Faceplate switch
11245285 · 2022-02-08
Assignee
Inventors
Cpc classification
Y04S40/121
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S20/246
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J2310/12
ELECTRICITY
G05B2219/25188
PHYSICS
Y02B90/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A30/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J13/00036
ELECTRICITY
H02J4/00
ELECTRICITY
H02J13/00006
ELECTRICITY
H05B39/02
ELECTRICITY
Y02B70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01H2300/03
ELECTRICITY
G05B2219/2642
PHYSICS
H02J13/00007
ELECTRICITY
Y04S40/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J13/00004
ELECTRICITY
International classification
H02J13/00
ELECTRICITY
H02J4/00
ELECTRICITY
H05B39/02
ELECTRICITY
Abstract
Devices, systems, and methods for modifying an existing electrical circuit to enable a conventional mechanical switch to integrate with and operate smart devices, while also providing continuous power supply and cooperating with external operation of the smart devices (e.g., via a mobile device application, smart controller, etc.). The smart device thus is operable both via the physical switch and via a home automation system, without loss of power to the smart device computer and transmitter components caused by use of the wall switch. This may be done via a replacement switch or faceplate which effectively bypasses the physical switch to ensure continuous power to the smart device while also inferring and transmitting the toggle state of the switch by measuring an amount of current through the faceplate.
Claims
1. A smart device comprising: a faceplate adapted for installation on a mechanical switch, said mechanical switch wired to a power system and alternatively opening and closing a first connection from a power source to a load; a first electrical lead extending from said faceplate; a second electrical lead extending from said faceplate; a contiguous path through said faceplate for electrical current to flow through said faceplate from said first electrical lead to said second electrical lead; a current sensor disposed on said contiguous path; and a wireless transmitter in electrical communication with said current sensor and configured to receive from said current sensor a measure of an amount of current on said contiguous path; wherein when said faceplate is installed on said mechanical switch said contagious path provides a second connection from said power source to said load via said first electrical lead and said second electrical lead.
2. The smart device of claim 1, further comprising: a controller in electrical communication with said transmitter and said current sensor, said controller configured to: operate said current sensor to measure current on said contiguous path; provide said measured current to said transmitter; and operate said transmitter to transmit information about the state of said mechanical switch, said state determined based upon said measured current.
3. The smart device of claim 2, wherein said transmitted information is whether the state of said mechanical switch is open or closed.
4. The smart device of claim 2, wherein said transmitted information is said measured current.
5. The smart device of claim 2, wherein said transmitted information is that said mechanical switch was toggled.
6. The smart device of claim 2, wherein said smart device further comprises a power supply providing electrical power to one or more of said current sensor, said transmitter, and said controller.
7. The smart device of claim 6, wherein said power supply is selected from the group consisting of: an electrochemical cell, a rechargeable electrochemical cell.
8. The smart device of claim 6, wherein said power supply comprises electronics configured to extract power from said power system.
9. The smart device of claim 1, wherein said transmitter is configured to transmit said information about said state of said mechanical switch.
10. The smart device of claim 1, further comprising a means for disabling said contiguous path.
11. The smart device of claim 10, wherein said means for disabling said contiguous path is selected from the group consisting of: a second mechanical switch, a relay, and a triac.
12. The smart device of claim 1, wherein said transmitter is a modular component.
13. The smart device of claim 1, wherein said first electrical lead and said second electrical lead are configured such that when said faceplate is installed on a first mechanical switch of a plurality of mechanical switches wired together in a multi-way switching configuration, said first electrical lead and said second electrical lead cause said contiguous path to provide an electric circuit in said power system regardless of the toggle state of any of said plurality of mechanical switches.
14. The smart device of claim 13, wherein said multi-way switching configuration is a three-or-more-way switching configuration.
