Control Method for Oven Broiling
20170276375 · 2017-09-28
Inventors
Cpc classification
F24C7/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A system and method for preheating a cooking chamber of an oven appliance is provided. The oven appliance may include one or more heating elements that operate according to a control algorithm that prevents the center oven temperature from exceeding a maximum desired temperature threshold. The control algorithm accounts for discrepancies between the measured oven temperature and the actual center oven temperature, particularly when preheating a cold oven. As a result, the control algorithm selectively operates one or more of the heating elements after the measured oven temperature is above the maximum desired temperature threshold. Preheating the cooking chamber in this manner will improve overall cooking performance.
Claims
1. A method for preheating an oven appliance, the oven appliance comprising a cooking chamber for receiving food items for cooking, a heating element positioned within the cooking chamber, and a temperature sensor positioned within the cooking chamber, the method comprising: measuring a start temperature of the cooking chamber using the temperature sensor when a preheating cycle is initiated; determining if the start temperature is above a cold start temperature threshold; operating the heating element to heat the cooking chamber; deactivating the heating element when a measured temperature of the cooking chamber exceeds a hot-start preheat exit temperature threshold if the start temperature is above the cold start temperature threshold; and deactivating the heating element when the measured temperature of the cooking chamber exceeds an alternative preheat exit temperature threshold if the start temperature is below the cold start temperature threshold.
2. The method of claim 1, wherein the alternative preheat exit temperature threshold is higher than a hot-start preheat exit temperature threshold.
3. The method of claim 1, wherein the heating element is a broil heating element operating at 240 volts.
4. The method of claim 1, wherein the cold start temperature threshold is 100 degrees Fahrenheit.
5. The method of claim 1, wherein the method further comprises repeatedly cycling the heating element on when the measured temperature drops a predetermined amount below a steady-state temperature threshold and off when the measured temperature exceeds the steady-state temperature threshold.
6. The method of claim 1, wherein the steady-state temperature threshold correlates to a center oven temperature less than 600 degrees Fahrenheit.
7. The method of claim 1, wherein the alternative preheat exit temperature threshold is adjusted when a door of the oven appliance is open.
8. The method of claim 1, wherein the alternative preheat exit temperature threshold is variable, being inversely proportional to the start temperature.
9. An oven appliance, comprising: a cooking chamber for receiving food items for cooking; a heating element positioned within the cooking chamber; a temperature sensor positioned within the cooking chamber; and a controller configured to preheat the oven appliance by: measuring a start temperature; determining if the start temperature exceeds a cold start threshold; operating the heating element according to a first heating routine if the start temperature exceeds the cold start threshold; and operating the heating element according to a second heating routine if the start temperature is below the cold start threshold, wherein the first heating routine comprises cycling the heating element on and off at measured temperature of the cooking chamber between a steady-state temperature and a lower swing temperature, and wherein the second heating routine comprises energizing the heating element until an overheat temperature is exceeded, and then cycling the heating element according to the first heating routine.
10. The oven appliance of claim 9, wherein the heating element is a broil heating element operating at 240 volts.
11. The oven appliance of claim 9, wherein the cold start threshold is 100 degrees Fahrenheit.
12. The oven appliance of claim 9, wherein the overheat temperature is adjusted when a door of the oven appliance is open.
13. The oven appliance of claim 9, wherein the overheat temperature is higher than the steady-state temperature.
14. The oven appliance of claim 9, wherein the overheat temperature is variable, being inversely proportional to the start temperature.
15. A method for preheating an oven appliance, the oven appliance comprising a cooking chamber for receiving food items for cooking, a heating element positioned within the cooking chamber, and a temperature sensor positioned within the cooking chamber, the method comprising: measuring a start temperature of the cooking chamber using the temperature sensor when a preheating cycle is initiated; initiating a hot start heating routine if the start temperature is above a cold start threshold, the hot start heating routine comprising: activating the heating element; and repeatedly cycling the heating element off when a measured temperature of the cooking chamber exceeds a steady-state temperature threshold and on when the measured temperature drops a predetermined amount below the steady-state temperature threshold; and initiating a cold start heating routine if the start temperature is below the cold start threshold, the cold start heating routine comprising: activating the heating element; and deactivating the heating element when the measured temperature of the cooking chamber exceeds an alternative temperature threshold, wherein the alternative temperature threshold is higher than the steady-state temperature threshold.
