storage arrangement (such as a refrigerator). It can be seen that a third rail 862 is provided, such that an additional storage frame (not shown) or other storage device of a differing depth can also be received. The storage frame and additional storage frame would be mounted to a common second rail 814, but would have separate first rails 812, 862. Rail 862 is mounted in position to cross-members 864 which are, in turn mounted between rails 812, 814.

[0084] FIG. 18 shows an alternative connector type that may be used in place of the first and/or second connectors 34, 36, 42, 44 (see FIGS. 3, 7 and 9). It can be seen that the alternative connector type includes a first connector frame part 140 that is substantially identical to first connector frame part 40 shown in FIG. 17. However, the first connector rail part 38 and the striker plate 52 shown in FIG. 17 have been integrated into a combined first connector rail part/striker plate 138/152 in FIG. 18. The combined first connector rail part/striker plate 138/152 may be used in place of one or both of the first connector rail part 38 and striker plate 52 shown in FIG. 17. Both embodiments illustrated in FIGS. 17 and 18 include a spring-loaded pin 50/150 for receiving in a respective aperture 54/154.

[0085] A further benefit of the rails of the present invention is that they may be used as a tie down system. As such, they may be used in conjunction with strap tie downs. In this regard, and as shown in FIG. 19, a first connector frame part 240 may be slidably (or otherwise) received in a combination first connector rail part 238/striker plate 252.

[0086] FIG. 20 shows a pair of rails 912, 914 having a parallel orientation. To the rail 914 is mounted a pair of striker plates 952a, and to rail 912 is mounted a pair of first connector rail parts 938a. Striker plates 952a and first connector rail parts 938a are configured for receiving drawers or accessories. Also shown is an alternative arrangement of a pair of striker plates 952b, and a backwards facing pair of first connector rail parts 938b, which may be useful for receiving other accessories having different mounting requirements.

[0087] Although forms of the invention have been described herein, it will be obvious to those skilled in the art that variations may be made in the construction and relation of parts and method without departing from the spirit and scope of the invention described herein.

[0088] A reference herein to a patent document or any other matter identified as prior art, is not to be taken as an admission that the document or other matter was known or that the information it contains was part of the common general knowledge as at the priority date of any of the claims.