15. A method for operating a smart light with a conventional manual switch without loss of power comprising: providing a light receptacle installed in a circuit including a mechanical switch having a toggle, said mechanical switch wired to a power system and said toggle toggling opening and closing a first connection from a power source to said light receptacle; providing a smart light installed in said light receptacle; providing an electrical switch faceplate comprising: a first electrical lead extending from said faceplate; a second electrical lead extending from said faceplate; a contiguous path providing a second connection through said faceplate for electrical current to flow through said faceplate from said first electrical lead to said second electrical lead; a current sensor disposed on said contiguous path; a wireless transmitter in electrical communication with said current sensor; and a controller operatively connected to said current sensor and said wireless transmitter; installing said faceplate on said mechanical switch so that said first electrical lead and said second electrical lead form said second connection around said mechanical switch via said contiguous path; said controller operating said current sensor to sense an amount of current on said contiguous path; said controller converting said sensed amount of current into an indication of a detected state of said toggle; said controller operating said transmitter to transmit said detected state to said smart light; and said smart light turning on or off in accordance with said transmitted detected state.
16. The method of claim 15 further comprising: in said providing an electrical switch faceplate, said electrical switch faceplate further comprising a power supply providing electrical power to said current sensor, said transmitter, and said controller.
17. The method of claim 16, wherein said power supply comprises one or more power supplies selected from the group consisting of: an electrochemical cell; a rechargeable electrochemical cell; and, an AC/DC converter adapted to convert AC power in said circuit to DC power for said current sensor, said transmitter, and said controller.
18. The method of claim 15, wherein said mechanical switch is the only mechanical switch of said circuit.
19. The method of claim 15, wherein said mechanical switch is a first switch in a plurality of switches wired in a multi-way switching configuration of said circuit.
20. The method of claim 19, wherein said multi-way switching configuration is selected from the group consisting of: a three-way switching configuration: a four-way switching configuration; and, more than a four-way switching configuration.
21. A smart lighting system comprising: a smart light installed in a lighting receptacle; a mechanical switch wired to a power system and alternatively opening and closing a first connection from a power source to said smart light; a faceplate installed on a mechanical switch, said faceplate comprising: a first electrical lead extending from said faceplate; a second electrical lead extending from said faceplate; a contiguous path providing a second connection through said faceplate for electrical current to flow through said faceplate from said first electrical lead to said second electrical lead; a current sensor disposed on said contiguous path; and a wireless transmitter in electrical communication with said current sensor and configured to receive from said current sensor a measure of an amount of current on said contiguous path; wherein said contiguous path connects said power source to said smart light via said first electrical lead and said second electrical lead.
22. The system of claim 21, farther comprising: a controller in electrical communication with said transmitter and said current sensor, said controller configured to: operate said current sensor to measure current on said contiguous path; provide said measured current to said transmitter; and operate said transmitter to transmit information about the state of said mechanical switch, said state determined based upon said measured current.
23. The system of claim 21 further comprising a power supply providing electrical power to one or more of said transmitter and said controller.
24. The system of claim 21, further comprising a means for disabling said contiguous path, said means selected from the group consisting of: a separate mechanical switch, a relay, and a triac.
25. The system of claim 21, wherein said transmitter is a modular component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(7) The following detailed description and disclosure illustrates by way of example and not by way of limitation. This description will clearly enable one skilled in the art to make and use the disclosed systems and methods, and describes several embodiments, adaptations, variations, alternatives and uses of the disclosed systems and methods. As various changes could be made in the above constructions without departing from the scope of the disclosures, it is intended that all matter contained in the description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(8) Throughout this disclosure, the term “computer” describes hardware which generally implements functionality provided by digital computing technology, particularly computing functionality associated with microprocessors. The term “computer” is not intended to be limited to any specific type of computing device, but it is intended to be inclusive of all computational devices including, but not limited to: processing devices, microprocessors, personal computers, desktop computers, laptop computers, workstations, terminals, servers, clients, portable computers, handheld computers, smart phones, tablet computers, mobile devices, server farms, hardware appliances, minicomputers, mainframe computers, video game consoles, handheld video game products, and wearable computing devices including but not limited to eyewear, wristwear, pendants, and clip-on devices.
(9) As used herein, a “computer” is necessarily an abstraction of the functionality provided by a single computer device outfitted with the hardware and accessories typical of computers in a particular role. By way of example and not limitation, the term “computer” in reference to a laptop computer would be understood by one of ordinary skill in the art to include the functionality provided by pointer-based input devices, such as a mouse or track pad, whereas the term “computer” used in reference to an enterprise-class server would be understood by one of ordinary skill in the art to include the functionality provided by redundant systems, such as RAID drives and dual power supplies.