16. The method of claim 15, wherein the heating element is a broil heating element operating at 240 volts.
17. The method of claim 15, wherein the cold start threshold is 100 degrees Fahrenheit.
18. The method of claim 15, wherein the alternative temperature threshold is adjusted when a door of the oven appliance is open.
19. The method of claim 15, wherein when the heating element is deactivated after a cold start heating routine, the heating element is thereafter operated according to the hot start heating routine.
20. The method of claim 15, wherein the alternative temperature threshold is variable, being inversely proportional to the start temperature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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DETAILED DESCRIPTION OF THE INVENTION
[0020] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0021]
[0022] Oven appliance 10 includes an insulated cabinet 12 with an interior cooking chamber 14 defined by an interior surface 15 of cabinet 12. Cooking chamber 14 is configured for the receipt of one or more food items to be cooked. Oven appliance 10 includes a door 16 rotatably mounted to cabinet 12, e.g., with a hinge (not shown). A handle 18 is mounted to door 16 and assists a user with opening and closing door 16 in order to access cooking chamber 14. For example, a user can pull on handle 18 to open or close door 16 and access cooking chamber 14.
[0023] Oven appliance 10 can include a seal (not shown) between door 16 and cabinet 12 that assists with maintaining heat and cooking fumes within cooking chamber 14 when door 16 is closed as shown in
[0024] As shown, various sidewalls define the cooking chamber 14. For example, cooking chamber 14 includes a top wall 30 and a bottom wall 32 which are spaced apart along the vertical direction V. Left sidewall 34 and right sidewall 36 (as defined according to the view as shown in
[0025] A lower heating assembly, e.g., bake heating assembly 40, may be included in oven appliance 10, and may include one or more heating elements, e.g. bake heating elements 42. Bake heating elements 42 may be disposed within the cooking chamber 14, such as adjacent bottom wall 32. In exemplary embodiments as illustrated, the bake heating elements 42 are electric heating elements, as is generally understood. Alternatively, the bake heating elements 42 may be gas burners or other suitable heating elements having other suitable heating sources. Bake heating elements 42 may generally be used to heat cooking chamber 14 for both cooking and cleaning of oven appliance 10.
[0026] Additionally, an upper heating assembly, e.g., broil heating assembly 46, may be included in oven appliance 10, and may include one or more upper heating elements, e.g., broil heating elements 48. Broil heating elements 48 may be disposed within the cooking chamber 14, such as adjacent top wall 30. In exemplary embodiments as illustrated, the broil heating elements 48 are electric heating elements, as is generally understood. Alternatively, the broil heating elements 48 may be gas burners or other suitable heating elements having other suitable heating sources. Broil heating elements 48 may additionally generally be used to heat cooking chamber 14 for both cooking and cleaning of oven appliance 10.
[0027] Oven appliance 10 may also include a convection heating assembly 50. Convection heating assembly 50 may have a fan 52 and a convection heating element 54. Convection heating assembly 50 is configured for selectively urging a flow of heated air into cooking chamber 14. For example, fan 52 can pull air from cooking chamber 14 into convection heating assembly 50 and convection heating element 54 can heat such air. Subsequently, fan 52 can urge such heated air back into cooking chamber 14. As another example, fan 52 can cycle heated air from cooking chamber 14 within cooking chamber 14 in order to generate forced convective air currents without use of convection heating element 54. Like heating elements 42, 48 discussed above, convection heating element 54 may be, e.g., a gas, electric, or microwave heating element or any suitable combination thereof. According to an alternative exemplary embodiment, convection heating assembly 50 need not include fan 52.
[0028] Oven appliance 10 is further equipped with a controller 58 to regulate operation of the oven appliance 10. For example, controller 58 may regulate the operation of oven appliance 10 including heating elements 42, 48, 54 (and heating assemblies 40, 46, 50 generally). Controller 58 may be in communication (via for example a suitable wired or wireless connection) with the heating elements 42, 48, 54 and other suitable components of the oven appliance 10, as discussed herein. In general, controller 58 may be operable to configure the oven appliance 10 (and various components thereof) for cooking. Such configuration may be based on a plurality of cooking factors of a selected operating cycle, as discussed herein.
