Direct drive air pump
11454223 · 2022-09-27
Inventors
Cpc classification
F04B39/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/0266
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A direct drive air pump has a motor and a pumping mechanism connected to an end of the motor, and further has an auxiliary pumping mechanism connected to the other end of the motor, and a tube connected with the pumping mechanism and the auxiliary pumping mechanism. In each one of the pumping mechanism and the auxiliary pumping mechanism, a cylindrical body has a top plate having an exhaust hole. A single O-ring is used to seal between the cylindrical body and a cylindrical cover for reducing the sealing portions. A valve block of a non-return valve can co-work with a spring for opening and closing the exhaust hole. The valve block is soft for closing the exhaust hole well and reducing the noise of collision between the valve block and the top plate.
Claims
1. A direct drive air pump comprising: a motor having an end and a driving shaft, and the driving shaft rotatably disposed on the motor and having an end; and a pumping mechanism connected to the end of the driving shaft of the motor, and having a cylinder disposed on the end of the motor and having a top end and a space formed in the cylinder, wherein the driving shaft of the motor is inserted into the space of the cylinder; a cylindrical body disposed on the top end of the cylinder, and having a cylindrical chamber formed in the cylindrical body; a cylindrical wall formed on the cylindrical body, surrounding the cylindrical chamber, and having a top end and a bottom end; a cylindrical opening formed through the bottom end of the cylindrical wall and communicating with the cylindrical chamber; and a top plate integratedly formed on the top end of the cylindrical wall, located above the cylindrical chamber, and having an exhaust hole formed through the top plate and communicating with the cylindrical chamber; a piston assembly, which is connected to the driving shaft of the motor and located in the space of the cylinder and the cylindrical chamber of the cylindrical body, and further including a piston rod that is movably disposed on the driving shaft of the motor, which is located in the space of the cylinder and the cylindrical chamber of the cylindrical body, and having a rod portion disposed on the driving shaft of the motor and having a top end; and a piston portion disposed on the top end of the rod portion, and having a piston body disposed on the top end of the rod portion and having at least one through hole formed through the piston body; a soft stopper disposed around the piston body, sealingly connected around the cylindrical body, and located in the cylindrical chamber of the cylindrical body; and a check valve disposed on the piston body and having a stopping plate disposed above the piston body and having at least one connecting hole formed through the stopping plate; a fixing rod inserted through the stopping plate and fixedly, disposed on the piston body; and a soft sheet movably disposed between the stopping plate and the piston body, wherein the fixing rod is inserted through the soft sheet, and the soft sheet is able to close the at least one through hole of the piston body; an eccentric transmission pivotally connected to the rod portion of the piston rod, and connected to the driving shaft of the motor; and a pivoting rod inserted through the rod portion and the eccentric transmission, and located beside the driving shaft of the motor; wherein the piston assembly is driven by the motor to move upwardly and downwardly in the space of the cylinder and the cylindrical chamber of the cylindrical body; a cylindrical cover covering the cylindrical body, fixedly disposed on the cylinder, and having a bottom surface; an insertion recess formed on the bottom surface of the cylindrical cover; an air room, which is formed in the cylindrical cover, and is located above the insertion recess of the cylindrical cover and communicating with the insertion recess of the cylindrical cover and the exhaust hole of the top plate; an abutting wall formed in the cylindrical cover adjacent, to the insertion recess of the cylindrical cover, located above the insertion recess of the cylindrical cover, disposed around the air room of the cylindrical cover, and facing the top plate; an O-ring disposed on the abutting wall and abutting against the top plate; and a connector disposed on the cylindrical cover and having an outlet formed through the connector and communicating with the air room of the cylindrical cover; and a non-return valve disposed in the air room of the cylindrical cover for controlling the exhaust hole that is formed through the top plate of the cylindrical body to open and close, and having a valve block, which is a soft component and movably disposed on the top plate of the cylindrical body; and a spring connected between the valve block and an inner-top wall of the cylindrical cover.
2. The direct drive air pump as claimed in claim 1, wherein the cylinder has a seat connected to the motor, and having a first side formed on the seat opposite to the motor; the space of the cylinder formed in the seat; and a first opening formed on the first side and communicating with the space of the cylinder; and a soundproof plate engaging with the first side of the seat and closing the first opening of the seat.
3. The direct drive air pump as claimed in claim 2, wherein the seat has multiple engaging holes formed on the first side of the seat; an engaging protrusion formed on an outer-bottom surface of the first side of the seat; and a slot formed in the first side of the seat, located above the engaging protrusion, and located in the first opening of the seat; and the soundproof plate has a back surface facing the first opening of the seat and having a bottom end; multiple engaging arms formed on the back surface of the soundproof plate and respectively inserted into the engaging holes of the seat; an engaging ring formed on the bottom end of the back surface of the soundproof plate, and engaging with the engaging protrusion of the seat; and a plug formed on the back surface of the soundproof plate above the engaging ring, and inserted into the slot that is formed in the first side of the seat.