(10) It is also well known to those of ordinary skill in the art that the functionality of a single computer may be distributed across a number of individual machines. This distribution may be functional, as where specific machines perform specific tasks; or, balanced, as where each machine is capable of performing most or all functions of any other machine and is assigned tasks based on its available resources at a point in time. Thus, the term “computer” as used herein, can refer to a single, standalone, self-contained device or to a plurality of machines working together or independently, including without limitation: a network server farm, “cloud” computing system, software-as-a-service, or other distributed or collaborative computer networks.
(11) Those of ordinary skill in the art also appreciate that some devices which are not conventionally thought of as “computers” nevertheless exhibit the characteristics of a “computer” in certain contexts. Where such a device is performing the functions of a “computer” as described herein, the term “computer” includes such devices to that extent. Devices of this type include but are not limited to: network hardware, print servers, file servers, NAS and SAN, load balancers, and any other hardware capable of interacting with the systems and methods described herein in the matter of a conventional “computer.”
(12) Throughout this disclosure, the term “software” refers to code objects, program logic, command structures, data structures and definitions, source code, executable and/or binary files, machine code, object code, compiled libraries, implementations, algorithms, libraries, or any instruction or set of instructions capable of being executed by a computer processor, or capable of being converted into a form capable of being executed by a computer processor, including without limitation virtual processors, or by the use of run-time environments, virtual machines, and/or interpreters. Those of ordinary skill in the art recognize that software can be wired or embedded into hardware, including without limitation onto a microchip, and still be considered “software” within the meaning of this disclosure. For purposes of this disclosure, software includes without limitation: instructions stored or storable in RAM, ROM, flash memory BIOS, CMOS, mother and daughter board circuitry, hardware controllers, USB controllers or hosts, peripheral devices and controllers, video cards, audio controllers, network cards, Bluetooth® and other wireless communication devices, virtual memory, storage devices and associated controllers, firmware, and device drivers. The systems and methods described herein are contemplated to use computers and computer software typically stored in a computer- or machine-readable storage medium or memory.
(13) Throughout this disclosure, terms used herein to describe or reference media holding software, including without limitation terms such as “media.” “storage media,” and “memory,” may include or exclude transitory media such as signals and carrier waves.
(14) Throughout this disclosure, the term “network” generally refers to a voice, data, or other telecommunications network over which computers communicate with each other. The term “server” generally refers to a computer providing a service over a network, and a “client” generally refers to a computer accessing or using a service provided by a server over a network. Those having ordinary skill in the art will appreciate that the terms “server” and “client” may refer to hardware, software, and/or a combination of hardware and software, depending on context. Those having ordinary skill in the art will further appreciate that the terms “server” and “client” may refer to endpoints of a network communication or network connection, including but not necessarily limited to a network socket connection. Those having ordinary skill in the art will further appreciate that a “server” may comprise a plurality of software and/or hardware servers delivering a service or set of services. Those having ordinary skill in the art will further appreciate that the term “host” may, in noun form, refer to an endpoint of a network communication or network (e.g., “a remote host”), or may, in verb form, refer to a server providing a service over a network (“hosts a website”), or an access point for a service over a network.
(15) Throughout this disclosure, the term “embedded system,” “embedded computer,” and variants thereof distinguish special purpose computer hardware and software from general-purpose computer hardware and software. As used herein, an embedded system is a special-purpose system in which the computer is mostly or completely encapsulated by the device it controls. Unlike a general-purpose computer, such as a personal computer, an embedded system generally performs more limited, pre-defined tasks, usually with very specific requirements to accomplish a limited and pre-defined set of operational tasks. Since the system is dedicated to a specific task, it is more easily optimized for the task, reducing size and cost by eliminating unnecessary components found in general-purpose computers, and designing board circuitry and system geometry to improve operational efficiency, reduce manufacturing cost, and address operation-specific conditions, such as temperature extremes.
(16) Throughout this disclosure, the term “mechanical switch” or “physical switch” refers to an electrical switch structure operable to an “on” or “off” position, in which the “on” position “makes” a circuit by providing a complete electrical path through the device, and the “off” position “breaks” the circuit by interrupting or diverting current flow. This is typically done by introducing a physical break in the path of sufficient width to form an insulating air gap. The term “contacts” refers to the physical components of the switch which create or remove this gap, such as the poles and throws in a conventional light switch. By contrast, the term “toggle” refers to a component of the switch that is (usually) electrically insulated from the current flow and physically manipulated to make or break the circuit. In a conventional dwelling, the toggle is the part colloquially referred to as the “light switch” and move up or down to turn lights on or off, but should be understood in the context of this disclosure as meaning any human-operable means for a user to place the contacts in the desired on/off state.