[0029] By way of example, controller 58 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with an operating cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
[0030] Controller 58 may be positioned in a variety of locations throughout oven appliance 10. In the illustrated embodiment, controller 58 may be located within a user interface panel 60 of oven appliance 10 as shown in
[0031] User interface 60 may be in communication with controller 58 via one or more signal lines or shared communication busses. Controller 58 may also be communication with one or more sensors, e.g., a temperature sensor 66 that is used to measure temperature inside cooking chamber 14 and provide such measurements to controller 58. Temperature sensor 66 may be a thermocouple, a thermistor, a resistance temperature detector, or any other device suitable for measuring the temperature within cooking chamber 14.
[0032] Temperature sensor 66 is shown (in
[0033] It should be appreciated that the invention is not limited to any particular style, model, or configuration of oven appliance 10. The exemplary embodiment depicted in
[0034] Referring now to
[0035] Oven appliance 10 may be powered by mains electricity, e.g., at 240V. However, because not all components of oven appliance 10 may operate at 240V, voltage regulation may be achieved using any suitable voltage-adjusting device. For example, a triode for alternating current (“TRIAC”) may be used to reduce the mains electricity, e.g., 240V, to a lower voltage for powering some of the oven appliance 10 components. By dividing the power in this manner, the total voltage supplied to each of bake heating element 42, broil heating element 48, and convection heating element 54 can be adjusted by selectively coupling each element to power sources having different voltages. By energizing different heating elements at different voltages for different time periods, heating system 100 may operate according to heating routines that optimize heating efficiency, decrease the total preheat time of oven appliance 10, and improve cooking performance. One skilled in the art will appreciate that the voltages described herein are only exemplary, and may be higher or lower depending on the needs of the application. Indeed, any number of power sources providing power at any voltage may be achieved by using suitable electronics.
[0036] Now that the construction and configuration of oven appliance 10 according to an exemplary embodiment of the present subject matter have been presented, an exemplary method 100 of preheating oven appliance 10 will be described.
[0037] Method 100 is a method for preheating an appliance, e.g., oven appliance 10. In particular, method 100 facilitates improving the overall cooking performance of oven appliance 10, particularly closed door broiling performance. In this regard, the discussion below refers to performing method 100 using broil heating element 48. However, one skilled in the art will appreciate that method 100 may be used to control one or more of heating elements 42, 48, 54 in any combination. Controller 58 may be programmed to perform method 100, e.g., by selectively energizing heating elements 42, 48, 54 according to one or more heating routines.
[0038] For example, when preheating with broil heating element 48, conventional control algorithms turn off broil heating element 48 when the sensed temperature T.sub.S exceeds the steady-state temperature threshold T.sub.STEADY-STATE. Notably, this temperature value is chosen so that the center oven temperature T.sub.CENTER, inferred by correlation from temperature sensor 66, does not exceed a maximum desired temperature at any point during the broil operation. However, when the preheat cycle is initiated when cooking chamber 14 is cold, the correlation between the sensed temperature T.sub.S and the actual center oven temperature T.sub.CENTER is different than when cooking chamber 14 has preheated or thermally “soaked.” As described below, method 100 accounts for this change in correlation by using a new alternative temperature threshold T.sub.NEW that is higher than the original T.sub.STEADY-STATE to initially operate broil heating element 48 to heat cooking chamber 14.
[0039] Method 100 may include, at step 110, initiating a preheating cycle. At step 120, a start temperature T.sub.START of cooking chamber 14 is measured using temperature sensor 66 when a preheating cycle is initiated. As discussed above, temperature sensor 66 is placed proximate top wall 30 of cooking chamber 14. Therefore, the temperature measured by temperature sensor 66 may not be equivalent to the center oven temperature T.sub.CENTER.