4. The direct drive air pump as claimed in claim 1, wherein the cylindrical cover has multiple ribs, the multiple ribs are axially formed in the cylindrical cover at spaced intervals, are located in the air room of the cylindrical cover, and are located around the valve block for guiding the valve block to move linearly, upwardly, and downwardly.
5. The direct drive air pump as claimed in claim 2, wherein the cylindrical cover has multiple ribs, the multiple ribs are axially formed in the cylindrical cover at spaced intervals, are located in the air room of the cylindrical cover, and are located around the valve block for guiding the valve block to move linearly, upwardly, and downwardly.
6. The direct drive air pump as claimed in claim 1, wherein the cylinder has a disposing recess formed on the top end of the cylinder above the space of the cylinder; and an annular abutting portion formed on the top end of the cylinder below the disposing recess of the cylinder; the cylindrical body has a bottom end; and an annular protrusion formed on the bottom end of the cylindrical body and located around the cylindrical opening of the cylindrical body; and wherein the bottom end of the cylindrical body is disposed into the disposing recess of the cylinder, and the annular protrusion abuts against the annular abutting portion.
7. The direct drive air pump as claimed in claim 1, wherein the cylindrical cover has multiple ribs axially formed in the cylindrical cover at spaced intervals, located in the air room of the cylindrical cover, and located around the valve block for guiding the valve block to move linearly, upwardly, and downwardly; the cylinder has a disposing recess formed on the top end of the cylinder above the space o the cylinder; and an annular abutting portion formed on the top end of the cylinder below the disposing recess of the cylinder; the cylindrical body has a bottom end; and an annular protrusion formed on the bottom end of the cylindrical body and located around the cylindrical opening of the cylindrical body; and wherein the bottom end of the cylindrical body is disposed into the disposing recess of the cylinder, and the annular protrusion abuts against the annular abutting portion.
8. The direct drive air pump as claimed in claim 2, wherein the cylindrical cover has multiple ribs axially formed in the cylindrical cover at spaced intervals, located in the air room of the cylindrical cover, and located around the valve block for guiding the valve block to move linearly, upwardly, and downwardly; the cylinder has a disposing recess formed on the top end of the cylinder above the space of the cylinder; and an annular abutting portion formed on the top end of the cylinder below the disposing recess of the cylinder; the cylindrical body has a bottom end; and an annular protrusion formed on the bottom d of the cylindrical body and located around the cylindrical opening of the cylindrical body; and wherein the bottom end of the cylindrical body is disposed into the disposing recess of the cylinder, and the annular protrusion abuts against the annular abutting portion.
9. The direct drive air pump as claimed in claim 1, wherein the cylindrical cover has multiple ribs axially formed in the cylindrical cover at spaced intervals, located in the air room of the cylindrical cover, and located around the valve block for guiding the valve block to move linearly, upwardly, and downwardly; the cylinder has a disposing recess formed on the top end of the cylinder above the space of the cylinder; and an annular abutting portion formed on the top end of the cylinder below the disposing recess of the cylinder; the cylindrical body has a bottom end; and an annular protrusion formed on the bottom end of the cylindrical body and located around the cylindrical opening of the cylindrical body; and wherein the bottom end of the cylindrical body is disposed into the disposing recess of the cylinder, and the annular protrusion abuts against the annular abutting portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
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(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(11) With reference to
(12) With reference to
(13) With reference to
(14) With reference to
(15) The soundproof plate 32 has a back surface, multiple engaging arms 321, an engaging ring 322, and a plug 323. The back surface faces the first opening 313 of the seat 31 and has a bottom. The engaging arms 321 are formed on the back surface of the soundproof plate 32 and are respectively inserted into the engaging holes 316 of the seat 31. The engaging ring 322 is formed on the bottom end of the back surface of the soundproof plate 32, and engages with the engaging protrusion 317 of the seat 31. The plug 323 is formed on the back surface of the soundproof plate 32 above the engaging ring 322, and is inserted into the slot 318 of the seat 31. The soundproof plate 32 steadily and fixedly engages with the first side 312 of the seat 31 and closes the first opening 313 of the seat 31.
(16) With reference to
(17) With reference to
(18) The top plate 43 is integratedly formed on the top end of the cylindrical wall 42, is located above the cylindrical chamber 41, and has an exhaust hole 431. The exhaust hole 431 is formed through the top plate 43 and communicates with the cylindrical chamber 41. The cylindrical body 40 has a bottom end and an annular protrusion 44. The annular protrusion 44 is formed on the bottom end of the cylindrical body 40 and is located around the cylindrical opening 45 of the cylindrical body 40. An inner diameter of the exhaust hole 431 is smaller than an inner diameter of the cylindrical chamber 41. The bottom end of the cylindrical body 40 is disposed into the disposing recess 314 of the cylinder 30. The annular protrusion 44 abuts against the annular abutting portion 315. The cylindrical opening 45 of the cylindrical body 40 communicates with the space 311 of the cylinder 30.