(17) Throughout this disclosure, a “toggle event” means the changing of the position of a toggle from a first position to a second position. A person of ordinary skill in the art will appreciate that while toggles typically have only two functional positions, it is known in the art to have a multi-position toggle settable to three or more positions. Description is provided herein using the illustrative embodiment of a binary toggle, but a person of ordinary skill in the art will understand that the teachings of this disclosure may be easily adapted to implement the invention in a three-position toggle or more.
(18) Described herein are devices, systems, and methods for modifying an existing electrical circuit to enable a physical switch to seamlessly integrate with smart lights and other smart devices such that the smart device is operable both via the physical switch and via a home automation system, without loss of power to the smart device computer and transmitter components caused by use of the wall switch.
(19) This is done through a combination of features. First, described herein is a replacement switch or faceplate which effectively bypasses or shorts the physical switch so that current is always flowing through the switch device regardless of the position of the toggle. By detecting whether current is flowing across the short, the toggle position may be inferred and a change in toggle position may be communicated to the smart device, either directly or via a central controller or home automation functionality. The smart device may then take whatever steps would ordinarily be taken in response to a toggle event.
(20) An exemplary embodiment of such a device is depicted in
(21) Additionally, in the depicted embodiment, the current sensor (121) also has continual access to power and senses current on the path (119). The current sensor may also participate in inferring the state of the contacts. If the contacts are closed, as in
(22) In an embodiment, the faceplate (117) may further comprise a transceiver adapted or configured to receive the toggle state as inferred by the current sensor (121) and to transmit that toggle state. This transmission may be directly to the corresponding smart light (109) or to a central controller or other computer system where the information may be processed and acted upon in the ordinary course. A person of ordinary skill in the art will readily appreciate that these components imply the presence of other components in the faceplate (117), such as wires connecting the transceiver to the current sensor and a controller, microcomputer, or embedded system configured with the appropriate program logic. Power conversion components may also be needed, which may in turn require additional wiring, such as a lead to the neutral wire. In an embodiment, the faceplate (117) may further comprise an independent power source, fuse or other surge protection means and/or a secondary toggle capability adapted to disable the bypass circuit.
(23) As can be seen in the FIGS., this enables the seamless integration of the mechanical switch (107) with the smart device (109). When the toggle (102) is operated, the contacts in the switch (107) are likewise operated, resulting in a change to the amount of current on the bypass path (119), which in turn is detected by the current sensor (121). This state may be transmitted on a continuous or periodic basis, or may be monitored for change from a prior recorded state and transmitted only if a change from such prior recorded state is detected. This logic may be carried out by an on-board controller or embedded system in the faceplate (117). The smart light (109) may directly or indirectly receive this indication and then operate the switch (115) in the smart light to power the load (108). If the toggle is operated again, the process repeats, allowing the “dumb” mechanical switch to operate the smart light (109). Simultaneously, the home automation system can also operate the smart light (109) independently because power is supplied to the smart light (109) regardless of the toggle (102) or switch (107) state.
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(25) The depicted faceplate (117) is effectively inserted into the circuit to replace or supplement this additional wire. As shown in
(26) Similarly, for a 4-way or more wiring geometry, the same faceplate (117) as in
(27) A person of ordinary skill in the art will immediately appreciate that the components associated with the faceplate may require a power supply or power source. This may be done in a number of ways. One, power may be provided via an electrochemical cell in the faceplate (117). This has the advantage of maintaining a separate power supply for the faceplate (117) components, which reduces manufacturing and design costs and is a proven technique used in various “Internet of Things” (IoT) devices.
(28) Another option, shown in
(29) Further describing the power supply concept depicted in
(30) Additional modifications may include the ability to selectively disconnect the bypass feature, which would cause power to disconnect from the load. This may be desirable, for example, when servicing or changing the device. Alternatively, power should be disabled at the circuit breaker for safe removal.