[0040] According to an exemplary embodiment, broil heating element 48 may be energized to begin heating cooking chamber 14. Notably, temperature sensor 66 will frequently sense a higher temperature than the actual center oven temperature T.sub.CENTER due to its proximity to broil heating element 48, particularly if the cooking chamber 14 is at room temperature when the preheating cycle is initiated. Thus, the discrepancy between the sensed temperature T.sub.S and the center oven temperature T.sub.CENTER is typically largest when cooking chamber 14 is still cold, but broil heating element 48 has been energized and is heated. The difference between the sensed temperature T.sub.S and the center oven temperature T.sub.CENTER slowly decreases until the cooking chamber is thermally “soaked”—i.e., when all surfaces of cooking chamber 14 have been heated to their desired steady-state temperatures.
[0041] As explained above, the discrepancy between the sensed temperature T.sub.S and the center oven temperature T.sub.CENTER depends on the temperature of cooking chamber 14 at the start of a preheating cycle. Therefore, at step 130, method 100 includes determining if the start temperature T.sub.START is above a cold start temperature threshold T.sub.COLD. According to the exemplary embodiment, the cold start temperature threshold T.sub.COLD may be 100° F. If the temperature at the initiation of a heating cycle T.sub.START is below cold start temperature threshold T.sub.COLD, this may be considered a “cold start” cycle (see
[0042] At step 140, a heating element, e.g., broil heating element 48 may be energized to begin heating cooking chamber 14. With broil heating element 48 activated, the temperature within cooking chamber 14 rises, as does the temperature sensed T.sub.S by temperature sensor 66. As explained above, broil heating element 48 is energized at 240 V. However, according to alternative embodiments, broil heating element 48, or any other heating element 42, 54, may be energized at any suitable voltage.
[0043] At step 150, if the start temperature T.sub.START is above the cold start temperature threshold T.sub.COLD—i.e., during a “hot start” cycle—broil heating element 48 is deactivated when the sensed temperature T.sub.S of cooking chamber 14 exceeds a hot-start preheat exit temperature T.sub.hot.sub._.sub.preheat.sub._.sub.exit. T.sub.hot.sub._.sub.preheat.sub._.sub.exit may be, for example, a predetermined temperature threshold that correlates to a center oven temperature that the cooking chamber 14 should not exceed, e.g., 600° F., for safety purposes. This method of operation, which occurs during a “hot start” cycle, is similar to steady-state operation of oven appliance 10.
[0044] By contrast, at step 160, if the start temperature T.sub.START is below the cold start temperature threshold T.sub.COLD—i.e., during a “cold start” cycle—broil heating element 48 is deactivated when the sensed temperature T.sub.S of cooking chamber 14 exceeds an alternative temperature threshold T.sub.NEW. According to an exemplary embodiment, the alternative temperature threshold T.sub.NEW may be a temperature higher than the hot-start preheat exit temperature T.sub.hot.sub._.sub.preheat.sub._.sub.exit. Therefore, as discussed and illustrated below, if cooking chamber 14 is cold at the start of a cooking cycle, broil heating element 48 is allowed to heat the cooking chamber 14 even after the sensed temperature T.sub.S is above the hot-start preheat exit temperature T.sub.hot.sub._.sub.preheat.sub._.sub.exit. In this manner, method 100 may be used to compensate for the correlation difference between the actual center oven temperature T.sub.CENTER and the sensed temperature T.sub.S in cold-start and hot-start conditions.
[0045] As described above, broil heating element 48 operates to heat cooking chamber 14 to a hot-start preheat exit temperature T.sub.hot.sub._.sub.preheat.sub._.sub.exit during a “hot start” cycle and to an alternative temperature threshold T.sub.NEW during a “cold start” cycle. However, one skilled in the art will appreciate that this control algorithm is only exemplary, and variations may be made to this algorithm while remaining within the scope of the present subject matter. For example, the alternative temperature threshold T.sub.NEW may be adjusted based on the heating element used, based on the starting temperature T.sub.START of cooking chamber 14, or based on whether oven door 16 is open or closed.