(19) With reference to
(20) With reference to
(21) With reference to
(22) With reference to
(23) The soft sheet 5133 is movably disposed between the stopping plate 5131 and a top surface of the piston body 5121. The fixing rod 5132 is inserted through the soft sheet 5133. The soft sheet 5133 is made of rubber, silicone rubber, or soft plastic, etc. The soft sheet 5133 is able to close the at least one through hole 5123 of the piston body 5121 for reducing the noise. Air flow can uni-directionally flow through the at least one through hole 5123 of the piston body 5121 for pushing the soft sheet 5133. The air flow flows through the at least one connecting hole 51311 of the stopping plate 5131 and flows into a part of the cylindrical chamber 41 of the cylindrical body 40 above the piston portion 512.
(24) With reference to
(25) The O-ring 64 is disposed into the annular recess 67 of the abutting wall 63 and abuts against the top plate 43. The cylindrical body 40 is disposed into the insertion recess 61 of the cylindrical cover 60A. The cylindrical cover 60A is sealingly connected to the top plate 43 of the cylindrical cover 60A by the O-ring 64. The exhaust hole 431 of the top plate 43 communicates with the air room 62 of the cylindrical cover 60A. With reference to
(26) With reference to
(27) With reference to
(28) With reference to
(29) When the piston assembly 50 moves downwardly, the exhaust hole 431 of the cylindrical body 40 is closed by the non-return valve 70. The part of the cylindrical chamber 41 of the cylindrical body 40 above the piston portion 512 is increased for generating a negative pressure induction effect. An external air flows into the space 311 of the cylinder 30 via an interval between the motor 10A and the cylinder 30 or an interval between the seat 31 of the cylinder 30 and the soundproof plate 32, and then flows into the part of the cylindrical chamber 41 of the cylindrical body 40 above the piston portion 512 via the check valve 513 of the piston portion.
(30) When the piston assembly 50 is moved upwardly by the motor 10A, the check valve 513 of the piston portion 512 is closed. The compressed air in the part of the cylindrical chamber 41 of the cylindrical body 40 above the piston portion 512 is compressed, and then pushes the valve block 71 of the non-return valve 70. The valve block 71 moves upwardly, compresses the spring 72, and leaves the top plate 43. The exhaust hole 431 of the cylindrical body 40 is in an open state. The compressed air in the cylindrical chamber 41 of the cylindrical body 40 can flow through the exhaust hole 431 of the cylindrical body 40, flows around and through the check valve 513, flows into the air room 62 of the cylindrical cover 60A, and flows out of the outlet 651 of the connector 65 of the cylindrical cover 60A. The piston assembly 50 driven by the motor 10A moves upwardly, downwardly, and repeatedly for pumping continuously.
(31) With reference to
(32) With reference to
(33) With reference to
(34) The cylindrical cover 60′B of the auxiliary pumping mechanism 20′B has the vent 66, too. The vent 66 in the auxiliary pumping mechanism 20′B communicates with the air room 62 of the cylindrical cover 60′B. Two ends of the tube 80 are respectively inserted through the vent 66 in the pumping mechanism 20B and the vent 66 in the auxiliary pumping mechanism 20′B. The pumping mechanism 20B and the auxiliary pumping mechanism 20′B alternately generate the pressed airs. The pressed airs co-flow out of the outlet 651 of the connector 54 of the pumping mechanism 20B.
(35) With reference to
(36) In the second embodiment of the direct drive air pump 1B, the two ends of the driving shaft 11B of the single motor 10B are respectively connected to the pumping mechanism 20B and the auxiliary pumping mechanism 20′B. When the piston assembly 50 of the pumping mechanism 20B moves upwardly, the piston assembly 50 of the auxiliary pumping mechanism 20′B moves downwardly and simultaneously. The piston assembly 50 of the pumping mechanism 20B moves upwardly in a corresponding space 311 and a corresponding cylindrical chamber 41 to generate a pressing effect. Simultaneously, the piston assembly 50 of the auxiliary pumping mechanism 20′B moves downwardly in a corresponding space 311 and a corresponding cylindrical chamber 41 to generate a sucking effect. Conversely, the pumping mechanism 20B generates the sucking effect, and the auxiliary pumping mechanism 20′B generates the pressing effect. Therefore, the pressing effect and the sucking effect are alternately generated with the pumping mechanism 20B and the auxiliary pumping mechanism 20′B. The pressing air can be guided by the tube 80, and then flows out of the connector 65 of the pumping mechanism 20B for increasing the pumping effect of the direct drive air pump 1B.