(31) Installation could be performed with or without wiring and only one device need be added to the circuit to realize the benefits of the present disclosure. The system is inherently compatible with 2-way, 3-way, 4-way, or more-way switching configurations and facilitates improved user experiences with smart devices as well as integrating conventional toggle-based interactions with smart devices.
(32) The systems and methods described herein are not limited to only toggling interactions with mechanical switches, but may alternatively and/or additionally include dimming functionality. In an embodiment, such functionality may be relayed by the transmitter based on measurements of current taken on the device. Such a measurement may be used to determine, calculate, or infer a dimming state. By way of example and not limitation, a conventional dimming circuit is modified by creating a bypass around the dimmer components while maintaining an electrically contiguous circuit. This may result in current flow through the bypass, reducing or eliminating current flow through the conventional dimming circuit. In such a case, full current would flow through the bypass circuit when the dimmer is set to its dimmest level. As the brightness setting is increased, the amount of current flowing through the bypass decreases. Software may be used to detect, determine, or learn a relationship between the amount of detected current and the dimmer setting. This relationship may be determined as needed and may vary from implementation to implementation, depending on the configuration, properties, and needs of each system. In practice, such a system may account for the current measurement being affected by both the dimming circuit and changes to the load.
(33) Generally, the invention is used to facilitate an electrically continuous path to the load regardless of mechanical switch position. This may be achieved by bridging the outputs of a given switch together electrically. In the case of a SPST mechanical switch or dimmer, an electrical connection between the input and output may be formed to ensure proper functionality. Generally, multiway mechanical switches exist in SPDT or DPDT configurations. For such systems, two leads may be used to form an electrical path, bridging one of the sides with two electrical connection points. As would be obvious, one could use more electrical connection points to form electrical paths, up to and including electrically connecting all of the mechanically switched connection points through the invention.
(34) The system and methods described herein may be in addition to a traditional mechanical switch, but also could be extended by replacing the mechanical switch completely with a device which generally performs the same function. This replacement device may electrically connect all input and output points originally connected with a mechanical switch, may optionally draw power from the completed circuit, and may provide different user input options than a conventional mechanical switch. Such a replacement device may optionally comprise modular transmitter for interoperability with a variety of different smart devices from different manufacturers. This may also provide a contiguous electrical path for the load, monitoring of other mechanical switch operation in the switching circuit, and more options for user input into a given smart device system.
(35) Such a replacement device would be advantageous compared to a traditional smart switch in that the electronics would be simplified (e.g., not switching AC loads), installation could take place within existing multiway installations, and installations would not require a neutral wire. Such a replacement device may be made significantly cheaper to manufacture than a smart switch, while providing many of the benefits of a typical smart switch. Such a replacement device uses a smart end load to receive commands from the transmitter, and reduces issues caused when a typical mechanical switch removes power from a smart device. In an embodiment, the replacement device may have a disconnect, through mechanical switch, relay, or triac, which need not handle the cycle count typically associated with a switching system, as such a disconnect would be used when replacing components attached to the circuit. If such a disconnect is not included, power to the circuit may be removed via a circuit breaker or fuse, as would be expected under typical circumstances.
(36) The various embodiments and methods described herein address the need for smart loads to have constant power to remain “smart.” Throughout this disclosure, the terms “smart light,” “smart lighting system,” and the like are used but these are illustrative only and the system and methods described herein are suitable for use with any smart device, which generally will be understood to be any electrical load which includes some control method to handle the functionality of that device. For example, smart lights can typically power on, power off, and dim in accordance with commands sent to the controller. Many smart lights make up a smart lighting system, which may be spread across more than one electrical wiring circuit. Additional smart loads may include, but are not limited to, smart appliances, smart heaters, and smart fans, all of which may be enhanced described herein. While the present disclosure typically would be used to control an electrically connected smart load nothing prevents signals transmitted by the device from performing any function programmed into one or more smart devices which receive that transmission.
(37) While the invention has been disclosed in conjunction with a description of certain embodiments, including those that are currently believed to be preferred embodiments, the detailed description is intended to be illustrative and should not be understood to limit the scope of the present disclosure. As would be understood by one of ordinary skill in the art, embodiments other than those described in detail herein are encompassed by the present invention. Modifications and variations of the described embodiments may be made without departing from the spirit and scope of the invention.