[0046] For example, the alternative temperature threshold T.sub.NEW to which broil heating element 48 heats cooking chamber 14 may be a variable temperature threshold T.sub.V. More particularly, variable temperature threshold T.sub.V may vary in a manner that is inversely proportional to the start temperature T.sub.START. In this manner, the hotter the sensed temperature T.sub.S of cooking chamber 14 upon initiation of a heating cycle T.sub.START, the closer variable temperature threshold T.sub.V will be to the hot-start preheat exit temperature T.sub.hot.sub._.sub.preheat.sub._.sub.exit. This may be desirable, for example, because the hotter cooking chamber 14 is at cycle initiation, the less the control algorithm needs to compensate for the correlation difference between the sensed temperature T.sub.S and the actual center oven temperature T.sub.CENTER in cold-start and hot-start conditions. One skilled in the art will appreciate that the control algorithm may vary in other manners depending on the needs of a particular application.
[0047] Operation of oven appliance 10 according to exemplary method 100 is illustrated in
[0048] As explained above according to method 100, broil heating element 48 is deactivated when the sensed temperature T.sub.S exceeds T.sub.hot.sub._.sub.preheat.sub._.sub.exit during a “hot start” cycle and T.sub.NEW during a “cold start” cycle. However, this part of the heat cycle is only intended to maximize cooking performance during the preheat cycle by enabling operation of broil heating element 48 for a longer period of time while maintaining the actual center oven temperature T.sub.CENTER below the maximum desired center oven temperature T.sub.MAX.sub._.sub.COT. After T.sub.S reaches these thresholds—i.e., after the preheat cycle is complete—broil heating element 48 is deactivated and the temperature in cooking chamber 14 begins to drop. However, controller 58 may then operate broil heating element 48 according to another heating routine. According to the exemplary embodiment, the second heating routine is a steady-state heating routine.
[0049] The steady-state heating routine is designed to keep the center oven temperature T.sub.CENTER at or below the maximum desired center oven temperature T.sub.MAX COT. This is achieved at step 170 by cycling the broil heating element 48 off when the steady-state temperature T.sub.STEADY-STATE is reached and then back on when the temperature drops a predetermined amount below the steady-state temperature T.sub.STEADY-STATE. This lower temperature threshold may be referred to as the swing temperature threshold T.sub.SWING. By operating broil heating element 48 in this manner, the center oven temperature T.sub.CENTER may be maintained right around the maximum desired center oven temperature T.sub.MAX.sub._.sub.COT.
[0050] Although the description above refers to the use of method 100 to preheat the oven appliance 10 using broil heating element 48, one skilled in the art will appreciate that method 100 may be applied to use with other heating elements 42, 54 as well. For example, a method 100 may be used to control a preheat operation using bake heating assembly 40, convection heating assembly 50, broil heating assembly 46, or some combination of each of these heating assemblies. Notably, the relationship between the center oven temperature T.sub.CENTER and the sensed temperature T.sub.S may vary depending on which heating element 42, 48, 54 is energized, but the algorithm may be adjusted accordingly to account for the differences in the relationship between the center oven temperature T.sub.CENTER and the sensed temperature T.sub.S.
[0051] In addition, although method 100 describes controlling broil heating element 48 to avoid causing the center oven temperature T.sub.CENTER to exceed a maximum limit, e.g., the maximum desired center oven temperature T.sub.MAX.sub._.sub.COT, one skilled in the art will appreciate that aspects of method 100 may be used in other cooking modes and in other manners depending on the application. For example, instead of controlling the maximum desired center oven temperature T.sub.MAX.sub._.sub.COT, the control algorithm may control the center oven temperature T.sub.CENTER such that it does not exceed any other selected temperature or follows a predetermined temperature profile.
[0052] As illustrated in
[0053] However, when the preheat cycle is initiated when cooking chamber 14 is cold, the correlation between the sensed temperature T.sub.S and the actual center oven temperature T.sub.CENTER is different than when cooking chamber 14 has preheated or thermally “soaked.” Method 100 accounts for this change in correlation by using a new alternative temperature threshold T.sub.NEW that is higher than the original T.sub.STEADY-STATE to initially operate broil heating element 48 to heat cooking chamber 14. In this manner, broil heating element 48 may operate for a longer time, introduce more heat in a shorter time, and improve overall broil performance. In addition, this improved performance may be achieved without the actual center oven temperature T.sub.CENTER exceeding the maximum desired temperature. After the sensed temperature of the cooking chamber 14 reaches T.sub.NEW, broil heating element 48 is turned off, and the remainder of the cooking cycle is operated according to a steady-state heating routine.
[0054] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.